CN202572667U - Full-automatic splitting and molding integrated processing device for decorative surfaces of bricks - Google Patents

Full-automatic splitting and molding integrated processing device for decorative surfaces of bricks Download PDF

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Publication number
CN202572667U
CN202572667U CN2012200886413U CN201220088641U CN202572667U CN 202572667 U CN202572667 U CN 202572667U CN 2012200886413 U CN2012200886413 U CN 2012200886413U CN 201220088641 U CN201220088641 U CN 201220088641U CN 202572667 U CN202572667 U CN 202572667U
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China
Prior art keywords
splitting
moulding
brick
belt
frame
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Expired - Fee Related
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CN2012200886413U
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Chinese (zh)
Inventor
张亚楠
张凤林
何艳峰
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Luoyang Zhongye Heavy Industry Machinery Co Ltd
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Luoyang Zhongye Heavy Industry Machinery Co Ltd
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Abstract

A full-automatic splitting and molding integrated processing device for decorative surfaces of bricks mainly comprises a brick feeding conveying mechanism, a roller transport device, a vertical belt conveying device, a splitting device, a molding device, a separating device and a transmission. A brick stone material is conveyed to the middle of the vertical belt conveying device via the brick feeding conveying mechanism, and is conveyed to a station of the splitting device by lateral conveying belts, the transmission drives the splitting device to split off the brick stone material from the middle of the brick stone material under the action of relative movement of an upper splitting cutter and a lower splitting cutter, then the split brick stone material is fed into the station of the molding device, the molding device is driven by the transmission to realize molding processing for the split surfaces of the brick stone material under the action of relative movement of an upper molding cutter and a lower molding cutter, and the brick stone material is conveyed out via the roller transport device after being molded. The full-automatic splitting and molding integrated processing device can meet special requirements of the building industry on patterns and textures of surfaces of the brick stone material, the flush surfaces of the brick stone material are decorated and processed, and the device is high in automation degree and production efficiency.

Description

Full-automatic integrated splitting of brick material decorative cover and moulding processing unit (plant)
Technical field
The utility model belongs to the processing unit (plant) on brick material surfaces such as building material industry flyash brick, sand lime brick, lithotome, relates generally to full-automatic integrated splitting of a kind of brick material (building block) decorative cover and moulding processing unit (plant).
Background technology
Along with the high speed development of society and the improvement of living condition, people can not be satisfied with concordant machine-made the piling up of traditional brick body in surface, and the good looking appearance of building has been proposed more personalized, pursue nature, the disposition demand of recovering one's original simplicity.The brick material that generally use present domestic market, dull coloring, the surface is concordant, and profile is single.
For diversity and the aesthetic requirement of realizing building, the outer furring brick of domestic normally body of wall, the profile pattern of brick is according to Mould Machining, and pattern does not have difference, and kind is very limited.Though can enrich the form of building to a certain extent, the hidden danger that has caused external wall outer insulation Face Brick in Exterior (mainly referring to Ceramic Tiles) hollowing to occur, come off.
According to the distinctive appearance demand of market to the masonry material, with regard to needing a kind of novel method and apparatus that can carry out following process, the moulding processing of splitting is carried out on masonry material surface to the masonry material, produce the masonry material profile pattern and the texture that meet modern's aesthetical standard.Because the difficulty of processing of masonry material is big, produce in enormous quantities the internal performance of masonry material had relatively high expectations, the imitative natural figure of facing is difficult to realize etc., present domestic still should technology.
The utility model content
The purpose of the utility model is the deficiency in order to solve the problems of the technologies described above; A kind of full-automatic integrated decorative cover splitting of brick material and moulding processing unit (plant) is provided; Can satisfy the specific (special) requirements of building trade to masonry material picture on surface and texture; Facing processing is carried out on concordant masonry material surface, and this plant automation degree is high, and production efficiency is high.
