CN202558999U - Mother silk separating warping integral machine - Google Patents
Mother silk separating warping integral machine Download PDFInfo
- Publication number
- CN202558999U CN202558999U CN2012202275185U CN201220227518U CN202558999U CN 202558999 U CN202558999 U CN 202558999U CN 2012202275185 U CN2012202275185 U CN 2012202275185U CN 201220227518 U CN201220227518 U CN 201220227518U CN 202558999 U CN202558999 U CN 202558999U
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- warping
- frame
- lifting platform
- roller lifting
- coiled hair
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Abstract
The utility model provides a mother silk separating warping integral machine which comprises a machine head, roller lifting platforms, a broken end support, a frequency conversion box, a warping support, a circuit control board and an unwinding support. The machine head comprises a winding head, a winding head control motor, an amplitude modulation support, a roller bracket and a polish rod bracket. A first roller lifting platform is arranged on one side of the machine head, the frequency conversion box is arranged on one side of the first roller lifting platform, the broken end support is arranged on the frequency conversion box, the warping support is arranged on one side of the frequency conversion box, a second roller lifting platform is arranged on one side of the warping support, and the unwinding support is arranged on one side of the second roller lifting platform. The structure of an existing warping machine is improved so as to enable the mother silk separating warping integral machine to be simplified in structure and convenient to operate, and requirements on strength of the motor are not high. Even if a common domestic motor is adopted, silk winding revolving speed can be improved from original 350 rounds per minute to 400-500 rounds per minute.
Description
Technical field
The utility model relates to weaving corollary equipment field, and particularly a kind of female silk divides fine warping all-in-one.
Background technology
Present domestic warp is compiled and is mainly obtained by two kinds of production approach with the monofilament raw material.A kind of is to make the monofilament product by UDY-DT (undrawn yarn-stretcher strain) technology.This method is that each monofilament product is wrapped in respectively on a kind of iron pipe earlier, with common warping machines hundreds of monofilament is put in order on compiling with the warp axle simultaneously again, and this method causes dyeing inhomogeneous easily, and loss is bigger, and cost is the highest, and quality is unstable.Because the prepared monofilament utmost point of UDY-DT (undrawn yarn-stretcher strain) technology is not unstable, and cost is too high, therefore just progressively obtained by other technology.
Another technology commonly used at present is FDY (stretching one-step method) technology; Adopt FDY (stretching one-step method) process route; At first make female silk; Through minute fine machine mother's silk is divided into (general 10) monofilament product then, is wrapped in equally on the iron pipe, through common warping machines monofilament is put in order on compiling with the warp axle again.Adopt this method on production monofilament technology, to compare technology and have certain advantage, not only improved monofilament production efficiency, strengthened stability, and a female silk cost is significantly reduced with UDY-DT (undrawn yarn-stretcher strain) technology; But, still exist the various loss of step bigger, the easy unsettled defective of the quality of monofilament because the warping step of this technology is identical with UDY-DT (undrawn yarn-stretcher strain) technology.In addition, adopt FDY (stretching one-step method) process route need use warping machines and produce, press for the synchronous follow-up of warping machines technology, could cost and the stability advantages of female of FDY be brought into play fully with warp knitting machine is supporting.
