CN103114295A - Quick cleaning device for furnace body induction coil - Google Patents
Quick cleaning device for furnace body induction coil Download PDFInfo
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- CN103114295A CN103114295A CN2013100852079A CN201310085207A CN103114295A CN 103114295 A CN103114295 A CN 103114295A CN 2013100852079 A CN2013100852079 A CN 2013100852079A CN 201310085207 A CN201310085207 A CN 201310085207A CN 103114295 A CN103114295 A CN 103114295A
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- induction coil
- cleaning device
- furnace induction
- impeller pump
- alkali
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Abstract
The invention discloses a quick cleaning device for a furnace body induction coil. The quick cleaning device comprises a barrel. The quick cleaning device is characterized by further comprising a centrifugal pump, wherein the inside of the barrel is separated into two cavity bodies, wherein one cavity body contains water with chemical substances, the other cavity body contains clean water, the two cavity bodies of the barrel are respectively connected with the centrifugal pump through pipelines, and the centrifugal pump is connected with a connection end of a cleaning head for cleaning the furnace body induction coil through the pipeline. The device can be used for solving the problems that scales are easily formed on a heat exchange surface of an induction coil of the prior art due to high temperature in a circulation process of circulating water, the temperature of the induction coil is quickly raised when the scales reach a certain thickness, a shut-down phenomenon is caused by abnormal operation of the induction coil, and production is influenced. The quick cleaning device for the furnace body induction coil is low in cost, simple in structure and complete in function and can effectively remove the scales of the induction coil.
Description
Technical field
The present invention relates to a kind of furnace induction coil fast cleaning device, belong to field of mechanical technique.
Background technology
Induction furnace is a kind of mechanical means of generally using, and is mainly to use electric power metalliferous material is heated or melt with way of electromagnetic induction, the main independent power source of its cooling system and body of heater two parts.
Induction furnace in the course of the work; the heat dissipation problem of ruhmkorff coil is generally to be lowered the temperature by the recirculated water of outside; because the temperature of ruhmkorff coil is higher; recirculated water easily forms incrustation scale at heat exchange surface in working cycle; when incrustation scale is thick when reaching certain thickness, the temperature of ruhmkorff coil can rise rapidly, can't work; cause the shutdown phenomenon, impact is produced.Finally to carry out the scale removal clean-out operation, the energy when material and work have been wasted in annual scale removal repeatedly.
The general type of cooling is divided into closed cooling tower, crossflow cooling tower, and plate-type heat exchanger, water reservoir four classes:
Closed cooling tower: sealing fully, without fouling, effect is good, but investment is maximum;
Crossflow cooling tower: semiclosed, cooling performance is well invested little but running cost is high;
Water reservoir: investment is minimum, and cooling performance is general;
Plate-type heat exchanger: it is little that palpus and external circulation cooling system support the use the good investment of cooling performance, the initiating failure in order to prevent fouling obstruction in ruhmkorff coil, general softening water or the pure water of using, but because of the market prices dog-eat-dog, true and falsely be difficult for identification, and customer demand is larger, directly affects equipment life, improves sample temporarily and can not doublely control.
Summary of the invention
Higher in order to solve in prior art the temperature of ruhmkorff coil; recirculated water easily forms incrustation scale at heat exchange surface in working cycle; when incrustation scale is thick when reaching certain thickness; the temperature of ruhmkorff coil can rise rapidly; can't work; cause the shutdown phenomenon, the problem that impact is produced the invention provides the furnace induction coil fast cleaning device that a kind of cost is low, simple in structure, multiple functional, can effectively remove the ruhmkorff coil incrustation scale.
In order to address the above problem, the technical solution used in the present invention is:
A kind of furnace induction coil fast cleaning device, comprise cylindrical shell, it is characterized in that: also comprise impeller pump, described inner barrel is divided into two cavitys, wherein a cavity is placed the water with chemical substance, another cavity is placed clear water, and two cavitys of described cylindrical shell are connected with impeller pump by pipeline respectively, and described impeller pump is connected with the cleaning head coupling end that is used for the cleaning furnace induction coil by pipeline.
Aforesaid a kind of furnace induction coil fast cleaning device is characterized in that: described cylindrical shell adopts the acid-alkali-resisting plastic bucket.
Aforesaid a kind of furnace induction coil fast cleaning device is characterized in that: described impeller pump adopts the fluoroplastics impeller pump.
Aforesaid a kind of furnace induction coil fast cleaning device is characterized in that: described water with chemical substance is the water that is mixed with 10%WL102-2 industry scale remover.
Aforesaid a kind of furnace induction coil fast cleaning device is characterized in that: be respectively arranged with control valve on two pipelines that two cavitys of acid-alkali-resisting plastic bucket are connected with the fluoroplastics impeller pump.
Aforesaid a kind of furnace induction coil fast cleaning device, it is characterized in that: also comprise movable supporting frame, described movable supporting frame is arranged at the below of acid-alkali-resisting plastic bucket and fluoroplastics impeller pump, is used for acid-alkali-resisting plastic bucket and fluoroplastics impeller pump and can drives it moving.
