CN101607421B - Full automatic efficient integrated brick stone material striking moulding technology and device thereof - Google Patents

Full automatic efficient integrated brick stone material striking moulding technology and device thereof Download PDF

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Publication number
CN101607421B
CN101607421B CN200910065254.0A CN200910065254A CN101607421B CN 101607421 B CN101607421 B CN 101607421B CN 200910065254 A CN200910065254 A CN 200910065254A CN 101607421 B CN101607421 B CN 101607421B
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China
Prior art keywords
brick
rotor
striking
stone material
frame
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Expired - Fee Related
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CN200910065254.0A
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Chinese (zh)
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CN101607421A (en
Inventor
约瑟夫·威灵
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Luoyang Zhongye Heavy Industry Machinery Co Ltd
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Luoyang Zhongye Heavy Industry Machinery Co Ltd
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Priority to CN200910065254.0A priority Critical patent/CN101607421B/en
Publication of CN101607421A publication Critical patent/CN101607421A/en
Application granted granted Critical
Publication of CN101607421B publication Critical patent/CN101607421B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to a full automatic efficient integrated brick stone material striking moulding technology and a device thereof; the technology comprises the following steps: a feeding conveying belt horizontally conveys stone material to the front end of the inlet of a striking moulding device; and then the stone material is clamped and transferred by two vertical conveying belts; in the transmission process, rotors at the bottom of both sides of the vertical conveying belts successively and respectively process both sides of the lower surface of a brick to be molded; processed brick material enters into the next processing procedure; the striking moulding device comprises a machine frame, two vertical belt transmission devices with the same structure arranged on the machine frame, and two rotor striking devices with the same structure for striking the brick material, wherein the two vertical belt transmission devices are opposite, symmetrically arranged on the machine frame, and are parallel with the each other, and the moving directions thereof are same; and the two rotor striking devices are respectively arranged on the machine frame of the both sides of the bottom of the two vertical belt transmission devices. The invention can meet special requirements of the construction industry on surface patterns and texture of the brick and stone material and is suitable for the brick material of building material industry such as flyash bricks, limesand bricks, natural stone material, etc.

