CN202571299U - Handling clamping device for boiler boom turning - Google Patents
Handling clamping device for boiler boom turning Download PDFInfo
- Publication number
- CN202571299U CN202571299U CN 201220086074 CN201220086074U CN202571299U CN 202571299 U CN202571299 U CN 202571299U CN 201220086074 CN201220086074 CN 201220086074 CN 201220086074 U CN201220086074 U CN 201220086074U CN 202571299 U CN202571299 U CN 202571299U
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- material loading
- suspension rod
- discharging
- clamping device
- swash plate
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Abstract
The utility model discloses a handling clamping device for boiler boom turning and relates to a fixing device for boiler boom processing. The utility model aims to solve the problems of low stability, low efficiency, poor safety and unguaranteed product quality in the prior art. The handling clamping device comprises a charging mechanism, a conveying structure, a clamping mechanism and a discharging mechanism, wherein the charging mechanism is arranged on one side of the clamping mechanism; the discharging mechanism is arranged on the other side of the clamping mechanism; the conveying structure is positioned above the clamping mechanism; the charging mechanism is used for stacking booms and conveying the booms onto the conveying mechanism in sequence; the conveying mechanism is used for conveying the booms to the clamping mechanism and taking out the processed booms from the clamping mechanism; the clamping mechanism is used for fixing the booms conveyed from the conveying mechanism; and the discharging mechanism is used for taking out the booms taken out by the conveying mechanism and intensively stacking the booms. The handling clamping device can meet the processing requirements of various booms with different lengths and diameters and is convenient and quick to adjust; and the three-point clamping mode is adopted, so that the operation is reliable and convenient, and the efficiency is greatly improved.
Description
Technical field
The utility model relates to used fixture in a kind of boiler hanger rods processing, particularly relates to a kind of boiler hanger rods turning with the loading and unloading clamping device.
Background technology
The processing flow process of boiler hanger rods is in the middle of the prior art:
1, the equipment configuration comprises lathe (alignment of shafts is apart from 1.15 meters of ground levels), bracing frame (bracing frame is fixed on the mattess, lathe and bracing frame position fixed distance), driving;
2, the specification limit of suspension rod: diameter M24-M90, length 1m-12m, turning termination reach: 100-300mm;
3, production procedure: driving winches to lathe and bracing frame position with a suspension rod; Manual work penetrates in the centre bore of lathe clamping chuck; And be placed on the bracing frame, the regulating handle on the rotation bracing frame is roughly the same the centre-height of suspension rod and lathe center; The lathe chuck of screwing, the end thread of turning suspension rod; Unclamp lathe chuck after the completion of processing and open bracing frame, take out in lathe with the driving suspension rod, with suspension rod and put into the Workpiece storage place.
Said apparatus and utilize the existing problems and shortcomings part of this device processing suspension rod:
(1), every suspension rod all undertakies by above-mentioned production procedure, cargo handling by derrick need dispose 2 staff just can carry out, turning adds man-hour famous person person and stands ready with driving, causes waste;
(2), very easily bump in frequent, the cargo handling process of loading and unloading and cause personnel and equipment injury, potential safety hazard is big;
(3), because bracing frame and lathe relative position are fixed, when chance length was not suitable for suspension rod, bracing frame can not be played a supporting role;
(4), bracing frame stable low, can only adopt than the slow-speed of revolution during turning, production efficiency is low.
The utility model content
The purpose of the utility model is that solution prior art stability is low, production efficiency low and security is not high; The technical problem that constant product quality property can't guarantee; Provide a kind of boiler hanger rods turning with the loading and unloading clamping device; This device can be realized suspension rod material loading and discharging in batch, reduces workload, and efficient significantly improves; And can satisfy the suspension rod processing of various different lengths and diameter specifications, easy to adjust quick; Adopt the bikini clamping, reliably convenient.
For realizing above-mentioned purpose; The technical scheme that the utility model adopts is: boiler hanger rods turning is with loading and unloading clamping device cover; Comprise feed mechanism, feeding structure, clamping device and shedding mechanism; Wherein a side of clamping device is provided with feed mechanism, and opposite side is provided with shedding mechanism, and the feeding structure is positioned at the top of clamping device;
Said feed mechanism is used for concentrating to be piled up suspension rod to be processed and suspension rod is delivered to feed mechanism successively;
Said feed mechanism is used for the suspension rod that conveying is come is transported on the clamping device and the suspension rod of completion of processing is taken out from clamping device;
Said clamping device is used for the suspension rod to be processed that transports from feed mechanism is fixed;
Said shedding mechanism is used for the suspension rod of the completion of processing of feed mechanism taking-up is taken out and concentrate accumulation.