The utility model is that the technical scheme that the deficiency that solves the problems of the technologies described above adopts is: full-automatic integrated splitting of brick material decorative cover and moulding processing unit (plant); Mainly by frame, advance brick connecting gear, running roller transmitting device, vertical belt transport, a cover splitting device, the moulding device of a cover, elastic clamp device, separator, transmission device and electric control gear and constitute; Horizontally disposedly advance the brick connecting gear and be positioned at the frame front end; Horizontally disposed running roller transmitting device is arranged on frame rear end; Respectively be provided with two vertical belt transports and be used to clamp masonry material side and it is carried the next position along being positioned at the frame both sides on the brick material throughput direction; The splitting device is made up of last splitting mechanism and following splitting mechanism; Moulding device is provided with last moulding mechanism that is configured to by last moulding knife and last moulding knife and the following moulding mechanism that is configured to by following moulding knife and following moulding knife; The following splitting mechanism and the following moulding mechanism that are installed in brick material bottom are separately positioned on the frame; The last splitting mechanism and the last moulding mechanism that are installed in brick material top are separately positioned on the base of transmission device; Be used for brick material decorative cover is carried out splitting and moulding, elastic clamp device is installed in to clamp by the brick material of splitting or plasticity on splitting device or the plastic device and cooperates completion splitting or moulding process, and the top that transmission device is arranged on frame is that splitting device and moulding device provide power source; Separator is installed in and is positioned at the spacing that moulding device side is used to adjust the brick material after the splitting on the frame; The masonry material is delivered in the middle of the vertical belt transport through advancing the brick connecting gear, and the side feed belt is delivered to splitting device station to brick, and transmission device drives the splitting device and carries out splitting to the masonry material from the centre through the relative motion effect of upper and lower splitting cutter; The continuation of side feed belt is sent into the good brick material clamping of splitting in the middle of following two vertical belt transports; Send into moulding device station to the good brick material of splitting, transmission device drives the relative motion of moulding device through upper and lower moulding knife the splitting surface of masonry material is carried out moulding processing, and the brick material after moulding the machining is seen off through the running roller transmitting device.
Described each bar vertical belt transport constitutes by a vertical ring belt, driving wheel, driven pulley, pinch wheels, belt support I, motor reducer I; Belt support I is arranged on the frame; Driving wheel and driven pulley are arranged on the belt support I; The vertical ring belt sleeve is on driving wheel and driven pulley; Pinch wheels is arranged on the belt support I and with the vertical ring belt through the adjusting bolt and is in tensioning state, the action of driven by motor motor reducer I, and the motor reducer I drives driving wheel through universal coupling.
Described splitting device is made up of last splitting mechanism and following splitting mechanism; Last splitting mechanism is arranged on the transmission device through the splitting device seat; Following splitting mechanism is arranged on the frame, describedly goes up that splitting mechanism forms the splitting cutter by one group of blade and upper tool post constitutes; Splitting cutter and lower slide constituted under described splitting mechanism down was made up of one group of blade, and the blade of upper and lower splitting cutter is formed a perpendicular.
Described moulding device mainly is configured to by last moulding knife, last moulding knife rest, following moulding knife and following moulding knife, and last moulding knife is made up of two groups of blades and tool rest, and is installed on the moulding knife rest, goes up moulding knife rest through being bolted on the transmission device; Following moulding knife is made up of two groups of blades and tool rest, and is installed in down on the moulding knife rest, and following moulding knife rest is fixed on the frame, and two groups of blades of upper and lower moulding knife are formed two perpendiculars.
Said elastic clamp device is installed on splitting device or the plastic device; Mainly be made up of elasticity swelling device, bearing pin II, rocking handle, universal connecting shaft, bracing frame and pressing plate, the elasticity swelling device is a torsion elastic device, and elasticity swelling device one end is fixed on the side plate support of splitting device or plastic device; The bearing pin II is installed in the other end of elasticity swelling device torque arm; Universal connecting shaft one end is connected on the bearing pin II, and the other end is connected on bracing frame and the pressing plate, and the initial position of pressing plate is limited rocking handle; The pressing plate of elastic clamp device clamps by the brick material of splitting or plasticity; Cooperate and accomplish splitting or moulding process, after splitting or moulding end, pressing plate restPoses under elastic reaction automatically.
