CN202595598U - Rolling operation quality monitor for road roller - Google Patents
Rolling operation quality monitor for road roller Download PDFInfo
- Publication number
- CN202595598U CN202595598U CN 201220231956 CN201220231956U CN202595598U CN 202595598 U CN202595598 U CN 202595598U CN 201220231956 CN201220231956 CN 201220231956 CN 201220231956 U CN201220231956 U CN 201220231956U CN 202595598 U CN202595598 U CN 202595598U
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- 238000005096 rolling process Methods 0.000 title claims abstract description 55
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000005056 compaction Methods 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 10
- 238000012360 testing method Methods 0.000 claims description 8
- 230000010355 oscillation Effects 0.000 claims description 7
- 238000013500 data storage Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 4
- 230000001133 acceleration Effects 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 5
- 238000010276 construction Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000009490 roller compaction Methods 0.000 description 4
- 238000007726 management method Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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Abstract
The utility model discloses a rolling operation quality monitor for a road roller. The rolling operation quality monitor comprises a sensor unit, a signal acquisition unit and a microprocessor unit which are connected in sequence, wherein the sensor unit is used for detecting the rolling operation quality of the road roller, the signal acquisition unit is used for acquiring a signal detected by using the sensor unit; the microprocessor unit is used for analyzing and processing the signal acquired by using the signal acquisition unit; and the sensor unit is one or a combination of more than two of a speed sensor for detecting the rolling speed, a temperature sensor for detecting the rolling temperature, a vibration frequency sensor for detecting the vibration frequency of the road roller, a vibration amplitude sensor for detecting the vibration amplitude of the road roller, a flatness sensor for detecting the flatness of a rolled road surface and a compactness sensor for detecting the compactness. The rolling operation quality monitor has the advantages of simple structure, reasonable design, convenience in realizing, high intelligence degree, convenience in using and operating, complete functions, high work reliability and high engineering utility value.
Description
Technical field
The utility model belongs to field of intelligent control technology, especially relates to a kind of road roller rolling operation quality monitor.
Background technology
In the construction of the highway, no matter be flexible pavement or cement pavement, or subbase, base layer construction, last procedure of moulding all is a roller compaction processes.The quality of rolling operation quality directly influences the quality on moulding road surface, has many parameters to need control in the rolling operation, to guarantee to roll quality.In the prior art, some need be adjusted on road roller operating room control panel in these parameters, for example road roller vibration frequency etc.; After some need be shut down, carry out manually or adjustment automatically, for example road roller Oscillation Amplitude etc.; Some need utilize instrument to measure in the process of rolling, and for example rolls temperature and planeness etc.Because these parameters are more and dispersion, the quality monitoring responsible person of units such as construction party, management side, owner can't fully understand the quality of rolling operation.
And rolling operation quality in the past can not be controlled in real time, and rolling temperature and planeness all needs manual work to measure with special instrument; Road roller vibration frequency and Oscillation Amplitude be difficult for to be measured, but directly influence the compactness on moulding road surface, to wait construction to finish usually after, pave, when the road surface of roller-compaction is cooled to normal temperature fully, could the reconnaissance core boring sampling, measure its compactness value.Improper as if in construction operation, being provided with owing to some parameter in these major parameters, cause the indexs such as thickness, compactness and planeness on moulding road surface not meet code requirement, then possibly carry out milling and handle, will inevitably cause very big waste.
The utility model content
The utility model technical problem to be solved is to above-mentioned deficiency of the prior art a kind of road roller rolling operation quality monitor to be provided, and it is simple in structure; Reasonable in design, it is convenient to realize, intelligent degree is high; Use simple operation; Complete function, functional reliability is high, and the engineering practical value is high.
For solving the problems of the technologies described above; The technical scheme that the utility model adopts is: a kind of road roller rolling operation quality monitor; It is characterized in that: comprise the sensor unit that joins successively and be used for detecting in real time road roller rolling operation quality condition, be used for the signal gathering unit of the real-time institute in pick-up transducers unit detection signal and be used for, the combination of one or more in planeness sensor that said sensor unit detects for velocity sensor that rolling speed is detected, the vibration amplitude sensor that detects to the vibration frequency sensor that rolls temperature pick up that temperature detects, the road roller vibration frequency is detected, to the road roller Oscillation Amplitude, to the rolling road surface planeness and the degree of compaction sensor that degree of compaction is detected the signal collected microprocessor unit that carries out analyzing and processing and draw testing result of signal gathering unit.
Above-mentioned road roller rolling operation quality monitor is characterized in that: comprise the man-machine interface of joining with microprocessor unit.