Description

A kind of full-automatic brick stone material striking moulding technology and device thereof
Technical field
The invention belongs to the special process technology in one surface of building material industry flyash brick, Dinas brickes, lithotome, relate generally to a kind of full-automatic brick stone material striking moulding technology and device thereof.
Background technology
Along with the high speed development of society and the improvement of living condition, people can not be satisfied with that the concordant traditional brick body in surface is machine-made to be piled up, propose more personalized, pursue nature, the disposition demand of recovering one's original simplicity to the good looking appearance of building.The brick material that domestic market generally uses, dull coloring, surface is concordant, and profile is single.
In order to realize diversity and the aesthetic requirement of architectural appearance, the outer furring brick of domestic normally body of wall, the profile pattern of brick is according to Mould Machining, and pattern does not have difference, and limitednumber.Although the form of building can have been enriched to a certain extent, easily cause the hidden danger that external wall outer insulation Face Brick in Exterior (mainly referring to Ceramic Tiles) occurs hollowing, comes off.
According to the demand of market to masonry material distinctive appearance, just need to develop a kind of novel method and apparatus that can carry out following process to masonry material, carry out moulding to the surface of brick material, produce the brick material profile pattern and texture that meet aesthetical standard.Because the difficulty of processing of brick material is large, stable mass production requires high to the internal performance of brick material, and the imitative natural figure of facing is difficult to realize, and domestic at present still do not have such technology.
Summary of the invention
The object of this invention is to provide a kind of full-automatic brick stone material striking moulding technology and device thereof, the particular/special requirement of building industry to masonry material surfacial pattern and texture can be met, facing processing is carried out to concordant surface, it uses with other matched with devices in the production line of masonry material, also can complete brick and stone facing processing as independently machining cell.
Object of the present invention can adopt following technical scheme to realize:
Described full-automatic brick stone material striking moulding technology is: the brick material that need process is carried by feeding conveying belt, and it needs the moulding surface of the brick material of processing to contact conveyer belt downwards, and feeding conveying belt level is transported to the entrance front end of striking moulding device brick material.Two of brick material clamping sides are carried by two vertical, opposing parallel side feed bands by brick material subsequently, in this course of conveying, in the bottom of vertical conveying belt both sides, the rotor in two rotor beating units that front and back are staggeredly arranged is successively to waiting for that the both sides of moulding brick lower surface process respectively.After strikes rotor processing, the lower surface of brick material has become the matsurface with special shape of evagination from plane, continue, under the conveying of two side feed bands, to enter down one manufacturing procedure.
Described full-automatic brick stone material striking moulding device comprises frame, and frame is provided with the identical vertical belt conveying device of two structures, the rotor beating unit for impacting brick material that two structures are identical; Two described vertical belt conveying device relative symmetry are arranged in frame, parallel to each other, and traffic direction is identical; Two rotor beating units are separately positioned in the frame of two vertical belt conveying device two bottom sides.
Each described vertical belt conveying device comprises a vertical ring belt, drive roll, one group of guide roller, motor reducer, tightening roller, described guide roller vertically stands in frame, in alignment, drive roll is arranged on the afterbody of guide roller, and it is connected with motor reducer; Described tightening roller is arranged in the frame outside guide roller, and tightening roller holds out against inside endless-belt, and frame is provided with a rotating shaft, described tightening roller by rod hinge connection in rotating shaft.
The frame of described rotating shaft side is provided with location-plate, and location-plate is provided with adjustment hole, and connecting rod is bolted on location-plate.
The structure of two described rotor beating units is identical, be crisscross arranged respectively in the frame of two vertical belt conveying device two bottom sides, each rotor beating unit comprises rotor, chisel, handle of a knife, motor reducer, guide pillar and chute, has sliding sleeve in the outer setting of guide pillar; Described chute is arranged on the bottom of frame, and chute is provided with slideway, is positioned at slideway bottom guide pillar; Described guide pillar bottom is connected with the leading screw that horizontally rotates be arranged in frame; Described rotor is arranged on guide pin bushing, and rotor is connected with motor reducer, and handle of a knife is fixed on rotor, and chisel is fixed on the front end of handle of a knife.
Described frame is provided with up-down adjustment leading screw, up-down adjustment leading screw is provided with up-down adjustment handle, described sliding sleeve top is connected with up-down adjustment leading screw, can the position of up-down adjustment rotor.
Described frame is provided with Level tune leading screw, Level tune leading screw is provided with levelling control lever, described guide pillar bottom is connected with Level tune leading screw, for the position of Level tune rotor.
Described handle of a knife is two, is symmetricly set on rotor.
Rule is provided with on described up-down adjustment leading screw He on horizontal screw lead.
When the brick material that need process is by beating unit, undertaken moulding by the downside of the epitrochanterian chisel of two on it to the brick material of corresponding side, make brick material pass through in journey the processing that can realize brick material one side, thus the full automatic high efficiency realizing said process is integrated.The present invention, by rotation height regulating handle, can regulate the height of rotor relative brick material machined surface; By rotating levelling control lever, the distance of rotor relative brick material Operation Centre line also can be regulated; Simultaneously by being fixed on the distance of the rule energy vision-control directly perceived on screw mandrel.The present invention can meet the particular/special requirement of building industry to masonry material surfacial pattern and texture, facing processing is carried out to concordant surface, it uses with other matched with devices in the production line of masonry material, also can complete brick and stone facing processing as independently machining cell.The present invention is applicable to building material industry as brick materials such as flyash brick, Dinas brickes, lithotomes.
Accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present invention.
Accompanying drawing 2 is top views of Fig. 1.
Accompanying drawing 3 is A direction view of Fig. 2.
In figure: 1, drive roll, 2, motor reducer, 3, endless-belt, 4, guide roller, 5, frame, 6, horizontal transfer handle, 7, Level tune screw mandrel, 8, up and down transfer handle, 9, rotor, 10, tightening roller, 11, connecting rod, 12, bolt, 13, rotating shaft, 14, chisel, 15, handle of a knife, 16, guide pillar, 17 up-down adjustment rules, 18, up-down adjustment leading screw, 19, chute, 20, motor reducer, 21, brick material, 22, Level tune rule, 23, universal-joint spindle, I, vertical belt conveying device, II, rotor beating unit.
Detailed description of the invention
By reference to the accompanying drawings, specific embodiments of the invention are described.
As shown in Figure 1, striking moulding technology of the present invention is: the brick material that need process is carried by feeding conveying belt, and need the moulding surface of the brick material of processing to contact conveyer belt downwards, feeding conveying belt level is transported to the entrance front end of striking moulding device brick material.Two of brick material clamping sides are carried by two vertical belt conveying device I by brick material subsequently, in this course of conveying, in the bottom of vertical conveying belt both sides, the rotor in two rotor beating unit II that front and back are staggeredly arranged is successively to waiting for that the both sides of moulding brick lower surface process respectively.After strikes rotor processing, the lower surface of brick material has become the matsurface with special shape of evagination from plane, continue, under the conveying of two side feed bands, to enter down one manufacturing procedure.
Above-mentioned striking moulding technology can realize with the brick stone material striking moulding device device as described in accompanying drawing 1,2,3: as described in full-automatic brick stone material striking moulding device comprise frame 5, frame 5 is provided with the vertical belt conveying device I that two structures are identical, the rotor beating unit II for impacting brick material that two structures are identical; Two described vertical belt conveying device relative symmetry are arranged in frame 5, be parallel to each other, and traffic direction are identical; Two rotor beating units are separately positioned in the frame 5 of two vertical belt conveying device two bottom sides.Each described vertical belt conveying device comprises an endless-belt 3, drive roll 1, one group of guide roller 4, motor reducer 2, tightening roller 10, described guide roller vertically stands in frame, in alignment, drive roll 1 is arranged on the afterbody of guide roller 4, and it is connected with motor reducer 2; Described tightening roller 10 is arranged in the frame outside guide roller 4, and tightening roller 10 holds out against inside endless-belt 3, and frame is provided with a rotating shaft, and described tightening roller is hinged in rotating shaft 13 by connecting rod 11.The frame of the side of described rotating shaft 13 is provided with location-plate, location-plate is provided with adjustment hole, connecting rod 11 is positioned at by bolt 12 or bearing pin in the adjustment hole on location-plate.
The structure of two described rotor beating units is identical, be crisscross arranged respectively in the frame of two vertical belt conveying device two bottom sides, each rotor beating unit comprises rotor 9, chisel 14, handle of a knife 15, motor reducer 20, guide pillar 16 and chute 19, has sliding sleeve in the outer setting of guide pillar 16; Described chute 19 is arranged on the bottom of frame, and chute is provided with slideway, is positioned at slideway bottom guide pillar 16; Described rotor 9 is arranged on sliding sleeve, and rotor 9 is connected with motor reducer 20 by universal connecting shaft 23, and handle of a knife 15 is two, and be symmetricly set on rotor 9, chisel 14 is fixed on the front end of handle of a knife 15.Frame is provided with up-down adjustment leading screw 18, up-down adjustment leading screw 18 is provided with up-down adjustment handle 8 and up-down adjustment rule 17.Described sliding sleeve top is connected with up-down adjustment leading screw, can the position of up-down adjustment rotor.Described frame is provided with Level tune leading screw 7, Level tune leading screw 7 is provided with levelling control lever 6 and Level tune rule 22, described guide pillar 16 bottom is connected with Level tune leading screw 7, for the position of Level tune rotor.