In technique scheme; Said feed mechanism comprises material loading gather materials frame, material loading platform, material loading turning cylinder, material loading upset swash plate and block; Wherein material loading platform is arranged on the material loading frame top that gathers materials and is used for concentrate piling up suspension rod to be processed; The material loading turning cylinder is arranged on the side of feed mechanism near feed mechanism, and the rear end of material loading upset swash plate is connected on the material loading turning cylinder and by the control of material loading turning cylinder rotates, and wherein material loading platform is obliquely installed; Be provided with one near the material loading platform edge of a side of material loading turning cylinder and be used to the block that stops suspension rod to glide; The front end of material loading upset swash plate is positioned at the below of material loading platform upper hanger, and when material loading turning cylinder control material loading upset swash plate rotated, material loading upset swash plate front end upwards lifted suspension rod; Suspension rod is sent on the feeding structure after material loading upset swash plate glides, and material loading turning cylinder control material loading upset swash plate rotates and makes its front end be reset to the below of material loading platform upper hanger.
In technique scheme, said feed mechanism comprises support roller, push rod, the strong point and connecting rod, and the support roller that is used to place suspension rod is a plurality of; Its lower end is connected on the push rod through connecting rod, and the middle part of connecting rod is arranged on the strong point and can rotates around the strong point, when the push rod translation; Drivening rod rotates around the strong point, and this moment, support roller moved up and down, when support roller moves down; Suspension rod is placed on the clamping device, when moving on the support roller, suspension rod is lifted from clamping device.
In technique scheme; Said clamping device comprises many groups and horizontal linear arrangement; Each group clamping device comprises support wheel, levelling control lever, turning handle and elasticity servo-actuated pinch roller; Wherein support wheel is two, and its lower end is provided with the turning handle that is used to regulate the levelling control lever of horizontal range between two support wheels and is used to regulate two support wheel height; Support in the unrest when suspension rod to be processed is placed to two when support roller moves down, the action of elasticity servo-actuated pinch roller is pressed in the upper end of suspension rod.
In technique scheme; Said shedding mechanism comprises discharging gather materials frame, discharging platform, discharging turning cylinder and discharging upset swash plate; Wherein discharging platform is positioned at gather materials frame top and discharging platform of discharging and tilts, and the discharging turning cylinder is positioned at discharging and gathers materials frame near a side of feed mechanism, and discharging upset swash plate is arranged on the discharging turning cylinder and with the discharging turning cylinder and rotates; When support roller lifts the suspension rod of completion of processing from clamping device after; The discharging turning cylinder drives discharging upset swash plate and rotates, and an end of discharging upset swash plate drives suspension rod, and this moment, suspension rod was along sliding on the discharging platform under the discharging upset swash plate.
Can find out that from the said structure characteristic of above-mentioned the utility model its advantage is:
1. through feed mechanism, feed mechanism and shedding mechanism, realized that suspension rod winches to stock shelf in batch and hangs unloading rack, reduced the loading and unloading personnel and reduced that operating efficiency improves with driving holding time, labour intensity;
2. adopt many group clamping devices, satisfied the suspension rod clamping requirement of all lengths specification;
3. the support wheel of clamping device divides two-stage to regulate, and the suspension rod clamping that can satisfy various different-diameter specifications is required;
4. adopt elasticity servo-actuated pinch roller, make clamping reliably convenient, can adopt fair speed turning.
Description of drawings
The utility model will and combine the mode of instance to explain through the accompanying drawing comparison:
Fig. 1 is the utility model structural representation;
Fig. 2 is the structural representation of the utility model feed mechanism;
Fig. 3 is the utility model feed mechanism structural representation;
Fig. 4 is the utility model clamping device structural representation;
Fig. 5 is the utility model shedding mechanism structural representation;
Wherein Reference numeral 1 is that feed mechanism 2 is that feeding structure 3 is clamping devices
The 4th, shedding mechanism 5 is that suspension rod 11 is that the material loading frame 12 that gathers materials is material loading platforms
The 13rd, material loading turning cylinder 14 is that material loading upset swash plate 15 is that block 21 is support rollers
The 22nd, push rod 23 is that the strong point 24 is that connecting rod 31 is support wheels
The 32nd, levelling control lever 33 is that turning handle 34 is elasticity servo-actuated pinch rollers
The 41st, the discharging frame 42 that gathers materials is that discharging platform 43 is discharging turning cylinders
The 44th, discharging upset swash plate.