Above-mentioned road roller rolling operation quality monitor is characterized in that: comprise server that joins through communication interface and microprocessor unit and the data storage that joins with server, said communication interface is wireless or/and wired communication interface.
Above-mentioned road roller rolling operation quality monitor is characterized in that: said server and Internet connection.
Above-mentioned road roller rolling operation quality monitor is characterized in that: comprise the display screen that joins with microprocessor unit.
Above-mentioned road roller rolling operation quality monitor is characterized in that: comprise the microprocessor external equipment that joins with microprocessor unit.
Above-mentioned road roller rolling operation quality monitor is characterized in that: said microprocessor external equipment comprises printer or/and warning device.
Above-mentioned road roller rolling operation quality monitor is characterized in that: said planeness sensor is ultrasonic sensor, laser sensor, displacement transducer or radar sensor.
Above-mentioned road roller rolling operation quality monitor is characterized in that: said degree of compaction sensor is acceleration transducer, ultrasonic sensor, laser sensor or radar sensor.
The utility model compared with prior art has the following advantages:
1, the utility model is made up of sensor unit, signal gathering unit and microprocessor unit, adopts integrated, modular design, and is simple in structure, reasonable in design, and it is convenient to realize.
2, the intelligent degree of the utility model is high; Use simple operation, complete function can be realized rolling speed, the real-time detection that rolls temperature, road roller vibration frequency, road roller Oscillation Amplitude, rolling road surface planeness and degree of compaction, the on-the-spot demonstration and long distance wireless transmission and monitoring; Can detect the rolling operation quality in real time and draw testing result supplies the user to observe; Make things convenient for user's employing measure in time adjustment rolling operation process, not only can improve the roller compaction construction quality, avoid the appearance of improper works and the loss that causes; And can alleviate the field control working strength of quality management department, realized the remote monitoring of workmanship.
3, the functional reliability of the utility model is high, has avoided detecting afterwards, detects the generation of data fakement phenomena.
4, the realization cost of the utility model is low, long service life.
5, the utility model is practical, and the trial period receives the welcome of construction field all departments, has very high engineering practical value.
In sum, the utility model is simple in structure, and is reasonable in design; It is convenient to realize, intelligent degree is high, uses simple operation; Complete function; Functional reliability is high, and the engineering practical value is high, solved existing in prior technology rolling operation quality can not monitor in real time, cause easily do over again, defective and deficiency such as waste.
Through accompanying drawing and embodiment, the technical scheme of the utility model is done further detailed description below.
Description of drawings
Fig. 1 is the schematic block circuit diagram of the utility model.
Description of reference numerals:
The specific embodiment
As shown in Figure 1; The utility model comprises the sensor unit that joins successively and be used for detecting in real time road roller rolling operation quality condition, be used for the signal gathering unit 8 of the real-time institute in pick-up transducers unit detection signal and be used for the signal gathering unit 8 signal collected microprocessor units 9 that carry out analyzing and processing and draw testing result, the combination of one or more in planeness sensor 6 that said sensor unit detects for velocity sensor 1 that rolling speed is detected, the vibration amplitude sensor 4 that detects to the vibration frequency sensor 3 that rolls temperature pick up 2 that temperature detects, the road roller vibration frequency is detected, to the road roller Oscillation Amplitude, to the rolling road surface planeness and the degree of compaction sensor 7 that degree of compaction is detected.
As shown in Figure 1, in the present embodiment, the utility model also comprises the man-machine interface 10 of joining with microprocessor unit 9.The utility model also comprises server 12 that joins through communication interface 11 and microprocessor unit 9 and the data storage 13 that joins with server 12, and said communication interface 11 is wireless or/and wired communication interface.Said server 12 is connected with internet 14.The utility model also comprises the display screen 15 that joins with microprocessor unit 9.The utility model also comprises the microprocessor external equipment 5 that joins with microprocessor unit 9.
In the present embodiment, said microprocessor external equipment 5 comprises printer or/and warning device.Said planeness sensor 6 is ultrasonic sensor, laser sensor, displacement transducer or radar sensor.Said degree of compaction sensor 7 is acceleration transducer, ultrasonic sensor, laser sensor or radar sensor.
During practical implementation, microprocessor unit 9 can adopt single-chip microcomputer and the reset circuit that joins with single-chip microcomputer, clock circuit, crystal oscillating circuit and watchdog circuit to realize.