Said separator mainly is made up of cylinder I, support, jig arm, cylinder II, lever shaft; Cylinder I and jig arm are arranged on the frame through support; One end of jig arm links to each other with the piston rod of cylinder I; The other end puts between last moulding knife and the following moulding knife of moulding device and is positioned on the top and bottom of brick material, stretching brick folding, put brick through cylinder I piston rod; Stretching of cylinder II drives the turnover of jig arm through lever shaft, realize the separation certain distance of brick material.
Said transmission device is a drag link; Mainly be made up of motor, pneumatic clutch, big belt wheel, crossbeam, connecting rod, crank axle, base, joint group belt and guiding mechanism, motor is arranged on the frame, and the crank axle two ends are arranged on the crossbeam through bearing respectively; Wherein an end of crank axle passes a side crossbeam and has external part; External part is connected with big belt wheel, and pneumatic clutch is fixed on big belt wheel and the crank axle, and the power output shaft of motor outputs power to big belt wheel through the joint group belt; One end of two connecting rods is fixedly installed on two crank axles between the crossbeam; The other end through the bearing pin I be arranged on the frame upper bed-plate and be connected, an end of guiding mechanism is fixed on the base through the swelling cover, the other end through guide pin bushing and bearing fixing on crossbeam.
Saidly advance the brick connecting gear and mainly constitute by endless-belt, drive roll, driven voller, belt support II, motor reducer II, adjusting screw(rod) and supporting leg; Belt support II is arranged on the frame front end; Drive roll and driven voller are arranged on the belt support II through bearing; Endless-belt is set on drive roll and the driven voller; On driven voller, be provided with the degree of tightness that distance that adjusting screw(rod) is used to adjust driven voller is regulated endless-belt, the power output shaft of motor links to each other with drive roll through the motor reducer II, and supporting leg is supported on the front end of belt support II.
Said running roller transmitting device mainly is made up of motor reducer III, roller bracket, running roller, power transmission shaft, chain and sprocket wheel; Power transmission shaft is arranged on the roller bracket; Running roller is arranged on the roller bracket through bearing; Motor drives power transmission shaft through the motor reducer III, and power transmission shaft drives running roller and rotates through chain, sprocket wheel.
The beneficial effect of the utility model is:
One of which, the utility model carry out facing processing through splitting and moulding mode to the masonry material, are used for realizing the facing attractive in appearance and relief of brick material, and the utility model cooperates the full-automatic butt joint that can realize two kinds of operating modes with the production line of facing anti-corrosion protection.The utility model can use in the processing streamline of masonry material, also can be used as the facing processing that independent machining cell is accomplished the masonry material.
Two, the utility model through will advance brick connecting gear, running roller transmitting device, vertical belt transport, a cover splitting device, the moulding device of a cover, elastic clamp device, a series of mechanisms of separator constitute a cover process line, can realize the splitting of brick material decorative cover and moulding.At first the brick material is sent into through advancing the brick connecting gear; Respectively be provided with the side feed belt of two vertical, opposing parallel, single driving in the frame both sides; Dependence steps up brick material side it is delivered to next station, and splitting successively, back rely on separator adjustment brick material optimal spacing, and the brick material after the splitting is carried out plastic working; See off afterwards, this device has advantage of high processing efficiency.
Description of drawings
Fig. 1 is the structural representation of the utility model
Fig. 2 is along the cutaway view of C-C line among Fig. 1.
Fig. 3 is the structural representation of splitting device in the utility model.
Fig. 4 is the structural representation of moulding device in the utility model.
Fig. 5 is the structural representation of elastic clamp device in the utility model.