Aforesaid a kind of furnace induction coil fast cleaning device is characterized in that: also comprise shrouding, be fixed with the shrouding that plays dustproof effect on certain bracing frame.
Aforesaid a kind of furnace induction coil fast cleaning device is characterized in that: also comprise rapid-acting coupling, be connected with rapid-acting coupling at the cleaning head coupling end, described rapid-acting coupling is connected with the fluoroplastics impeller pump by pipeline.
Aforesaid a kind of furnace induction coil fast cleaning device is characterized in that: described furnace induction coil is arranged in container and cleans, and described container is connected with two cavitys of acid-alkali-resisting plastic bucket by pipeline respectively.
Aforesaid a kind of furnace induction coil fast cleaning device is characterized in that: be respectively arranged with control valve on two pipelines that two cavitys of container and acid-alkali-resisting plastic bucket are connected.
The invention has the beneficial effects as follows: furnace induction coil fast cleaning device of the present invention, first open the valve with chemical substance water side, the water with chemical substance that utilizes the power of fluoroplastics impeller pump will be placed in advance acid-alkali-resisting plastic bucket the inside is extracted into furnace induction coil the inside circulation, thereby effectively clears up incrustation scale crystallisate and the remaining dirt of copper pipe wall; Open again the valve of clear water side, utilize the power of fluoroplastics impeller pump that clear water is extracted into the inside circulation of body of heater coil, remove thereby reach the purpose that remains in the chemical substance in copper pipe.This device is in time removed furnace induction coil inwall incrustation scale crystallisate and remaining dirt, and the situation that can effectively prevent ruhmkorff coil generation fouling to stop up has been avoided factory so and the loss of stop work and production has reduced the customer care cost.Ensure again simultaneously abundance and the cooling performance of discharge in furnace induction coil, extended the work-ing life of equipment, and environmental protection and energy saving.
Description of drawings
Fig. 1 is furnace induction coil fast cleaning principle of device structural representation of the present invention.
Fig. 2 is furnace induction coil fast cleaning device for mechanical structural representation of the present invention.
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
As shown in Fig. 1-2, a kind of furnace induction coil fast cleaning device comprises acid-alkali-resisting plastic bucket 1, movable supporting frame 2, fluoroplastics impeller pump 3, some pipelines 4, shrouding 5, rapid-acting coupling 6 and cleaning head.Acid-alkali-resisting plastic bucket 1 inside is divided into two cavitys, and wherein a cavity is placed the water with chemical substance, and another cavity is placed clear water, is the general water that is mixed with 10%WL102-2 industry scale remover that adopts with the water of chemical substance.
The cavity that described acid-alkali-resisting plastic bucket 1 is placed with chemical substance water is connected with fluoroplastics impeller pump 3 by pipeline 4, is provided with control valve A on this pipeline.The cavity that described acid-alkali-resisting plastic bucket 1 is placed with clear water is connected with fluoroplastics impeller pump 3 by pipeline 4, is provided with control valve B on this pipeline.
Fluoroplastics impeller pump 3 is connected with the cleaning head coupling end that is used for cleaning furnace induction coil 7 by pipeline 4.Change the cleaning head consistent with furnace induction coil 7 for fast and easy, be connected with rapid-acting coupling 6 at the cleaning head coupling end, described rapid-acting coupling 6 is connected with fluoroplastics impeller pump 3 by pipeline 4.
Movable supporting frame 2 is arranged at the below of the parts such as acid-alkali-resisting plastic bucket 1 and fluoroplastics impeller pump 3, is used for acid-alkali-resisting plastic bucket 1 and fluoroplastics impeller pump 3, and can drive acid-alkali-resisting plastic bucket 1 and fluoroplastics impeller pump 3 moves.Described shrouding 5 is fixed on movable supporting frame 2, plays dustproof effect.
During cleaning, furnace induction coil is arranged in container and cleans, and described container is connected with two cavitys of acid-alkali-resisting plastic bucket 1 by pipeline 4 respectively.Be respectively arranged with control valve B and control valve D on two pipelines that 1 two cavitys of container and acid-alkali-resisting plastic bucket are connected.
Fluoroplastics impeller pump 3 is extracted the water of acid-alkali-resisting plastic bucket 1 the inside out and furnace induction coil 7 is cleaned cooling, and then is recycled to acid-alkali-resisting plastic bucket 1 the inside and carries out recirculation.When needs carry out ruhmkorff coil incrustation scale crystallisate and remaining Fouling Cleaning, open control valve A and control valve C and select matting, the water with chemical substance that utilizes the power of fluoroplastics impeller pump 3 will be placed in advance acid-alkali-resisting plastic bucket 1 the inside is extracted into furnace induction coil 7 the insides circulations, thereby effectively clears up incrustation scale crystallisate and the remaining dirt of copper pipe wall.Chemical substance in needs carry out cooling and removing copper pipe, opening control valve B and control valve D selects clear water to clean, utilize the power of fluoroplastics impeller pump 3 that clear water is extracted into furnace induction coil 7 the inside circulations, remove thereby reach the purpose that remains in the chemical substance in copper pipe.