Claims (10)

1. a full-automatic brick stone material striking moulding technology, is characterized in that: the brick material that need process is carried by feeding conveying belt, and it needs the moulding surface of the brick material of processing to contact conveyer belt downwards, and feeding conveying belt level delivers to the entrance front end of striking moulding device brick material; Two of brick material clamping sides are carried by two vertical, opposing parallel side feed bands by brick material subsequently, in this course of conveying, in the bottom of vertical conveying belt both sides, the rotor in two rotor beating units that front and back are staggeredly arranged is by being fixedly installed chisel thereon successively to waiting for that the both sides of moulding brick lower surface process respectively; After strikes rotor processing, the lower surface of brick material has become the matsurface with special shape of evagination from plane, continue, under the conveying of two side feed bands, to enter down one manufacturing procedure.
2. one kind completes the full-automatic brick stone material striking moulding device of technique described in claim 1, comprise frame (5), it is characterized in that: in frame, be provided with vertical belt conveying device (I), two identical rotor beating units (II) for impacting brick material of structure that two structures are identical, each rotor beating unit (II) comprises rotor and is fixedly installed on epitrochanterian chisel; Two described vertical belt conveying device relative symmetry are arranged in frame, parallel to each other, and traffic direction is identical; Two rotor beating units are separately positioned in the frame of two vertical belt conveying device two bottom sides.
3. full-automatic brick stone material striking moulding device according to claim 2, it is characterized in that: each described vertical belt conveying device comprises a vertical ring belt (3), drive roll (1), one group of guide roller (4), motor reducer (2), tightening roller (10), described guide roller (4) vertically stands in frame, in alignment, drive roll (1) is arranged on the afterbody of guide roller (4), and it is connected with motor reducer (2); Described tightening roller (10) is arranged in the frame (5) in guide roller (4) outside, tightening roller (10) holds out against in endless-belt (3) inner side, frame is provided with a rotating shaft, described tightening roller by rod hinge connection in rotating shaft (13).
4. full-automatic brick stone material striking moulding device according to claim 3, it is characterized in that: the frame of the side of described rotating shaft (13) is provided with location-plate, location-plate is provided with adjustment hole, and connecting rod (11) is fixed on location-plate by bolt (12).
5. full-automatic brick stone material striking moulding device according to claim 2, it is characterized in that: the structure of two described rotor beating units is identical, be crisscross arranged respectively in the frame (5) of two vertical belt conveying device two bottom sides, each rotor beating unit also comprises handle of a knife (15), motor reducer (20), guide pillar (16) and chute (19), has sliding sleeve in the outer setting of guide pillar (16); Described chute is arranged on the bottom of frame, and chute is provided with slideway, and guide pillar (16) bottom is positioned at slideway; Described rotor is arranged on sliding sleeve, rotor is connected with motor reducer (20) by universal-joint spindle (23), handle of a knife (15) is fixed on rotor (9), and chisel (14) is fixed on the front end of handle of a knife (15).
6. full-automatic brick stone material striking moulding device according to claim 5, it is characterized in that: described frame is provided with up-down adjustment leading screw (18), up-down adjustment leading screw is provided with up-down adjustment handle (8), described sliding sleeve top is connected with up-down adjustment leading screw.
7. full-automatic brick stone material striking moulding device according to claim 5, it is characterized in that: described frame is provided with Level tune leading screw, Level tune leading screw (7) is provided with levelling control lever (6), described guide pillar (16) bottom is connected with Level tune leading screw (7).
8. full-automatic brick stone material striking moulding device according to claim 5, is characterized in that: described handle of a knife (15) is two, is symmetricly set on rotor (9).
9. full-automatic brick stone material striking moulding device according to claim 6, is characterized in that: described up-down adjustment leading screw (18) has up-down adjustment rule (17).
10. full-automatic brick stone material striking moulding device according to claim 7, is characterized in that: described Level tune leading screw (7) is provided with Level tune rule (22).
CN200910065254.0A 2009-06-23 2009-06-23 Full automatic efficient integrated brick stone material striking moulding technology and device thereof Expired - Fee Related CN101607421B (en)

