CN202591181U - Induction coil automatic cleaning device - Google Patents
Induction coil automatic cleaning device Download PDFInfo
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- CN202591181U CN202591181U CN 201220229132 CN201220229132U CN202591181U CN 202591181 U CN202591181 U CN 202591181U CN 201220229132 CN201220229132 CN 201220229132 CN 201220229132 U CN201220229132 U CN 201220229132U CN 202591181 U CN202591181 U CN 202591181U
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- induction coil
- water
- gatherer
- pipeline
- automatic flushing
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Abstract
The utility model provides an induction coil automatic cleaning device. The induction coil automatic cleaning device is characterized by comprising a collector, a water-and-particle separator, a water pump system and a pipeline system, wherein a water outlet of the collector is connected with an inlet end of an induction coil through a pipeline, friction particles are installed inside the collector, the water-and-particle separator is installed at an outlet end of the induction coil, a water outlet of the water-and-particle separator is provided with a first water draining branch pipe and a second water draining branch pipe, the first water draining branch pipe is connected with outside, and the second water draining branch pipe is used for draining water flow carrying the friction particles and is connected with the collector. The induction coil automatic cleaning device is connected with the induction coil, utilizes the water flow to drive the friction particles to impact the pipe wall of the induction coil repeatedly and circularly, so that incrustation scale crystal substance and residual dirt on the pipe wall is cleaned timely, the situation of scaling blocking of the induction coil is effectively prevented, factory loss of working and production stopping due to the situation is avoided, and service life of equipment is prolonged. Besides, cleaning process is free of pollution, and environmental protection and energy conservation are achieved.
Description
Technical field
The utility model provides a kind of induction coil automatic flushing device, belongs to field of mechanical technique.
Background technology
Induction furnace is a kind of plant equipment of generally using, and mainly is to use electric power with way of electromagnetic induction metalliferous material to be heated or melts main independent power source of its cooling system and body of heater two large divisions.
Induction furnace in the course of the work, the heat dissipation problem of induction coil generally is to be lowered the temperature by the recirculated water of outside, because the temperature of induction coil is higher; Recirculated water is prone to form incrustation scale at heat exchange surface in cyclic process; When incrustation scale is thick when reaching certain thickness, the temperature of induction coil can rise rapidly, can't operate as normal; Cause the shutdown phenomenon, influence is produced.Finally to carry out the scale removal washing and cleaning operation, the energy when material has been wasted in annual scale removal repeatedly with work, and the discharging of chemical residual also can cause bad influence to environment when cleaning.
The general type of cooling is divided into closed cooling tower, crossflow cooling tower, and plate type heat exchanger, four types of cisterns:
Closed cooling tower: complete closed, no fouling, effect is good, but investment is maximum;
Crossflow cooling tower: semiclosed, cooling effect is well invested little but operating cost high;
Cistern: investment is minimum, and cooling effect is general;
Plate type heat exchanger: the good investment of palpus and the supporting use cooling effect of outer circulation cooling system is little; Initiating failure generally uses demineralized water or pure water in order to prevent fouling obstruction in the induction coil, but because of market price dog-eat-dog; True and falsely be difficult for identification; And customer demand is bigger, directly influences equipment life, improves sample temporarily and can not doublely control.
Summary of the invention
The technical purpose of the utility model provides a kind of cooling system that cooperates and uses, and can effectively remove induction coil incrustation scale and discharging cleaned pollution-free induction coil automatic flushing device.
The technical scheme of the utility model is a kind of induction coil automatic flushing device, it is characterized in that, comprises with lower member:
1), gatherer, the delivery port of said gatherer is connected with the induction coil entrance point through pipeline, is provided with friction particles in the gatherer;
2), water particle separator; Said water particle separator is arranged on the port of export of induction coil; The delivery port of water particle separator is provided with first branch drain that is connected with extraneous cooling device and discharges second branch drain that carries the friction particles current, and said second branch drain is connected with said gatherer;
3), water pump system and pipe-line system.
Further technical scheme comprises:
Said water particle separator is provided with the porous stainless steel mesh that separates friction particles.
Said water pump system comprises booster pump and outer circulation pump, and said booster pump is connected with gatherer through pipeline, is connected with the outer circulation pump through pipeline simultaneously.Booster pump is used for pressurized water streams and impacts the friction particles in the gatherer, friction particles is punched in the induction coil through pipeline, and collides, rub with the induction coil inwall, to remove the incrustation scale crystal and the remaining dirt of copper pipe tube wall.
