CN202596616U - 一种泥浆离心分离装置 - Google Patents
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Abstract
本实用新型公开了一种泥浆离心分离装置,其特点是它包括泵送系统、离心系统、存储系统和螺旋输送器;主要用于油田钻井泥浆的固液分离,装置为移动式,组装动迁方便,适应钻井泥浆的连续性、间断性特点,结构简单,使用方便,能够有效的处理钻井泥浆,实现泥浆处理后现场达标排放,彻底实现泥浆无害化处理。
Description
技术领域
本实用新型涉及泥浆的处理技术领域,具体地讲是一种泥浆离心分离装置,适用于陆地及海上各种钻井泥浆的处理。
背景技术
随着油田开采行业的发展,钻井泥浆是油田开发过程中产生的主要污染物之一,如得不到及时处理,将会对作业区域和周边环境造成不同程度的影响,使生产区域内空气质量存在总烃浓度超标的现象,使水中COD、BOD和石油烃类严重超标,使区域内的植被遭到破坏,草原退化,生态环境受到影响。
目前多采用固定式处理设备,不能移动使用,不利于施工现场的转移;在处理过程中多利用化学药剂表面凝结,排放达不到环保要求。
发明内容
本实用新型的目的是克服上述已有技术的不足,而提供一种泥浆离心分离装置,主要解决现有的泥浆处理设备不利于施工现场转移及采用化学药剂表面凝结处理排放不达标等问题。
本实用新型的技术方案如下:一种泥浆离心分离装置,其特殊之处在于它包括泵送系统、清洗系统、离心系统、存储系统和螺旋输送器,所述泵送系统包括螺杆泵,螺杆泵的吸入管汇中设第三气动阀和第三蝶阀,吸入管汇与泥浆均质脱稳装置相通连接,螺杆泵的排出管汇上设第二气动阀和电磁流量计,螺杆泵的排出管汇与离心机连接;所述清洗系统包括清洁水进入管路,清洁水进入管路上设第一蝶阀和第一气动阀,清洁水进入管路通过第一蝶阀、第二蝶阀和第三气动阀与螺杆泵连接;清洁水进入管路通过第一蝶阀、第一气动阀和电磁流量计与离心机连接;所述离心系统包括离心机,离心机与液压站连接,离心机的排出端分别连接液相缓冲罐和螺旋输送器;所述存储系统包括液相缓冲罐,液相缓冲罐与循环泵相连,循环泵通过循环泵排出管汇上的气动阀与水处理系统连接;螺旋输送器与固化系统连接;将上述装置安装在撬体上。
进一步的,所述循环泵排出管汇上设第四气动阀,循环泵排出管汇通过第四气动阀与液相缓冲罐连接,实现罐内自循环。
进一步的,所述循环泵排出管汇上设第四蝶阀,循环泵排出管汇通过第四蝶阀与泵送系统连接,进一步固液分离。
进一步的,所述液相缓冲罐上设液位计。
本实用新型的一种泥浆离心分离装置与已有技术相比具有如下积极效果:1、装置为移动式,组装动迁方便,适应钻井泥浆的连续性、间断性特点,可采取随钻处理,也可采取建站处理;2、装置结构简单,使用方便,能够有效的处理钻井泥浆,实现泥浆处理后现场达标排放,彻底实现泥浆无害化处理。
附图说明:
图1为本实用新型的连接结构示意图。
图面说明:
1液压站,2第一蝶阀,3第一气动阀 ,4电磁流量计,5离心机,6螺旋输送器,7第二蝶阀,8第二气动阀,9第三蝶阀,10第三气动阀,11第四蝶阀,12螺杆泵,13液位计,14第四气动阀,15液相缓冲罐,16循环泵,17第五气动阀。
具体实施方式:
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。