Above demonstration and described ultimate principle of the present invention, principal character and advantage.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (10)
1. furnace induction coil fast cleaning device, comprise cylindrical shell, it is characterized in that: also comprise impeller pump, described inner barrel is divided into two cavitys, wherein a cavity is placed the water with chemical substance, another cavity is placed clear water, and two cavitys of described cylindrical shell are connected with impeller pump by pipeline respectively, and described impeller pump is connected with the cleaning head coupling end that is used for the cleaning furnace induction coil by pipeline.
2. a kind of furnace induction coil fast cleaning device according to claim 1, is characterized in that: described cylindrical shell employing acid-alkali-resisting plastic bucket.
3. a kind of furnace induction coil fast cleaning device according to claim 2, is characterized in that: described impeller pump employing fluoroplastics impeller pump.
4. a kind of furnace induction coil fast cleaning device according to claim 3 is characterized in that: described water with chemical substance is the water that is mixed with 10%WL102-2 industry scale remover.
5. a kind of furnace induction coil fast cleaning device according to claim 4, is characterized in that: be respectively arranged with control valve on two pipelines that two cavitys of acid-alkali-resisting plastic bucket are connected with the fluoroplastics impeller pump.
6. a kind of furnace induction coil fast cleaning device according to claim 5, it is characterized in that: also comprise movable supporting frame, described movable supporting frame is arranged at the below of acid-alkali-resisting plastic bucket and fluoroplastics impeller pump, is used for acid-alkali-resisting plastic bucket and fluoroplastics impeller pump and can drives it moving.
7. a kind of furnace induction coil fast cleaning device according to claim 6, is characterized in that: also comprise shrouding, be fixed with the shrouding that plays dustproof effect on certain bracing frame.
8. a kind of furnace induction coil fast cleaning device according to claim 7, it is characterized in that: also comprise rapid-acting coupling, be connected with rapid-acting coupling at the cleaning head coupling end, described rapid-acting coupling is connected with the fluoroplastics impeller pump by pipeline.
9. a kind of furnace induction coil fast cleaning device according to claim 8 is characterized in that: described furnace induction coil is arranged in container and cleans, and described container is connected with two cavitys of acid-alkali-resisting plastic bucket by pipeline respectively.
10. a kind of furnace induction coil fast cleaning device according to claim 9, is characterized in that: be respectively arranged with control valve on two pipelines that two cavitys of container and acid-alkali-resisting plastic bucket are connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100852079A CN103114295A (en) | 2013-03-18 | 2013-03-18 | Quick cleaning device for furnace body induction coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100852079A CN103114295A (en) | 2013-03-18 | 2013-03-18 | Quick cleaning device for furnace body induction coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103114295A true CN103114295A (en) | 2013-05-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100852079A Pending CN103114295A (en) | 2013-03-18 | 2013-03-18 | Quick cleaning device for furnace body induction coil |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104278285A (en) * | 2014-10-20 | 2015-01-14 | 山东钢铁股份有限公司 | Descaling device and method for induction coil of vacuum furnace and intermediate frequency furnace |
| CN111790519A (en) * | 2020-07-20 | 2020-10-20 | 攀钢集团矿业有限公司 | Online cleaning method for excitation coil of high-gradient magnetic separator |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87203198U (en) * | 1987-04-27 | 1988-02-03 | 王念赤 | Cleaning machine |
| KR20020016229A (en) * | 2000-08-25 | 2002-03-04 | 이구택 | a scale removal system of heat exchanger |
| CN201653254U (en) * | 2010-01-29 | 2010-11-24 | 沈阳黎明航空发动机(集团)有限责任公司 | Scale cleaning machine of heat exchanger |
| CN203270037U (en) * | 2013-03-18 | 2013-11-06 | 五力机电科技（昆山）有限公司 | Quick cleaning device for furnace body induction coil |
-
2013
- 2013-03-18 CN CN2013100852079A patent/CN103114295A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87203198U (en) * | 1987-04-27 | 1988-02-03 | 王念赤 | Cleaning machine |
| KR20020016229A (en) * | 2000-08-25 | 2002-03-04 | 이구택 | a scale removal system of heat exchanger |
| CN201653254U (en) * | 2010-01-29 | 2010-11-24 | 沈阳黎明航空发动机(集团)有限责任公司 | Scale cleaning machine of heat exchanger |
| CN203270037U (en) * | 2013-03-18 | 2013-11-06 | 五力机电科技（昆山）有限公司 | Quick cleaning device for furnace body induction coil |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104278285A (en) * | 2014-10-20 | 2015-01-14 | 山东钢铁股份有限公司 | Descaling device and method for induction coil of vacuum furnace and intermediate frequency furnace |
| CN111790519A (en) * | 2020-07-20 | 2020-10-20 | 攀钢集团矿业有限公司 | Online cleaning method for excitation coil of high-gradient magnetic separator |
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Application publication date: 20130522 |