The delivery port of said outer circulation pump is divided into two branch roads, and a branch road is connected on the pipeline between gatherer and the induction coil, and another is connected with the water inlet of booster pump.
Said booster pump also is connected with gatherer through two branch roads, and the branch road that is used for the gatherer water outlet is provided with the A magnetic valve, and the branch road that is used for the gatherer water inlet is provided with the B magnetic valve.
The delivery port of said booster pump is connected with extraneous cooling device simultaneously, and the pipeline that is connected with extraneous cooling device is provided with magnetic valve A ', and the outer circulation pump is provided with B ' magnetic valve with the pipeline that the booster pump water inlet is connected.
The pipeline that connects said induction coil entrance point end is provided with the C magnetic valve, the water inlet of control in induction coil.
This device also is provided with the control system, and above-mentioned magnetic valve and water pump system are connected with said PLC control system.
Further, said friction particles is a ball.As preferred friction particles, said ball preferably a kind of can serviceability temperature at the natural rubber ball of-40 ℃-120 ℃ and acid and alkali-resistance solvent, do not destroy copper pipe, discharge pollution-freely, and use for a long time can natural decomposition, does not influence natural, ecological.
The utility model equipment non-working time capable of using, PLC automatic setting hydraulic pressure is the special friction particles of circulation impact repeatedly, and multiloop automaticallyes switch and cleans; In time remove induction coil inwall incrustation scale crystal and remaining dirt; Both reduce the loss that the fouling obstruction causes the client to stop work, stop production, safeguard in the induction coil, reduced the customer care cost, ensured the abundance and the cooling effect of discharge in the induction coil again; Prolonged the service life of equipment, and environmental protection and energy saving are pollution-free.
Description of drawings
Fig. 1 is the flowage structure sketch map of the utility model.
The specific embodiment
For technical scheme and the technical purpose of illustrating the utility model, the utility model is done further introduction below in conjunction with the accompanying drawing and the specific embodiment.
As shown in the figure, a kind of induction coil automatic flushing device comprises with lower member:
1), gatherer 4.
The delivery port of said gatherer 4 is connected with induction coil (not shown) entrance point through pipeline, is provided with the friction particles of natural rubber ball system in the gatherer 4;
2), the water particle separator 5 of stainless steel holey cylindricality.
The water inlet of said water particle separator 5 is connected with the port of export of induction coil; The delivery port of water particle separator 5 is the Y type; Comprise first branch drain that is connected with extraneous cooling device and discharge second branch drain that carries the friction particles current; Said second branch drain is connected with said gatherer 4, and the diameter of second branch drain is greater than first branch drain;
3), water pump system and pipe-line system;
Said water pump system comprises booster pump 3 and outer circulation pump, and said booster pump 3 is connected with gatherer 4 through pipeline, is connected with the outer circulation pump through pipeline simultaneously.
The delivery port of said outer circulation pump is divided into two branch roads, and a branch road is connected between gatherer 4 and the induction coil, and another water inlet with booster pump 3 is connected.
Said booster pump 3 also is connected with gatherer 4 through two branch roads, and the branch road that is used for gatherer 4 water outlets is provided with the A magnetic valve, and the branch road that is used for gatherer 4 water inlets is provided with the B magnetic valve, and is as shown in Figure 1.
The delivery port of said booster pump 3 is connected with cooling tower through pipeline simultaneously, and the pipeline that is connected with cooling tower is provided with magnetic valve A ', and the outer circulation pump is provided with B ' magnetic valve with the pipeline that booster pump 3 water inlets are connected.
The pipeline that connects said induction coil entrance point is provided with the C magnetic valve.
4), PLC control system;
Above-mentioned magnetic valve and water pump system are connected with said PLC control system; Booster pump 3 two ends all connect magnetic valve; B magnetic valve, B ' solenoid control was a work loop when wherein water inlet was cleaned, and A magnetic valve, A ' solenoid control was another work loop when the water outlet water polo separated.
5), other member such as heat exchanger assembly.
As shown in Figure 1, during the equipment operation, PLC control system control outer circulation water pump operation is opened B magnetic valve and B ' magnetic valve, makes current collection vessel 4 after booster pump 3 superchargings, sweeps away the natural rubber bead and gets into induction coil through pipeline.
Be provided with the collector pipe of induction coil at the front end of C magnetic valve; Said collector pipe water inlet is connected with gatherer 4; Collector pipe is provided with some delivery ports; Corresponding with the induction coil respectively water inlet pipe of each delivery port connects, and each water inlet pipe is respectively by an independent solenoid control (being that the C magnetic valve is that some subordinates magnetic valve constitutes).