The operating principle and the course of work of the utility model are: the user allows excursion through man-machine interface 10 input controlling parameter and controlling parameter; In the road roller rolling operation process; 1 pair of rolling speed of velocity sensor detects in real time; 2 pairs of temperature pick ups roll temperature and detect in real time; 3 pairs of road roller vibration frequencies of vibration frequency sensor detect in real time, and 4 pairs of road roller Oscillation Amplitudes of vibration amplitude sensor detect in real time, and 6 pairs of rolling road surface planeness of planeness sensor detect in real time; 7 pairs of degree of compaction of degree of compaction sensor detect in real time; Signal gathering unit 8 is gathered the detected signals of each sensor and signal is amplified, exports to microprocessor unit 9 after the processing such as filtering and A/D conversion, and 9 pairs of signal gathering unit of microprocessor unit 8 are signal collected carries out analyzing and processing and draw testing result, then; Microprocessor unit 9 shows the relevant detection result according to controlling parameter control display screen 15, the needed testing result of control printer prints user; And when controlling parameter surpassed the permission excursion, the control warning device sent alarm signal, reminded the staff to take appropriate measures.Simultaneously; Microprocessor unit 9 can also be uploaded to server 12 through communication interface 11 with various signals of being gathered and testing result; Server 12 carries out analyzing and processing to its data that receive and draws road roller rolling operation quality condition and its data that receive and the road roller rolling operation quality condition that draws are stored in the data storage 13; Be published to according to actual needs in the internet 14, these data all can be understood by internet 14 in real time by any department that obtains the authorization.
In sum; The utility model can detect the rolling operation quality in real time and draw testing result and supply the user to observe; Make things convenient for user's employing measure in time adjustment rolling operation process, not only can improve the roller compaction construction quality, avoid the appearance of improper works and the loss that causes; And can alleviate the field control working strength of quality management department, realized the remote monitoring of workmanship.In addition, also avoided detecting afterwards, detected the generation of data fakement phenomena.
The above; It only is the preferred embodiment of the utility model; Be not that the utility model is done any restriction; Everyly any simple modification that above embodiment did, change and equivalent structure are changed, all still belong in the protection domain of the utility model technical scheme according to the utility model technical spirit.
Claims (9)
1. road roller rolling operation quality monitor; It is characterized in that: comprise the sensor unit that joins successively and be used for detecting in real time road roller rolling operation quality condition, be used for the signal gathering unit (8) of the real-time institute in pick-up transducers unit detection signal and be used for, the combination of one or more in planeness sensor (6) that said sensor unit detects for velocity sensor (1) that rolling speed is detected, the vibration amplitude sensor (4) that detects to the vibration frequency sensor (3) that rolls temperature pick up (2) that temperature detects, the road roller vibration frequency is detected, to the road roller Oscillation Amplitude, to the rolling road surface planeness and the degree of compaction sensor (7) that degree of compaction is detected the signal collected microprocessor unit (9) that carries out analyzing and processing and draw testing result of signal gathering unit (8).
2. according to the described road roller rolling operation of claim 1 quality monitor, it is characterized in that: comprise the man-machine interface (10) of joining with microprocessor unit (9).
3. according to claim 1 or 2 described road roller rolling operation quality monitors; It is characterized in that: comprise server (12) that joins through communication interface (11) and microprocessor unit (9) and the data storage (13) that joins with server (12), said communication interface (11) is wireless or/and wired communication interface.
4. according to the described road roller rolling operation of claim 3 quality monitor, it is characterized in that: said server (12) is connected with internet (14).
5. according to claim 1 or 2 described road roller rolling operation quality monitors, it is characterized in that: comprise the display screen (15) that joins with microprocessor unit (9).
6. according to claim 1 or 2 described road roller rolling operation quality monitors, it is characterized in that: comprise the microprocessor external equipment (5) that joins with microprocessor unit (9).
7. according to the described road roller rolling operation of claim 6 quality monitor, it is characterized in that: said microprocessor external equipment (5) comprises printer or/and warning device.
8. according to claim 1 or 2 described road roller rolling operation quality monitors, it is characterized in that: said planeness sensor (6) is ultrasonic sensor, laser sensor, displacement transducer or radar sensor.