Mark among the figure: 1, moulding device, 2, the splitting device seat, 3, transmission device, 4, the splitting device, 5, motor, 6, the running roller transmitting device, 7, the vertical belt transport; 8, endless-belt, 9, frame, 10, separator, 11, go up splitting mechanism, 12, go up moulding knife rest, 13, splitting mechanism down, 14, moulding knife rest down; 15, driving wheel, 16, the vertical ring belt, 17, driven pulley, 18, belt support I, 19, the motor reducer I, 20, pinch wheels, 21, regulate bolt; 22, motor reducer II, 23, advance the brick connecting gear, 24, drive roll, 25, driven voller, 26, supporting leg, 27, adjusting screw(rod), 28, belt support II; 29, motor reducer III, 30, running roller, 31, power transmission shaft, 32, chain, 33, sprocket wheel, 34, roller bracket, 35, the cylinder I; 36, jig arm, 37, support, 38, go up the splitting cutter, 39, splitting cutter down, 40, elastic clamp device, 41, go up moulding knife; 42, following moulding knife, 43, pneumatic clutch, 44, big belt wheel, 45, crossbeam, 46, connecting rod, 47, crank axle; 48, base, 49, the bearing pin I, 50, the joint group belt, 51, guiding mechanism, 52, the cylinder II, 53, lever shaft; 54, elasticity swelling device, 55, the bearing pin II, 56, rocking handle, 57, universal connecting shaft, 58, bracing frame, 59, pressing plate.
The specific embodiment
As shown in the figure; Full-automatic integrated splitting of brick material decorative cover and moulding processing method; The masonry material horizontal drain to of needs processing is advanced on the brick connecting gear 23; Advance brick connecting gear 23 and be sent to the brick material in the middle of the vertical belt transports 7 of preceding two vertical, opposing parallel, single driving, transport clamps the two sides of brick and is fed forward to the first road manufacturing procedure, and the last splitting cutter of the transmission device 3 driving splitting devices of being made up of toggle 4 moves downward; Following splitting cutter is fixed; Last splitting cutter and following splitting cutter carry out splitting processing to the masonry material jointly from masonry material both sides, the masonry material of two vertical conveyer belts in side after splitting processing is transported to that two of subsequent handling are vertical, opposing parallel, in the middle of the side feed belt of single driving, and belt clamps the brick material and also is transported to moulding device to the brick material 1 time; Belt conveyor unclamps subsequently; The jig arm of separator is clamping brick material under the effect of cylinder, and brick material after another cylinder utilizes lever principle splitting separates certain distance, and the last moulding knife that two groups of blades in the moulding device of being made up of toggle 1 of transmission device 3 drivings are formed moves downward; The following moulding knife of two groups of blade compositions is fixed; The splitting surface of two blocks of masonry materials that last moulding knife and following moulding knife are opened splitting simultaneously carries out the moulding processing of natural-like stone effect, and two side feed bands are transported to the masonry material after moulding on the running roller transmitting device and see splitting of brick material and the completion of moulding decorative cover off subsequently.
Full-automatic integrated splitting of brick material decorative cover and the used device of moulding processing method; This device mainly by frame 9, advance the moulding device of brick connecting gear 23, running roller transmitting device 6, vertical belt transport 7, a cover splitting device 4, a cover 1, elastic clamp device 40, separator 10, transmission device 3 and electric control gear; Horizontally disposedly advance brick connecting gear 23 and be positioned at frame 9 front ends; Horizontally disposed running roller transmitting device 6 is arranged on frame 9 rear ends; Respectively be provided with two vertical belt transports 7 and be used to clamp masonry material side and it is carried the next position along being positioned at frame 9 both sides on the brick material throughput direction; Splitting device 4 is arranged on the front position of moulding device 1; Splitting device 4 is made up of last splitting mechanism 11 and following splitting mechanism 13; The upper and lower of last splitting mechanism 11 and following splitting mechanism 13 processed brick material for same structure is separately positioned on; Moulding device 1 is provided with last moulding mechanism that is made up of last moulding knife 41 and last moulding knife rest 12 and the following moulding mechanism that is made up of following moulding knife 42 and following moulding knife rest 14; Going up moulding mechanism is the upper and lower that same structure is separately positioned on processed brick material with following moulding mechanism; The following splitting mechanism 13 and the following moulding mechanism that are installed in brick material bottom are separately positioned on the frame 9, and the last splitting mechanism 11 and the last moulding mechanism that are installed in brick material top are separately positioned on the base of transmission device, and splitting