Discharge from its port of export behind the water impact induction coil; Each outlet pipe of induction coil is connected with some water inlets of said water particle separator 5 respectively; In water particle separator 5; Through the porous stainless steel mesh capture filter natural rubber ball of cylindricality, the part current directly enter cooling tower through pipeline, and the current that part is carried ball then are recycled in the gatherer 4 through pipeline; This partly current when draining then through the branch road of the A solenoid control booster pump 3 of flowing through, the branch road from A ' solenoid control drains into cooling tower then.
After induction coil adopts the rubber bead to accomplish washing away of phase I, close B magnetic valve, B ' magnetic valve, directly rush in induction coil through outer circulation pump control current through another branch road, the ball in induction coil is all got back in the gatherer 4.
More than show and described the advantage of basic principle, principal character and the utility model of the utility model.The technical staff of the industry should understand; The utility model is not restricted to the described embodiments; The principle of describing in the foregoing description and the specification that the utility model just is described; Under the prerequisite that does not break away from the utility model spirit and scope, the utility model also has various changes and modifications, and these variations and improvement all fall in the utility model scope that requires protection.The utility model requires protection domain to be defined by appending claims and equivalent thereof.
Claims (10)
1. an induction coil automatic flushing device is characterized in that, comprises with lower member:
1), gatherer, the delivery port of said gatherer is connected with the induction coil entrance point through pipeline, is provided with friction particles in the gatherer;
2), water particle separator; Said water particle separator is arranged on the port of export of induction coil; The delivery port of water particle separator is provided with first branch drain that is connected with extraneous cooling device and discharges second branch drain that carries the friction particles current, and said second branch drain is connected with said gatherer;
3), water pump system and pipe-line system.
2. a kind of induction coil automatic flushing device according to claim 1 is characterized in that:
Said water particle separator is provided with the porous stainless steel mesh that separates friction particles.
3. a kind of induction coil automatic flushing device according to claim 1 is characterized in that:
Said water pump system comprises booster pump and outer circulation pump, and said booster pump is connected with gatherer through pipeline, is connected with the outer circulation pump through pipeline simultaneously.
4. a kind of induction coil automatic flushing device according to claim 3 is characterized in that:
The delivery port of said outer circulation pump is divided into two branch roads, and a branch road is connected on the pipeline between gatherer and the induction coil, and another is connected with the water inlet of booster pump.
5. a kind of induction coil automatic flushing device according to claim 4 is characterized in that:
Said booster pump also is connected with gatherer through two branch roads, and the branch road that is used for the gatherer water outlet is provided with the A magnetic valve, and the branch road that is used for the gatherer water inlet is provided with the B magnetic valve.
6. a kind of induction coil automatic flushing device according to claim 5 is characterized in that:
The delivery port of said booster pump is connected with extraneous cooling device simultaneously, and the pipeline that is connected with extraneous cooling device is provided with magnetic valve A ', and the outer circulation pump is provided with B ' magnetic valve with the pipeline that the booster pump water inlet is connected.
7. a kind of induction coil automatic flushing device according to claim 5 is characterized in that:
The pipeline that connects said induction coil entrance point is provided with the C magnetic valve.
8. want 7 described a kind of induction coil automatic flushing devices according to right, it is characterized in that:
Also be provided with the control system, above-mentioned magnetic valve and water pump system are connected with said PLC control system.
9. according to the described a kind of induction coil automatic flushing device of arbitrary claim among the claim 1-8, it is characterized in that:
Said friction particles is a ball.
10. a kind of induction coil automatic flushing device according to claim 9 is characterized in that:
Said ball is serviceability temperature at-40 ℃-120 ℃ and has the natural rubber ball of resistance to acids and bases.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220229132 CN202591181U (en) | 2012-05-22 | 2012-05-22 | Induction coil automatic cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220229132 CN202591181U (en) | 2012-05-22 | 2012-05-22 | Induction coil automatic cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202591181U true CN202591181U (en) | 2012-12-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220229132 Expired - Fee Related CN202591181U (en) | 2012-05-22 | 2012-05-22 | Induction coil automatic cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202591181U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102636035A (en) * | 2012-05-22 | 2012-08-15 | 五力机电科技（昆山）有限公司 | Automatic cleaning device for induction coil |
-
2012
- 2012-05-22 CN CN 201220229132 patent/CN202591181U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102636035A (en) * | 2012-05-22 | 2012-08-15 | 五力机电科技（昆山）有限公司 | Automatic cleaning device for induction coil |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121212 Termination date: 20160522 |