The utility model content
To above problem, the technical problem that the utility model will solve is through providing a kind of simple in structure, operation facility, stable performance, the fine warping all-in-one of female silk branch of efficient energy-saving.This mother's silk divides fine warping all-in-one to dispose under the situation of common homemade motor; Its wrapping wire rotating speed still can be changeed by original per minute 350 brings up to per minute 400-500 commentaries on classics; Provide a kind of female silk to divide fine warping all-in-one for reaching this purpose the utility model, said all-in-one comprises head, roller lifting platform, cracked ends frame, frequency conversion case, warping creel, circuit control panel and unwinding frame:
Said head comprises coiled hair, coiled hair control motor, amplitude modulation frame, rolling stand and polished rod support; Said amplitude modulation frame, rolling stand and polished rod support are arranged on the head rack top; Said rolling stand is arranged on amplitude modulation frame front side, and said polished rod support is arranged on amplitude modulation frame rear side, and said rolling stand downside is provided with coiled hair; Said coiled hair is controlled Electric Machine Control by coiled hair; Said coiled hair control motor has two to comprise coiled hair lifting motor and coiled hair clamping motor, on the said coiled hair clamping motor torsion clutch is arranged, and has tension force spacing in the said torsion clutch;
Said head one side has the first roller lifting platform, and the said first roller lifting platform comprises side bracing frame and seal wire support, and said side bracing frame and seal wire support are arranged on the first roller lifting platform;
The said first roller lifting platform, one side has the frequency conversion case, and said frequency conversion case is provided with the cracked ends frame;
Said frequency conversion case one side has warping creel, and said warping creel leans on frequency conversion case one side to be provided with unwinding device, and said warping creel bottom is provided with circuit control panel;
Said warping creel one side has the second roller lifting platform; The said second roller lifting platform, one side has the unwinding frame, and said unwinding frame leans on warping creel one side to be provided with unwinding frame silk guide frame, and said have at least 2 row's bus structures around frame silk guide frame one side; Every row's bus structure has at least 3 bus structures; A conducting wire pole holder is installed on said each bus structure, and said each bus structure arranged outside has a corresponding single control switch, is set with a bus on said each bus structure;
Said conducting wire pole holder is horizontally arranged with 2-4 fixed bar and at least 2 motion bars.
As the further improvement of the utility model, said roller lifting platform stage body is provided with guard, and the roller lifting platform can produce a large amount of heats in lifting process, guard is set is mainly used in to the roller lifting platform and dispels the heat.
As the further improvement of the utility model, said single control switch is arranged on corresponding bus structure lower left, and it is to operate for the ease of operating personnel that single control switch is arranged on corresponding bus structure lower left.
Further improvement as the utility model; Said have 4 row's bus structures around frame silk guide frame one side; Said every row's bus structure has 7 bus structures, and this patent can be provided with many row's bus structures, and every row's bus structure can be provided with a plurality of supports; It is different that the different cost performances of number are set, and verifies that through us the surface has 7 bus structure cost performances best with the every row's bus structure of 4 row's bus structures.
Further improvement as the utility model; Said conducting wire pole holder is horizontally arranged with 2 fixed bars; Said conducting wire pole holder is horizontally arranged with 3 motion bars; This patent can be provided with corresponding fixed bar and motion bar as required, and it is different that the different cost performances of number are set, and verifies 2 fixed bars of surperficial conducting wire pole holder horizontally set and 3 motion bar cost performances the bests through us.
The utility model is through improving existing warping machines overall structure; Electric-control system adopts the frequency conversion case to replace former battery box and controls, thereby need not special battery box is set, and then has reduced mechanical length; And electric-control system is more simple; Need not to use the import motor to adopt common homemade motor to control, thereby reduced equipment cost, adopt behind the common homemade motor wire winding speed in addition and compared originally still and can bring up to 400-500 rpm by 350 rpms of original per minutes to entire equipment; Therefore when reducing cost, still can significantly enhance productivity; Torsion clutch can adopt the spacing alternative original gear of tension force spacing because therefore the length of this patent machinery change to some extent in addition, has reduced cost thereby simplify the structure, and this patent also improves the conducting wire pole fixed seat structure accordingly in addition; Can solve collapse the easily problem on limit of wrapping wire process; Therefore this patent is through carrying out a series of improvement to the warping machines structure, and the cost that greatly reduces equipment has improved operating efficiency, and it is more convenient to make the employee operate.