device 4 is used for brick material decorative cover is carried out splitting and moulding with moulding device 1; Be separately installed with elastic clamp device 40 at splitting device 4 and plastic device 1; Elastic clamp device is installed on the upper and lower surfaces of splitting device and plastic device, is used to clamp by the brick material of splitting or plasticity cooperate splitting or the moulding process accomplished, and the top that transmission device 3 is arranged on frame 9 is that splitting device 4 provides power source with moulding device 1; Separator 10 is installed in and is positioned at moulding device 1 side on the frame 9; The workflow of the utility model: the masonry material is delivered to front end vertical belt transport 7 centres through advancing brick connecting gear 23, and the side feed belt is delivered to splitting device 4 stations to brick, and transmission device 3 drives splitting devices 4 and carries out splitting to the masonry material from the centre through the relative motion effect of upper and lower splitting cutter; It is middle that the side feed belt continues to clamp two vertical belt transports 7 of sending into down the rear end to the good brick material of splitting; Send into moulding device 1 station to the good brick material of splitting, transmission device 3 drives the relative motion of moulding device 1 through upper and lower moulding knife the splitting surface of masonry material is carried out moulding processing, and the brick material after moulding the machining is seen off through running roller transmitting device 6;
Described each bar vertical belt transport 7 constitutes by a vertical ring belt 16, driving wheel 15, driven pulley 17, pinch wheels 20, belt support I 18, motor reducer I 19; Belt support I 18 is arranged on the frame 9; Driving wheel 15 is arranged on the belt support I 18 with driven pulley 17; Vertical ring belt 16 is enclosed within on driving wheel and the driven pulley; Pinch wheels 20 is arranged on the belt support I 18 and with vertical ring belt 16 through adjusting bolt 21 and is in tensioning state, 19 actions of driven by motor motor reducer I, and motor reducer I 19 drives driving wheel 15 through universal coupling.
The power of described splitting device 4 is provided by transmission device 3; Splitting device 4 is by last splitting mechanism 11, splitting mechanism 13 forms down; Last splitting mechanism 11 is arranged on the transmission device 3 through splitting device seat 2, and last splitting mechanism 11 is with transmission device 3 actions, and following splitting mechanism 13 is arranged on the frame 9; Following splitting mechanism 13 is motionless, describedly goes up that splitting mechanism forms splitting cutter 38 by one group of blade and upper tool post constitutes; Described splitting mechanism down forms down by one group of blade, and splitting cutter 39 constitutes with lower slide; The blade of upper and lower splitting cutter is formed a perpendicular; In the course of work, both relative motions, last splitting cutter carries out splitting processing to the masonry material jointly with following splitting cutter from masonry material both sides.
The power of described moulding device 1 is provided by transmission device 3; Moulding device 1 mainly by last moulding knife 41, go up moulding knife rest 12, down moulding knife 42 and down moulding knife rest 14 constitute; Last moulding knife is made up of two groups of blades and tool rest; And be installed on the moulding knife rest 12, go up moulding knife rest 12 through being bolted on the transmission device 3, last moulding knife moves with transmission device; Following moulding knife is made up of two groups of blades and tool rest; And be installed in down on the moulding knife rest 14, following moulding knife rest 14 is fixed on the frame 9, and following moulding knife is motionless; Two perpendiculars that two groups of blades of upper and lower moulding knife are formed; In the course of work, both relative motions, the splitting surface of two blocks of masonry materials that last moulding knife and following moulding knife are opened splitting simultaneously carries out the moulding processing of natural-like stone effect.
Said elastic clamp device 40 is installed on splitting device 4 or the plastic device 1, mainly is made up of elasticity swelling device 54, bearing pin II 55, rocking handle 56, universal connecting shaft 57, bracing frame 58 and pressing plate 59.Elasticity swelling device 54 is torsion elastic devices; Elasticity swelling device 54 1 ends are fixed on the side plate support of splitting device 4 or plastic device 1; Bearing pin II 55 is installed in the other end of elasticity swelling device 54 torque arms; Universal connecting shaft 57 1 ends are connected on the bearing pin II 55, and the other end is connected on bracing frame 58 and the pressing plate 59.The initial position of pressing plate 59 is limited rocking handle 56.The effect of elastic clamp device 40 is to clamp by the brick material of splitting or plasticity in splitting or moulding process center platen, cooperates and accomplishes splitting or moulding process, and after splitting or moulding end, pressing plate 59 restPoses under elastic reaction automatically.