9. according to claim 1 or 2 described road roller rolling operation quality monitors, it is characterized in that: said degree of compaction sensor (7) is acceleration transducer, ultrasonic sensor, laser sensor or radar sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220231956 CN202595598U (en) | 2012-05-22 | 2012-05-22 | Rolling operation quality monitor for road roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220231956 CN202595598U (en) | 2012-05-22 | 2012-05-22 | Rolling operation quality monitor for road roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202595598U true CN202595598U (en) | 2012-12-12 |
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|---|---|---|---|
| CN 201220231956 Expired - Fee Related CN202595598U (en) | 2012-05-22 | 2012-05-22 | Rolling operation quality monitor for road roller |
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| CN (1) | CN202595598U (en) |
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103290761A (en) * | 2013-06-10 | 2013-09-11 | 中山市拓维电子科技有限公司 | Rolling compaction quality monitor for road roller |
| CN103306183A (en) * | 2013-06-10 | 2013-09-18 | 中山市拓维电子科技有限公司 | Road grinding compactness monitor |
| CN103336499A (en) * | 2013-06-19 | 2013-10-02 | 中山市拓维电子科技有限公司 | System and method of dynamic management for construction quality of asphalt concrete pavement |
| CN103353313A (en) * | 2013-06-26 | 2013-10-16 | 招商局重庆交通科研设计院有限公司 | Intelligent plug-in operation monitoring system for asphalt road roller |
| CN104213493A (en) * | 2014-09-16 | 2014-12-17 | 江苏省交通科学研究院股份有限公司 | Asphalt pavement compaction system |
| CN104404858A (en) * | 2014-11-21 | 2015-03-11 | 江苏中路工程技术研究院有限公司 | Effective compaction state test device for asphalt pavement and use method of effective compaction state test device |
| CN104457839A (en) * | 2014-10-21 | 2015-03-25 | 广东惠利普路桥信息工程有限公司 | Road roller onboard detection system |
| CN105019339A (en) * | 2015-07-21 | 2015-11-04 | 中山市拓维电子科技有限公司 | Intelligent roller |
| CN105019344A (en) * | 2015-07-21 | 2015-11-04 | 中山市拓维电子科技有限公司 | Road surface roughness monitor |
| CN105045226A (en) * | 2015-06-10 | 2015-11-11 | 华南理工大学 | Vibratory roller construction quality monitoring system based on Android platform |
| CN105067030A (en) * | 2015-07-21 | 2015-11-18 | 中山市拓维电子科技有限公司 | Rolling data acquisition and transmission device |
| CN105116828A (en) * | 2015-07-21 | 2015-12-02 | 中山市拓维电子科技有限公司 | Remote control device |
| CN105178150A (en) * | 2015-11-03 | 2015-12-23 | 哈尔滨工业大学 | Fiber grating sensing-based asphalt pavement compaction monitoring method |
| CN105696444A (en) * | 2016-03-24 | 2016-06-22 | 中山市拓维电子科技有限公司 | Monitoring system for spreading machine |
| CN105755934A (en) * | 2016-03-24 | 2016-07-13 | 中山市拓维电子科技有限公司 | Intelligent weight balancing road roller |
| CN106162090A (en) * | 2016-07-29 | 2016-11-23 | 中山市拓维电子科技有限公司 | Intelligence monitored control system that rolls |
| CN108344459A (en) * | 2018-05-11 | 2018-07-31 | 中交第二航务工程局有限公司 | Pressure monitoring system is ground on road surface and remote monitoring system is rolled on road surface |
| CN109356003A (en) * | 2018-09-18 | 2019-02-19 | 北京龙马智行科技有限公司 | A kind of subgrade and pavement intelligence rcc system |
| CN109684433A (en) * | 2018-12-26 | 2019-04-26 | 成都红云鼎科技有限公司 | Road roller rolls statistical method, statistical server and the statistical system in region |
| CN110939040A (en) * | 2019-12-02 | 2020-03-31 | 山东大学 | Roadbed compaction quality detection method and system based on modal parameter identification |
| CN112575656A (en) * | 2020-12-25 | 2021-03-30 | 东南大学 | Multifunctional sensor for detecting compactness of asphalt pavement and arrangement method |
| CN113047128A (en) * | 2021-03-26 | 2021-06-29 | 东北林业大学 | Road roller construction data detection device |
| CN113802437A (en) * | 2021-09-17 | 2021-12-17 | 山东金马泰机械制造股份有限公司 | Full hydraulic road roller and remote control system |
-
2012
- 2012-05-22 CN CN 201220231956 patent/CN202595598U/en not_active Expired - Fee Related
Cited By (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103306183A (en) * | 2013-06-10 | 2013-09-18 | 中山市拓维电子科技有限公司 | Road grinding compactness monitor |