实施例1,参见图1,选择合适的螺杆泵12,螺杆泵12的吸入管汇中安装第三气动阀10和第三蝶阀9,吸入管汇与泥浆均质脱稳装置相通连接,在螺杆泵12的排出管汇上安装第二气动阀8和电磁流量计4,将螺杆泵12的排出管汇与离心机5连接,形成泵送系统;在清洁水进入管路上安装第一蝶阀2和第一气动阀3,清洁水进入管路通过第一蝶阀2、第二蝶阀7和第三气动阀10与螺杆泵12连接;清洁水进入管路通过第一蝶阀2、第一气动阀3和电磁流量计4与离心机5连接;形成清洗系统,可以对螺杆泵12离心机5进行清洗,以保持设备良好的工作效率;由离心机5构成离心系统,离心机5与液压站1相连接,离心机5的排出端分别连接液相缓冲罐15和螺旋输送器6;由液相缓冲罐15构成存储系统,液相缓冲罐15上安装液位计13,液相缓冲罐15与循环泵16相连,循环泵16通过循环泵16排出管汇上的气动阀17与水处理系统连接;在循环泵16排出管汇上安装第四气动阀14,循环泵16排出管汇通过第四气动阀4与液相缓冲罐15连接,实现罐内自循环;还可以在循环泵16排出管汇上安装第四蝶阀11,循环泵16排出管汇通过第四蝶阀11与泵送系统连接,实现进一步固液分离;螺旋输送器6与固化装置连接;所述管汇采用3"硬管连接,管汇中的蝶阀、气动阀、电磁流量计均通过焊接法兰连接在一起;最后将上述装置安装在撬体上。
本实用新型一种泥浆离心分离装置,工作原理:来自泥浆均质脱稳装置的泥浆,通过第三蝶阀、第三气动阀,由螺杆泵经排出汇上的第二气动阀、电磁流量计进入离心机,根据作业需求通过液压站的调节来控制离心机的分离粒径,分离出的固相物质落入螺旋输送器,由螺旋输送器输送到固化装置进行固化,分离出的液相物质落入离心机下部的液相存储罐内,液相存储罐上部安装液位计,液相达到一定范围内时,液相存储罐内的液相物质由与液相缓存罐相连的循环泵,经循环泵排出管汇上的第五气动阀排到水处理系统,进行水处理,同时开通循环泵排出管汇上的第四气动阀可实现液相存储罐罐内液相自循环;液相存储罐内的液相也可通过循环泵、第四蝶阀、第三气动阀和螺杆泵进入离心机再次固液分离;清洁水可通过第一蝶阀、第二蝶阀、第三气动阀进入螺杆泵,对螺杆泵进行清洗,也可以通过第一蝶阀、第一气动阀、电磁流量计进入离心机,对离心机进行清洗,以保持设备良好的工作效率。
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。
Claims (5)
1.一种泥浆离心分离装置,其特征在于它包括泵送系统、清洗系统、离心系统、存储系统和螺旋输送器(6),所述泵送系统包括螺杆泵(12),螺杆泵(12)的吸入管汇中设第三气动阀(10)和第三蝶阀(9),吸入管汇与泥浆均质脱稳装置相通连接,螺杆泵(12)的排出管汇上设第二气动阀(8)和电磁流量计(4),螺杆泵(12)的排出管汇与离心机(5)连接;所述清洗系统包括清洁水进入管路,清洁水进入管路上设第一蝶阀(2)和第一气动阀(3),清洁水进入管路通过第一蝶阀(2)、第二蝶阀(7)和第三气动阀(10)与螺杆泵(12)连接;清洁水进入管路通过第一蝶阀(2)、第一气动阀(3)和电磁流量计(4)与离心机(5)连接;所述离心系统包括离心机(5),离心机(5)与液压站(1)连接,离心机(5)的排出端分别连接液相缓冲罐(15)和螺旋输送器(6);所述存储系统包括液相缓冲罐(15),液相缓冲罐(15)与循环泵(16)相连,循环泵(16)通过循环泵(16)排出管汇上的气动阀(17)与水处理系统连接;螺旋输送器(6)与固化系统连接;上述装置安装在撬体上。
2.根据权利要求1所述的一种泥浆离心分离装置,其特征在于所述循环泵(16)排出管汇上设第四气动阀(14),循环泵(16)排出管汇通过第四气动阀(14)与液相缓冲罐(15)连接。
3.根据权利要求1或2所述的一种泥浆离心分离装置,其特征在于所述循环泵(16)排出管汇上设第四蝶阀(11),循环泵(16)排出管汇通过第四蝶阀(11)与泵送系统连接。
4.根据权利要求1或2所述的一种泥浆离心分离装置,其特征在于所述液相缓冲罐(15)上设液位计(13)。
5.根据权利要求3所述的一种泥浆离心分离装置,其特征在于所述液相缓冲罐(15)上设液位计(13)。
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