The specific embodiment
Through embodiment the utility model is done further explanation below in conjunction with accompanying drawing:
Shown in Fig. 1; The boiler hanger rods turning of the utility model comprises feed mechanism, feeding structure, clamping device and shedding mechanism with loading and unloading clamping device cover, and wherein a side of clamping device is provided with feed mechanism; Opposite side is provided with shedding mechanism, and the feeding structure is positioned at the top of clamping device; Said feed mechanism is used for concentrating to be piled up suspension rod to be processed and suspension rod is delivered to feed mechanism successively; Said feed mechanism is used for the suspension rod that conveying is come is transported on the clamping device and the suspension rod of completion of processing is taken out from clamping device; Said clamping device is used for the suspension rod to be processed that transports from feed mechanism is fixed; Said shedding mechanism is used for the suspension rod of the completion of processing of feed mechanism taking-up is taken out and concentrate accumulation.Its course of work is: driving winches to a collection of suspension rod of same diameter on the feed mechanism; Feed mechanism moves to suspension rod on the feed mechanism, and feed mechanism is delivered to lathe clamping station with suspension rod, clamping device clamping suspension rod; Screw the again chuck of lathe just can carry out turning operation; After accomplishing turning operation; Open clamping device and lathe chuck; Suspension rod after feed mechanism will be processed shifts out lathe clamping station, and the suspension rod after shedding mechanism will be processed moves on the shedding mechanism, promptly accomplishes material loading, turning, discharge process; After suspension rod machines by the gross, leave machining area in batch with driving again.
In technique scheme; As depicted in figs. 1 and 2; Said feed mechanism comprises material loading gather materials frame, material loading platform, material loading turning cylinder, material loading upset swash plate and block, and wherein material loading platform is arranged on the material loading frame top that gathers materials and is used for concentrating and piles up suspension rod to be processed, and the material loading turning cylinder is arranged on the side of feed mechanism near feed mechanism; The rear end of material loading upset swash plate is connected on the material loading turning cylinder and by the control of material loading turning cylinder rotates; Wherein material loading platform is obliquely installed, and is provided with one near the material loading platform edge of a side of material loading turning cylinder and is used to the block that stops suspension rod to glide, and the front end of material loading upset swash plate is positioned at the below of material loading platform upper hanger; When material loading turning cylinder control material loading upset swash plate rotates; Material loading upset swash plate front end upwards lifts suspension rod, and suspension rod is sent on the feeding structure after material loading upset swash plate glides, and material loading turning cylinder control material loading upset swash plate rotates and makes its front end be reset to the below of material loading platform upper hanger.Its course of work is: (1) material loading upset swash plate is in the inclination low level earlier, and the suspension rod of treating turning is tiled in material loading and gathers materials on the material loading platform of frame, stops downslides (can adjust the position of block according to the diameter of suspension rod) by block; (2) rotation of operation material loading turning cylinder makes material loading upset swash plate be in a high position, and at this moment first suspension rod gathering materials on the frame material loading platform of material loading raised by material loading upset swash plate, and under the inclined-plane of material loading upset swash plate, slides in the groove of swash plate bottom; (3) rotation of material loading turning cylinder makes material loading upset swash plate get back to low level then, and suspension rod just is shelved on the feeding structure.
In technique scheme, as shown in figures 1 and 3, said feed mechanism comprises support roller, push rod, the strong point and connecting rod, and the support roller that is used to place suspension rod is a plurality of; Its lower end is connected on the push rod through connecting rod, and the middle part of connecting rod is arranged on the strong point and can rotates around the strong point, when the push rod translation; Drivening rod rotates around the strong point, and this moment, support roller moved up and down, when support roller moves down; Suspension rod is placed on the clamping device, when moving on the support roller, suspension rod is lifted from clamping device.Its course of work is: the suspension rod that (1) manual work will be shelved on the support roller of feeding structure pushes to the machine tooling station; ⑵ start push rod, and drivening rod rotates rollback around the strong point, makes support roller drop to low level, and this moment, suspension rod was shelved on the clamping device.