Description of drawings
Fig. 1 is that the utility model structure is always schemed;
Fig. 2 is the utility model head section structural representation;
Fig. 3 is the utility model main body section separation structure sketch map;
Fig. 4 is the utility model unwinding shelf structure sketch map;
Fig. 5 is a conducting wire pole holder prior art sketch map;
Fig. 6 is the utility model conducting wire pole fixed seat structure sketch map;
Member among the figure is:
1, head; 1-1, coiled hair lifting motor; 1-2, coiled hair clamping motor;
1-2-1, torsion clutch; 1-3, amplitude modulation frame; 1-4, rolling stand;
1-5, polished rod support; 2, the first roller lifting platform; 2-1, side bracing frame;
2-2, seal wire support; 3, cracked ends frame; 4, frequency conversion case;
5, warping creel; 5-1, unwinding device; 6, the second roller lifting platform;
7, circuit control panel; 8, unwinding frame; 8-1, unwinding frame silk guide frame;
8-2, single control switch; 8-3, bus structure; 8-4, conducting wire pole holder;
8-4-1, fixed bar; 8-4-2, motion bar; 9, bus;
10, guard.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment utility model is done detailed explanation:
The purpose of the utility model is to design a kind of female silk and divides fine warping all-in-one; Existing warping machines structure is improved; Make female silk divide fine warping all-in-one machine structure more to simplify; Operate more convenient, not high to the motor requirement of strength, adopt common homemade motor wrapping wire rotating speed still can bring up to 400-500 rpm by 350 rpms of original per minutes.
Provide a kind of female silk to divide fine warping all-in-one as a kind of specific embodiment the utility model of this patent, said all-in-one comprises head 1, roller lifting platform, cracked ends frame 3, frequency conversion case 4, warping creel 5, circuit control panel 7 and unwinding frame 8:
Said head 1 coiled hair, coiled hair control motor, amplitude modulation frame 1-3, rolling stand 1-4 and the polished rod support 1-5 of comprising as shown in Figure 2 of this patent; Said amplitude modulation frame 1-3, rolling stand 1-4 and polished rod support 1-5 are arranged on head 1 support top; Said rolling stand 1-4 is arranged on amplitude modulation frame 1-3 front side; Said polished rod support 1-5 is arranged on amplitude modulation frame 1-3 rear side, and said rolling stand 1-4 downside is provided with coiled hair, and said coiled hair is controlled Electric Machine Control by coiled hair; Said coiled hair control motor has two to comprise coiled hair lifting motor 1-1 and coiled hair clamping motor 1-2; On the said coiled hair clamping motor 1-2 torsion clutch 1-2-1 is arranged, have tension force spacing in the said torsion clutch 1-2-1, torsion clutch 1-2-3 can adopt the spacing alternative original gear of tension force spacing because therefore the length of this patent machinery change to some extent; Well-known tension force is spacing more simpler than gear limiting structure, adopt this designs simplification the structure of entire equipment reduced cost;
Said head 1 one sides of this patent have the first roller lifting platform 2, and the said first roller lifting platform 2 comprises side bracing frame 2-1 and seal wire support 2-2, and said side bracing frame 2-1 and seal wire support 2-2 are arranged on the first roller lifting platform 2;
The said first roller lifting platform of this patent 2 one sides are as shown in Figure 3 to have frequency conversion case 4; Said frequency conversion case 4 is provided with cracked ends frame 3; This patent electric-control system adopts frequency conversion case 4 to replace former battery box and controls, thereby need not special battery box is set, and then has reduced mechanical length; And electric-control system is more simple; Need not to use the import motor to adopt common homemade motor to control, thereby reduced equipment cost, adopt behind the common homemade motor wire winding speed in addition and compared originally still and can bring up to 400-500 rpm by 350 rpms of original per minutes to entire equipment.