Said separator 10 mainly is made up of cylinder I 35, support 37, jig arm 36, cylinder II 52, lever shaft 53; Cylinder I 35 is arranged on the frame 9 through support 37 with jig arm 36; One end of jig arm 36 links to each other with the piston rod of cylinder I 35; The other end puts between last moulding knife and the following moulding knife of moulding device 1 and is positioned on the top and bottom of brick material, stretching brick folding, put brick through cylinder I 35 piston rods; Stretching of cylinder II 52 drives the turnover of jig arm 36 through lever shaft 53, realize the separating action of brick material.
Said transmission device 3 is a drag link; Mainly form by motor 5, pneumatic clutch 43, big belt wheel 44, crossbeam 45, connecting rod 46, crank axle 47, base 48, joint group belt 50 and guiding mechanism 51; Motor 5 is arranged on the frame 9, and crossbeam 45 is fixed on the frame, and crank axle 47 two ends are arranged on the crossbeam 45 through bearing respectively; Wherein an end of crank axle 47 passes a side crossbeam 45 and has external part; External part is connected with big belt wheel 44, and pneumatic clutch 43 is fixed on big belt wheel 44 and the crank axle 47, and the power output shaft of motor 5 outputs power to big belt wheel 44 through joint group belt 50; One end of two connecting rods 46 is fixedly installed on two crank axles 47 between the crossbeam; The other end through bearing pin I 49 be arranged on frame upper bed-plate 48 and be connected, an end of guiding mechanism 51 is fixed on the base 48 through the swelling cover, the other end through guide pin bushing and bearing fixing on crossbeam 45.
Saidly advance brick connecting gear 23 and mainly constitute by endless-belt 8, drive roll 24, driven voller 25, belt support II 28, motor reducer II 22, adjusting screw(rod) 27 and supporting leg 26; Belt support II 28 is arranged on frame 9 front ends; Drive roll 24 is arranged on the belt support II 28 through bearing with driven voller 25; Endless-belt 8 is set on drive roll 24 and the driven voller 25; On driven voller 25, be provided with the degree of tightness that distance that adjusting screw(rod) 27 is used to adjust driven voller is regulated endless-belt, the power output shaft of motor links to each other with drive roll 24 through motor reducer II 22, and supporting leg 26 is supported on the front end of belt support II 28.
Said running roller transmitting device 6 mainly is made up of motor reducer III 29, roller bracket 34, running roller 30, power transmission shaft 31, chain 32 and sprocket wheel 33; Power transmission shaft 31 is arranged on the roller bracket 34; Running roller 30 is arranged on the roller bracket 34 through bearing; Motor drives power transmission shaft 31 through motor reducer III 29, and power transmission shaft drives running roller and rotates through chain, sprocket wheel.
The utility model uses with other equipment in masonry material processing streamline, also can independently accomplish the processing to brick and stone facing as unit independently.

Claims (9)

1. full-automatic integrated splitting of brick material decorative cover and moulding processing unit (plant); It is characterized in that: mainly by frame (9), advance brick connecting gear (23), running roller transmitting device (6), vertical belt transport (7), a cover splitting device (4), a cover moulding device (1), elastic clamp device (40), separator (10), transmission device (3) and electric control gear and constitute; Horizontally disposedly advance brick connecting gear (23) and be positioned at frame (9) front end; Horizontally disposed running roller transmitting device (6) is arranged on frame (9) rear end; Respectively be provided with two vertical belt transports (7) and be used to clamp masonry material side and it is carried the next position along being positioned at frame (9) both sides on the brick material throughput direction; Splitting device (4) is made up of last splitting mechanism (11) and following splitting mechanism (13); Moulding device (1) is provided with last moulding mechanism that is made up of last moulding knife (41) and last moulding knife rest (12) and the following moulding mechanism that is made up of following moulding knife (42) and following moulding knife rest (14); The following splitting mechanism (13) and the following moulding mechanism that are installed in brick material bottom are separately positioned on the frame (9); The last splitting mechanism (11) and the last moulding mechanism that are installed in brick material top are separately positioned on the base of transmission device; Be used for brick material decorative cover is carried out splitting and moulding; Elastic clamp device (40) is installed in splitting device (4) or plastic device (1) is gone up clamping by the brick material of splitting or plasticity cooperation completion splitting or moulding process; The top that transmission device (3) is arranged on frame (9) is that splitting device (4) and moulding device (1) provide power source; Separator (10) is installed in and is positioned at the spacing that moulding device (1) side is used to adjust the brick material after the splitting on the frame (9); The masonry material is delivered to vertical belt transport (7) centre through advancing brick connecting gear (23), and the side feed belt is delivered to splitting device (4) station to brick, and transmission device (3) drives splitting device (4) and carries out splitting to the masonry material from the centre through the relative motion effect of upper and lower splitting cutter; It is middle that the side feed belt continues to send into following two vertical belt transports (7) to the good brick material clamping of splitting; Send into moulding device (1) station to the good brick material of splitting, transmission device (3) drives the relative motion of moulding device (1) through upper and lower moulding knife the splitting surface of masonry material is carried out moulding processing, and the brick material after moulding the machining is seen off through running roller transmitting device (6).