| CN103290761A (en) * | 2013-06-10 | 2013-09-11 | 中山市拓维电子科技有限公司 | Rolling compaction quality monitor for road roller |
| CN103336499A (en) * | 2013-06-19 | 2013-10-02 | 中山市拓维电子科技有限公司 | System and method of dynamic management for construction quality of asphalt concrete pavement |
| CN103353313B (en) * | 2013-06-26 | 2016-04-20 | 招商局重庆交通科研设计院有限公司 | Asphalt road roller intelligent plug-in operation supervisory system |
| CN103353313A (en) * | 2013-06-26 | 2013-10-16 | 招商局重庆交通科研设计院有限公司 | Intelligent plug-in operation monitoring system for asphalt road roller |
| CN104213493A (en) * | 2014-09-16 | 2014-12-17 | 江苏省交通科学研究院股份有限公司 | Asphalt pavement compaction system |
| CN104457839A (en) * | 2014-10-21 | 2015-03-25 | 广东惠利普路桥信息工程有限公司 | Road roller onboard detection system |
| CN104404858A (en) * | 2014-11-21 | 2015-03-11 | 江苏中路工程技术研究院有限公司 | Effective compaction state test device for asphalt pavement and use method of effective compaction state test device |
| CN105045226A (en) * | 2015-06-10 | 2015-11-11 | 华南理工大学 | Vibratory roller construction quality monitoring system based on Android platform |
| CN105019339A (en) * | 2015-07-21 | 2015-11-04 | 中山市拓维电子科技有限公司 | Intelligent roller |
| CN105019344A (en) * | 2015-07-21 | 2015-11-04 | 中山市拓维电子科技有限公司 | Road surface roughness monitor |
| CN105067030A (en) * | 2015-07-21 | 2015-11-18 | 中山市拓维电子科技有限公司 | Rolling data acquisition and transmission device |
| CN105116828A (en) * | 2015-07-21 | 2015-12-02 | 中山市拓维电子科技有限公司 | Remote control device |
| CN105178150A (en) * | 2015-11-03 | 2015-12-23 | 哈尔滨工业大学 | Fiber grating sensing-based asphalt pavement compaction monitoring method |
| CN105178150B (en) * | 2015-11-03 | 2017-04-12 | 哈尔滨工业大学 | Fiber grating sensing-based asphalt pavement compaction monitoring method |
| CN105696444A (en) * | 2016-03-24 | 2016-06-22 | 中山市拓维电子科技有限公司 | Monitoring system for spreading machine |
| CN105755934A (en) * | 2016-03-24 | 2016-07-13 | 中山市拓维电子科技有限公司 | Intelligent weight balancing road roller |
| CN106162090A (en) * | 2016-07-29 | 2016-11-23 | 中山市拓维电子科技有限公司 | Intelligence monitored control system that rolls |
| CN108344459A (en) * | 2018-05-11 | 2018-07-31 | 中交第二航务工程局有限公司 | Pressure monitoring system is ground on road surface and remote monitoring system is rolled on road surface |
| CN109356003A (en) * | 2018-09-18 | 2019-02-19 | 北京龙马智行科技有限公司 | A kind of subgrade and pavement intelligence rcc system |
| CN109684433A (en) * | 2018-12-26 | 2019-04-26 | 成都红云鼎科技有限公司 | Road roller rolls statistical method, statistical server and the statistical system in region |
| CN110939040A (en) * | 2019-12-02 | 2020-03-31 | 山东大学 | Roadbed compaction quality detection method and system based on modal parameter identification |
| CN110939040B (en) * | 2019-12-02 | 2021-01-01 | 山东大学 | Roadbed compaction quality detection method and system based on modal parameter identification |
| CN112575656A (en) * | 2020-12-25 | 2021-03-30 | 东南大学 | Multifunctional sensor for detecting compactness of asphalt pavement and arrangement method |
| CN113047128A (en) * | 2021-03-26 | 2021-06-29 | 东北林业大学 | Road roller construction data detection device |
| CN113802437A (en) * | 2021-09-17 | 2021-12-17 | 山东金马泰机械制造股份有限公司 | Full hydraulic road roller and remote control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHAANXI CHANGDA CONTROL DATA CO., LTD. Free format text: FORMER OWNER: YANG RENFENG Effective date: 20141231 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 710064 XI'AN, SHAANXI PROVINCE TO: 710077 XI'AN, SHAANXI PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20141231 Address after: 710077, A, building 15, block B, No. 208, East 2nd Ring Road, Yanta District, Shaanxi, Xi'an Patentee after: Shaanxi growth control data Co Ltd Address before: 710064 box office, Chang'an University, middle south 2nd Ring Road, Shaanxi, Xi'an province 321 Patentee before: Yang Renfeng |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121212 Termination date: 20180522 |
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| CF01 | Termination of patent right due to non-payment of annual fee |