Said frequency conversion case 4 one sides of this patent have warping creel 5; Said warping creel 5 leans on frequency conversion case 4 one sides to be provided with unwinding device 5-1; Tension force when unwinding device 5-1 being set effectively changing the branch silk; Reduced viscosity and hank knotting phenomenon owing to generation of static electricity, said warping creel 5 bottoms are provided with circuit control panel 7;
Said warping creel 5 one sides of this patent have the second roller lifting platform 6; The said second roller lifting platform, 6 one sides have the unwinding frame 8 that has as shown in Figure 4; Said unwinding frame 8 leans on warping creel 5 one sides to be provided with unwinding frame silk guide frame 8-1; Said have 5 row's bus structure 8-3 around frame silk guide frame 8-1 one side, and every row's bus structure 8-3 has 8 bus structure 8-3, and a conducting wire pole holder 8-4 is installed on said each bus structure 8-3; Said each bus structure 8-3 arranged outside has a corresponding single control switch 8-2, is set with a bus 9 on said each bus structure 8-3;
The said conducting wire pole holder of this patent 8-4 is horizontally arranged with 3 fixed bar 8-4-1 and 4 motion bar 8-4-2; Former conducting wire pole holder 8-4 is as shown in Figure 5 to have only 3 fixed bar 8-4-1; Therefore female silk 9 is the easy especially limit of collapsing in motion process; This patent conducting wire pole holder 8-4 motion bar 8-4-2 that is provided with as shown in Figure 6, operating personnel can artificial move motion bar 6-4-2 when female silk 9 dwindles, the limit thereby feasible female silk 9 can not collapse in motion process.
Provide structural representation a kind of female silk as shown in Figure 1 to divide fine warping all-in-one as a kind of best specific embodiment the utility model of this patent, said all-in-one comprises head 1, roller lifting platform, cracked ends frame 3, frequency conversion case 4, warping creel 5, circuit control panel 7 and unwinding frame 8:
Said head 1 coiled hair, coiled hair control motor, amplitude modulation frame 1-3, rolling stand 1-4 and the polished rod support 1-5 of comprising as shown in Figure 2 of this patent; Said amplitude modulation frame 1-3, rolling stand 1-4 and polished rod support 1-5 are arranged on head 1 support top; Said rolling stand 1-4 is arranged on amplitude modulation frame 1-3 front side; Said polished rod support 1-5 is arranged on amplitude modulation frame 1-3 rear side, and said rolling stand 1-4 downside is provided with coiled hair, and said coiled hair is controlled Electric Machine Control by coiled hair; Said coiled hair control motor has two to comprise coiled hair lifting motor 1-1 and coiled hair clamping motor 1-2; On the said coiled hair clamping motor 1-2 torsion clutch 1-2-1 is arranged, have tension force spacing in the said torsion clutch 1-2-1, torsion clutch 1-2-3 can adopt the spacing alternative original gear of tension force spacing because therefore the length of this patent machinery change to some extent; Well-known tension force is spacing more simpler than gear limiting structure, adopt this designs simplification the structure of entire equipment reduced cost;
Said head 1 one sides of this patent have the first roller lifting platform 2; The said first roller lifting platform 2 comprises side bracing frame 2-1 and seal wire support 2-2; Said side bracing frame 2-1 and seal wire support 2-2 are arranged on the first roller lifting platform 2; Said roller lifting platform stage body is provided with guard 10, and the roller lifting platform can produce a large amount of heats in lifting process, guard 10 is set is mainly used in to the roller lifting platform and dispels the heat;
The said first roller lifting platform of this patent 2 one sides are as shown in Figure 3 to have frequency conversion case 4; Said frequency conversion case 4 is provided with cracked ends frame 3; This patent electric-control system adopts frequency conversion case 4 to replace former battery box and controls, thereby need not special battery box is set, and then has reduced mechanical length; And electric-control system is more simple; Need not to use the import motor to adopt common homemade motor to control, thereby reduced equipment cost, adopt behind the common homemade motor wire winding speed in addition and compared originally still and can bring up to 400-500 rpm by 350 rpms of original per minutes to entire equipment.