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Application Number Priority Date Filing Date Title
CN200910065254.0A CN101607421B (en) 2009-06-23 2009-06-23 Full automatic efficient integrated brick stone material striking moulding technology and device thereof

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Application Number Priority Date Filing Date Title
CN200910065254.0A CN101607421B (en) 2009-06-23 2009-06-23 Full automatic efficient integrated brick stone material striking moulding technology and device thereof

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CN101607421B true CN101607421B (en) 2015-03-25

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101954673A (en) * 2009-07-16 2011-01-26 洛阳中冶重工机械有限公司 Automatic, high-efficiency and integrated brick and stone material striking and shaping process and device thereof
CN104624343B (en) * 2015-01-08 2017-07-07 李建文 Organic fertilizer process equipment
CN105082374B (en) * 2015-08-11 2017-02-01 厦门倍联矿山机械有限公司 Hammering device for uneven surface of stone

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US6095129A (en) * 1997-06-24 2000-08-01 Nippei Toyama Corporation Tension adjusting mechanism for wire saw
US6109906A (en) * 1997-09-30 2000-08-29 Groupe Permacon Inc. Apparatus for treating concrete blocks
US6540501B1 (en) * 2000-11-21 2003-04-01 Allan Block Corporation Method and apparatus for producing concrete blocks with textured surfaces
DE10204374C1 (en) * 2002-02-02 2003-04-24 Hess Maschfab Gmbh & Co Stone machining unit of conveyor and tools uses tools as link chains or metal-snagged wire ropes on tool-holders spaced adjustably relative stone in horizontal and vertical planes for all stone edges

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Publication number Priority date Publication date Assignee Title
US6575727B2 (en) * 2001-04-26 2003-06-10 Techo-Bloc, Inc. Apparatus for roughing surfaces of concrete casted blocks
CA2456893C (en) * 2004-02-04 2009-09-15 Techo-Bloc Inc. Apparatus for roughing the surfaces of casted concrete block

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6095129A (en) * 1997-06-24 2000-08-01 Nippei Toyama Corporation Tension adjusting mechanism for wire saw
US6109906A (en) * 1997-09-30 2000-08-29 Groupe Permacon Inc. Apparatus for treating concrete blocks
US6540501B1 (en) * 2000-11-21 2003-04-01 Allan Block Corporation Method and apparatus for producing concrete blocks with textured surfaces
DE10204374C1 (en) * 2002-02-02 2003-04-24 Hess Maschfab Gmbh & Co Stone machining unit of conveyor and tools uses tools as link chains or metal-snagged wire ropes on tool-holders spaced adjustably relative stone in horizontal and vertical planes for all stone edges

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