In technique scheme; Like Fig. 1 and shown in Figure 4; Said clamping device comprises many groups and horizontal linear arrangement, and each group clamping device comprises support wheel, levelling control lever, turning handle and elasticity servo-actuated pinch roller, and wherein support wheel is two; Its lower end is provided with the levelling control lever that is used to regulate horizontal range between two support wheels; With the turning handle that is used to regulate two support wheel height, when being placed to two when support roller moves down, supports in the unrest on suspension rod to be processed, and the action of elasticity servo-actuated pinch roller is pressed in the upper end of suspension rod.Its course of work is: ⑴ the utility model is configurable five groups of clamping devices generally, can adapt to the clamping action of length 1-12m suspension rod turning; ⑵ before produce material loading, should adjust the height and the interval of two support wheels in advance according to the suspension rod diameter of being processed: rotate levelling control lever, levels are oppositely mobile simultaneously for two support wheels, adjust to suitable spacing; Start turning handle, two support wheels move up and down simultaneously, adjust to suitable height.Regulate through this two-stage, can guarantee that the round steel center line of diameter of phi 20-Φ 200mm is consistent with the machined into center line.After support wheel receives suspension rod, put down elasticity servo-actuated pinch roller and push down suspension rod.But (this elasticity servo-actuated pinch roller removal part because of suspension rod crooked the vibrations when causing turning).Above process has realized that just the clamping chuck of the former lathe of screwing again can carry out the turning processing of higher rotation speed to the termination screw thread of elongated type of suspension rod, and stability of rotation by two support wheels and the elasticity servo-actuated pinch roller bikini holding function to suspension rod.
In technique scheme; Like Fig. 1 and shown in Figure 5, said shedding mechanism comprises discharging gather materials frame, discharging platform, discharging turning cylinder and discharging upset swash plate, and wherein discharging platform is positioned at gather materials frame top and discharging platform of discharging and tilts; The discharging turning cylinder is positioned at the discharging side of frame near feed mechanism of gathering materials; Discharging upset swash plate is arranged on the discharging turning cylinder and with the discharging turning cylinder and rotates, and when support roller lifted the suspension rod of completion of processing from clamping device after, the discharging turning cylinder drove discharging upset swash plate and rotates; One end of discharging upset swash plate drives suspension rod, and this moment, suspension rod was along sliding on the discharging platform under the discharging upset swash plate.Its course of work is: after (1) turning completion, the opposite program when pressing material loading by feed mechanism shifts out the turning station with suspension rod; (2) operation discharging turning cylinder makes the discharging upset swash plate that is in low level originally rotate to a high position, and the suspension rod that at this moment processes just can be rolled to discharging and gathers materials on the discharging platform of frame along the overturn inclined-plane of swash plate of discharging; (3) after suspension rod machines by the gross, it, discharging is hung machining area on gathering materials the frame discharging platform in the lump with driving.
Disclosed all characteristics in this specification except mutually exclusive characteristic, all can make up by any way.
Disclosed arbitrary characteristic in this specification (comprising any accessory claim, summary and accompanying drawing) is only if special narration all can be replaced by other equivalences or the alternative features with similar purpose.That is, only if special narration, each characteristic is an example in a series of equivalences or the similar characteristics.
Claims (5)
1. boiler hanger rods turning is with the loading and unloading clamping device; It is characterized in that comprising feed mechanism (1), feeding structure (2), clamping device (3) and shedding mechanism (4); Wherein a side of clamping device (3) is provided with feed mechanism (1); Opposite side is provided with shedding mechanism (4), and feeding structure (2) is positioned at the top of clamping device (3);
Said feed mechanism (1) is used for concentrating to be piled up suspension rod (5) to be processed and suspension rod (5) is delivered to feed mechanism (2) successively;
The suspension rod (5) that said feed mechanism (2) is used for that conveying is come is transported to that clamping device (3) is gone up and the suspension rod (5) of completion of processing is taken out from clamping device (3);
Said clamping device (3) is used for the suspension rod to be processed (5) that transports from feed mechanism (2) is fixed;
Said shedding mechanism (4) is used for the suspension rod (5) of the completion of processing of feed mechanism (2) taking-up is taken out and concentrate accumulation.
2. boiler hanger rods turning according to claim 1 is with the loading and unloading clamping device; It is characterized in that said feed mechanism (1) comprises material loading gather materials frame (11), material loading platform (12), material loading turning cylinder (13), material loading upset swash plate (14) and block (15); Wherein material loading platform (12) is arranged on material loading frame (11) top that gathers materials and is used for concentrate piling up suspension rod (5) to be processed; Material loading turning cylinder (13) is arranged on the side of feed mechanism (1) near feed mechanism (2); The rear end of material loading upset swash plate (14) is connected material loading turning cylinder (13) and upward and by material loading turning cylinder (13) control rotates; Wherein material loading platform (12) is obliquely installed; Be provided with one near material loading platform (12) edge of a side of material loading turning cylinder (13) and be used to the block (15) that stops suspension rod (5) to glide; The front end of material loading upset swash plate (14) is positioned at the below of material loading platform (12) upper hanger (5), and when material loading turning cylinder (13) control material loading upset swash plate (14) rotated, material loading upset swash plate (14) front end upwards lifted suspension rod (5); Suspension rod (5) is sent on the feeding structure (2) after material loading upset swash plate (14) glides, and material loading turning cylinder (13) control material loading upset swash plate (14) rotates and makes its front end be reset to the below of material loading platform (12) upper hanger (5).