Said frequency conversion case 4 one sides of this patent have warping creel 5; Said warping creel 5 leans on frequency conversion case 4 one sides to be provided with unwinding device 5-1; Tension force when unwinding device 5-1 being set effectively changing the branch silk; Reduced viscosity and hank knotting phenomenon owing to generation of static electricity, said warping creel 5 bottoms are provided with circuit control panel 7;
Said warping creel 5 one sides of this patent have the second roller lifting platform 6, and said roller lifting platform stage body is provided with guard 10, and the roller lifting platform can produce a large amount of heats in lifting process; Guard 10 is set to be mainly used in to the roller lifting platform and to dispel the heat; The said second roller lifting platform, 6 one sides have the unwinding frame 8 that has as shown in Figure 4, and said unwinding frame 8 leans on warping creel 5 one sides to be provided with unwinding frame silk guide frame 8-1, and said have 4 row's bus structure 8-3 around frame silk guide frame 8-1 one side; Every row's bus structure 8-3 has 7 bus structure 8-3; This patent can be provided with many row's bus structure 8-3, and every row's bus structure 8-3 can be provided with a plurality of supports, and it is different that the different cost performances of number are set; Verify that through us the surface has 7 bus structure cost performances best with the every row's bus structure of 4 row's bus structures; A conducting wire pole holder 8-4 is installed on said each bus structure 8-3, and said each bus structure 8-3 arranged outside has a corresponding single control switch 8-2, and said single control switch 8-2 is arranged on corresponding bus structure 8-3 lower left; It is for the ease of operating personnel's operation that single control switch 8-2 is arranged on corresponding bus structure 8-3 lower left, is set with a bus 9 on said each bus structure 8-3;
The said conducting wire pole holder of this patent 8-4 is horizontally arranged with 2 fixed bar 8-4-1 and 3 motion bar 8-4-2; This patent can be provided with corresponding fixed bar 8-4-1 and motion bar 8-4-2 as required; It is different that the different cost performances of number are set; Verify 2 fixed bar 8-4-1 of surperficial conducting wire pole holder horizontally set and 3 motion bar 8-4-2 cost performances the bests through us; Former conducting wire pole holder 8-4 is as shown in Figure 5 to have only 3 fixed bar 8-4-1, so female silk 9 easy especially limit of collapsing in motion process, this patent conducting wire pole holder 8-4 motion bar 8-4-2 that is provided with as shown in Figure 6; Operating personnel can artificial move motion bar 6-4-2 when female silk 9 dwindles, the limit thereby feasible female silk 9 can not collapse in motion process.
This patent the results showed and adopts this optimum implementation to adopt common homemade motor wire winding speed per minute can bring up to 500 rpms, therefore adopts this embodiment cost performance for the highest.
The above; It only is the preferred embodiment of the utility model; Be not to be the utility model to be done the restriction of any other form, and, still belong to the utility model scope required for protection according to any modification or equivalent variations that the technical spirit of the utility model is done.
Claims (7)
1. a female silk divides fine warping all-in-one, and said all-in-one comprises head (1), roller lifting platform, cracked ends frame (3), frequency conversion case (4), warping creel (5), circuit control panel (7) and unwinding frame (8), it is characterized in that:
Said head (1) comprises coiled hair, coiled hair control motor, amplitude modulation frame (1-3), rolling stand (1-4) and polished rod support (1-5); Said amplitude modulation frame (1-3), rolling stand (1-4) and polished rod support (1-5) are arranged on head (1) support top; Said rolling stand (1-4) is arranged on amplitude modulation frame (1-3) front side; Said polished rod support (1-5) is arranged on amplitude modulation frame (1-3) rear side; Said rolling stand (1-4) downside is provided with coiled hair, and said coiled hair is controlled Electric Machine Control by coiled hair, and said coiled hair control motor has two to comprise coiled hair lifting motor (1-1) and coiled hair clamping motor (1-2); Torsion clutch (1-2-1) is arranged on the said coiled hair clamping motor (1-2), have tension force spacing in the said torsion clutch (1-2-1);