2. full-automatic integrated splitting of brick material decorative cover according to claim 1 and moulding processing unit (plant); It is characterized in that: described each bar vertical belt transport (7) constitutes by a vertical ring belt (16), driving wheel (15), driven pulley (17), pinch wheels (20), belt support I (18), motor reducer I (19); Belt support I (18) is arranged on the frame (9); Driving wheel (15) and driven pulley (17) are arranged on the belt support I (18); Vertical ring belt (16) is enclosed within on driving wheel and the driven pulley; Pinch wheels (20) is arranged on belt support I (18) through adjusting bolt (21) and upward and with vertical ring belt (16) is in tensioning state; Driven by motor motor reducer I (19) action, motor reducer I (19) drives driving wheel (15) through universal coupling.
3. full-automatic integrated splitting of brick material decorative cover according to claim 1 and moulding processing unit (plant); It is characterized in that: described splitting device (4) is made up of last splitting mechanism (11) and following splitting mechanism (13); Last splitting mechanism (11) is arranged on the transmission device (3) through splitting device seat (2); Following splitting mechanism (13) is arranged on the frame (9), and the described splitting mechanism of going up forms splitting cutter (38) and upper tool post formation by one group of blade; Described splitting mechanism down forms splitting cutter (39) and lower slide formation down by one group of blade, and the blade of upper and lower splitting cutter is formed a perpendicular.
4. full-automatic integrated splitting of brick material decorative cover according to claim 1 and moulding processing unit (plant); It is characterized in that: described moulding device (1) mainly is made up of last moulding knife (41), last moulding knife rest (12), following moulding knife (42) and following moulding knife rest (14); Last moulding knife is made up of two groups of blades and tool rest; And be installed on the moulding knife rest (12), go up moulding knife rest (12) through being bolted on the transmission device (3); Following moulding knife is made up of two groups of blades and tool rest, and is installed in down on the moulding knife rest (14), and following moulding knife rest (14) is fixed on the frame (9), and two groups of blades of upper and lower moulding knife are formed two perpendiculars.
5. full-automatic integrated splitting of brick material decorative cover according to claim 1 and moulding processing unit (plant); It is characterized in that: said elastic clamp device (40) is installed on splitting device (4) or the plastic device (1); Mainly form by elasticity swelling device (54), bearing pin II (55), rocking handle (56), universal connecting shaft (57), bracing frame (58) and pressing plate (59); Elasticity swelling device (54) is a torsion elastic device; Elasticity swelling device (54) one ends are fixed on the side plate support of splitting device (4) or plastic device (1), and bearing pin II (55) is installed in the other end of elasticity swelling device torque arm, and universal connecting shaft (57) one ends are connected on the bearing pin II (55); The other end is connected on bracing frame (58) and the pressing plate (59); The initial position of pressing plate (59) is limited rocking handle (56), and the pressing plate (59) of elastic clamp device (40) clamps by the brick material of splitting or plasticity, cooperates splitting or the moulding process accomplished; After splitting or moulding end, pressing plate (59) restPoses under elastic reaction automatically.