3. boiler hanger rods turning according to claim 1 and 2 is with the loading and unloading clamping device; It is characterized in that said feed mechanism (2) comprises support roller (21), push rod (22), the strong point (23) and connecting rod (24), the support roller (21) that is used to place suspension rod (5) is for a plurality of, and its lower end is connected on the push rod (22) through connecting rod (24); The middle part of connecting rod (24) is arranged on the strong point (23) and goes up and can rotate around the strong point (23); When push rod (22) translation, drivening rod (24) rotates around the strong point (23), and support roller this moment (21) moves up and down; When support roller (21) when moving down; Suspension rod (5) is placed on the clamping device (3), when moving on the support roller (21), suspension rod (5) is lifted from clamping device (3).
4. boiler hanger rods turning according to claim 3 is with the loading and unloading clamping device; It is characterized in that said clamping device (3) comprises many groups and horizontal linear arrangement; Each group clamping device (3) comprises support wheel (31), levelling control lever (32), turning handle (33) and elasticity servo-actuated pinch roller (34); Wherein support wheel (31) is two; Its lower end is provided with the levelling control lever (32) that is used to regulate horizontal range between two support wheels (31); With the turning handle (33) that is used to regulate two support wheels (31) height, when suspension rod to be processed (5) is placed to when moving down on two support wheels (31) at support roller (21), elasticity servo-actuated pinch roller (34) action is pressed in the upper end of suspension rod (5).
5. boiler hanger rods turning according to claim 4 is with the loading and unloading clamping device; It is characterized in that said shedding mechanism (4) comprises discharging gather materials frame (41), discharging platform (42), discharging turning cylinder (43) and discharging upset swash plate (44); Wherein discharging platform (42) is positioned at gather materials frame (41) top and discharging platform (42) of discharging and tilts; Discharging turning cylinder (43) is positioned at the discharging side of frame (41) near feed mechanism (2) of gathering materials; Discharging upset swash plate (44) is arranged on discharging turning cylinder (43) and goes up and rotate with discharging turning cylinder (43); When support roller (21) lifts the suspension rod (5) of completion of processing from clamping device (3) after; Discharging turning cylinder (43) drives discharging upset swash plate (44) and rotates, and an end of discharging upset swash plate (44) drives suspension rod (5), and suspension rod this moment (5) is along sliding on the discharging platform (42) under the discharging upset swash plate (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220086074 CN202571299U (en) | 2012-03-09 | 2012-03-09 | Handling clamping device for boiler boom turning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220086074 CN202571299U (en) | 2012-03-09 | 2012-03-09 | Handling clamping device for boiler boom turning |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202571299U true CN202571299U (en) | 2012-12-05 |
Family
ID=47240751
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220086074 Expired - Fee Related CN202571299U (en) | 2012-03-09 | 2012-03-09 | Handling clamping device for boiler boom turning |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202571299U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104440420A (en) * | 2013-09-18 | 2015-03-25 | 深圳市金洲精工科技股份有限公司 | Positioning mechanism for drilling diameter grinding machine tool |
| CN115464468A (en) * | 2022-09-20 | 2022-12-13 | 铭镭激光智能装备（河源）有限公司 | Automatic manufacturing machine for suspender |
-
2012
- 2012-03-09 CN CN 201220086074 patent/CN202571299U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104440420A (en) * | 2013-09-18 | 2015-03-25 | 深圳市金洲精工科技股份有限公司 | Positioning mechanism for drilling diameter grinding machine tool |
| CN104440420B (en) * | 2013-09-18 | 2017-11-14 | 深圳市金洲精工科技股份有限公司 | A kind of detent mechanism for boring footpath grinding machine |
| CN115464468A (en) * | 2022-09-20 | 2022-12-13 | 铭镭激光智能装备（河源）有限公司 | Automatic manufacturing machine for suspender |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121205 Termination date: 20180309 |