Said head (1) one side has the first roller lifting platform (2); The said first roller lifting platform (2) comprises side bracing frame (2-1) and seal wire support (2-2), and said side bracing frame (2-1) and seal wire support (2-2) are arranged on the first roller lifting platform (2);
The said first roller lifting platform (2) one sides have frequency conversion case (4), and said frequency conversion case (4) is provided with cracked ends frame (3);
Said frequency conversion case (4) one sides have warping creel (5), and said warping creel (5) leans on frequency conversion case (4) one sides to be provided with unwinding device (5-1), and said warping creel (5) bottom is provided with circuit control panel (7);
Said warping creel (5) one sides have the second roller lifting platform (6); The said second roller lifting platform (6) one sides have unwinding frame (8); Said unwinding frame (8) leans on warping creel (5) one sides to be provided with unwinding frame silk guide frame (8-1); Said have at least 2 row's bus structures (8-3) around frame silk guide frame (8-1) side, and every row's bus structure (8-3) has at least 3 bus structures (8-3), and a conducting wire pole holder (8-4) is installed on said each bus structure (8-3); Said each bus structure (8-3) arranged outside has a corresponding single control switch (8-2), is set with a bus (9) on said each bus structure (8-3);
Said conducting wire pole holder (8-4) is horizontally arranged with 2-4 fixed bar (8-4-1) and at least 2 motion bars (6-4-2).
2. a kind of female silk according to claim 1 divides fine warping all-in-one, and it is characterized in that: said roller lifting platform stage body is provided with guard.
3. a kind of female silk according to claim 1 divides fine warping all-in-one, and it is characterized in that: said single control switch (8-2) is arranged on corresponding bus structure (8-3) lower left.
4. divide fine warping all-in-one according to claim 1 or 2 or 3 described a kind of female silks, it is characterized in that: said have 4 row's bus structures (8-3) around frame silk guide frame (8-1) side.
5. a kind of female silk according to claim 4 divides fine warping all-in-one, and it is characterized in that: said every row's bus structure (8-3) has 7 bus structures (8-3).
6. divide fine warping all-in-one according to claim 1 or 2 or 3 described a kind of female silks, it is characterized in that: said conducting wire pole holder (8-4) is horizontally arranged with 2 fixed bars (8-4-1).
7. a kind of female silk according to claim 6 divides fine warping all-in-one, and it is characterized in that: said conducting wire pole holder (8-4) is horizontally arranged with 3 motion bars (6-4-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202275185U CN202558999U (en) | 2012-05-21 | 2012-05-21 | Mother silk separating warping integral machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202275185U CN202558999U (en) | 2012-05-21 | 2012-05-21 | Mother silk separating warping integral machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202558999U true CN202558999U (en) | 2012-11-28 |
Family
ID=47208674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012202275185U Withdrawn - After Issue CN202558999U (en) | 2012-05-21 | 2012-05-21 | Mother silk separating warping integral machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202558999U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102660821A (en) * | 2012-05-21 | 2012-09-12 | 吴江精美峰实业有限公司 | Mother yarn fiber splitting warping all-in-one machine |
| CN103086191A (en) * | 2013-03-05 | 2013-05-08 | 鲍金利 | Base yarn splitting integrated device |
-
2012
- 2012-05-21 CN CN2012202275185U patent/CN202558999U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102660821A (en) * | 2012-05-21 | 2012-09-12 | 吴江精美峰实业有限公司 | Mother yarn fiber splitting warping all-in-one machine |
| CN102660821B (en) * | 2012-05-21 | 2014-04-16 | 吴江精美峰实业有限公司 | Mother yarn fiber splitting and warping all-in-one machine |
| CN103086191A (en) * | 2013-03-05 | 2013-05-08 | 鲍金利 | Base yarn splitting integrated device |
| CN103086191B (en) * | 2013-03-05 | 2015-04-22 | 鲍金利 | Base yarn splitting integrated device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121128 Effective date of abandoning: 20140416 |
|
| RGAV | Abandon patent right to avoid regrant |