6. full-automatic integrated splitting of brick material decorative cover according to claim 1 and moulding processing unit (plant); It is characterized in that: said separator (10) mainly is made up of cylinder I (35), support (37), jig arm (36), cylinder II (52), lever shaft (53); Cylinder I (35) and jig arm (36) are arranged on the frame (9) through support (37); One end of jig arm (36) links to each other with the piston rod of cylinder I (35); The other end puts between last moulding knife and the following moulding knife of moulding device (1) and is positioned on the top and bottom of brick material, stretching brick folding, put brick through cylinder I (35) piston rod; Stretching of cylinder II (52) drives the turnover of jig arm (36) through lever shaft (53), realize the separation certain distance of brick material.
7. full-automatic integrated splitting of brick material decorative cover according to claim 1 and moulding processing unit (plant); It is characterized in that: said transmission device (3) is a drag link; Mainly form by motor (5), pneumatic clutch (43), big belt wheel (44), crossbeam (45), connecting rod (46), crank axle (47), base (48), joint group belt (50) and guiding mechanism (51); Motor (5) is arranged on the frame (9); Crank axle (47) two ends are arranged on the crossbeam (45) through bearing respectively; Wherein an end of crank axle (47) passes a side crossbeam (45) and has external part; External part is connected with big belt wheel (44), and pneumatic clutch (43) is fixed on big belt wheel (44) and the crank axle (47), and the power output shaft of motor (5) outputs power to big belt wheel (44) through joint group belt (50); One end of two connecting rods (46) is fixedly installed on two crank axles (47) between the crossbeam; The other end through bearing pin I (49) be arranged on frame upper bed-plate (48) and be connected, an end of guiding mechanism (51) is fixed on the base (48) through the swelling cover, the other end through guide pin bushing and bearing fixing on crossbeam (45).
8. full-automatic integrated splitting of brick material decorative cover according to claim 1 and moulding processing unit (plant); It is characterized in that: saidly advance brick connecting gear (23) and mainly constitute by endless-belt (8), drive roll (24), driven voller (25), belt support II (28), motor reducer II (22), adjusting screw(rod) (27) and supporting leg (26); Belt support II (28) is arranged on frame (9) front end; Drive roll (24) and driven voller (25) are arranged on the belt support II (28) through bearing; Endless-belt (8) is set on drive roll (24) and the driven voller (25); On driven voller (25), be provided with the degree of tightness that distance that adjusting screw(rod) (27) is used to adjust driven voller is regulated endless-belt; The power output shaft of motor links to each other with drive roll (24) through motor reducer II (22), and supporting leg (26) is supported on the front end of belt support II (28).
9. full-automatic integrated splitting of brick material decorative cover according to claim 1 and moulding processing unit (plant); It is characterized in that: said running roller transmitting device (6) mainly is made up of motor reducer III (29), roller bracket (34), running roller (30), power transmission shaft (31), chain (32) and sprocket wheel (33); Power transmission shaft (31) is arranged on the roller bracket (34); Running roller (30) is arranged on the roller bracket (34) through bearing; Motor drives power transmission shaft (31) through motor reducer III (29), and power transmission shaft drives running roller and rotates through chain, sprocket wheel.
CN2012200886413U 2012-03-12 2012-03-12 Full-automatic splitting and molding integrated processing device for decorative surfaces of bricks Expired - Fee Related CN202572667U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200886413U CN202572667U (en) 2012-03-12 2012-03-12 Full-automatic splitting and molding integrated processing device for decorative surfaces of bricks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200886413U CN202572667U (en) 2012-03-12 2012-03-12 Full-automatic splitting and molding integrated processing device for decorative surfaces of bricks

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102555080A (en) * 2012-03-12 2012-07-11 洛阳中冶重工机械有限公司 Full-automatic integrated splitting and shaping manufacturing method and device of brick material decorative surfaces

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102555080A (en) * 2012-03-12 2012-07-11 洛阳中冶重工机械有限公司 Full-automatic integrated splitting and shaping manufacturing method and device of brick material decorative surfaces
CN102555080B (en) * 2012-03-12 2014-07-16 洛阳中冶重工机械有限公司 Full-automatic integrated splitting and shaping manufacturing method and device of brick material decorative surfaces

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