CN202552028U

CN202552028U - Rolling, scattering and shaping machine for tea leaves

Info

Publication number: CN202552028U
Application number: CN2012201447593U
Authority: CN
Inventors: 吴耿茂
Original assignee: Individual
Current assignee: Individual
Priority date: 2012-04-09
Filing date: 2012-04-09
Publication date: 2012-11-28
Anticipated expiration: 2022-04-09

Abstract

The utility model discloses a rolling, scattering and shaping machine for tea leaves. The rolling, scattering and shaping machine for tea leaves comprises a tea leaf roll-shaping device composed of a frame, a rolling chamber, a cover board on the rolling chamber, and a control system. The rolling chamber is connected with the frame through an elastic mechanism. The rolling, scattering and shaping machine for tea leaves further comprises a tea leaf scattering device. The tea leaf scattering device comprises a feeding scattering mechanism and a lifting mechanism. The feeding scattering mechanism is capable of feeding and scattering tea leaves. The lifting mechanism controls the feeding scattering mechanism to ascend and descend. The feeding scattering mechanism is hinged to the tea leaf roll-shaping device and is provided with a discharge outlet corresponding to the rolling chamber. The tea leaves can be rolled and shaped and evenly scattered and cooled in the tea leaf roll-shaping device, the whole process is completed mechanically and automatically, automation level is high, no manual operation is needed, tea leaf processing time is reduced greatly, the amount of workers is also reduced, and production efficiency is improved greatly.

Description

Tealeaves is rubbed to contract and is broken up the shaping all-in-one

Technical field

The utility model belongs to the tea machinery technical field, is specifically related to a kind of tealeaves and rubs to contract and break up the shaping all-in-one.

Background technology

At present; Along with the progress of society and the development of tea culture; Demand to tealeaves on the market is also increasing; Obviously traditional hand processing has been unable to catch up with the step in market, and in order to improve the production efficiency of tealeaves, people have developed some plant equipment and accomplished some perhaps whole production that Tea Production is processed.Be followed successively by harvesting → solarization green grass or young crops → air blue → shake green grass or young crops → complete → knead → speed bag → rolling → bale breaking → oven dry → one-tenth like oolong tea manufacturing process and sample tea, the tealeaves after completing is not moulding also, and traditional technology is that it is wrapped in the tea cloth; Utilize fast chartered plane the tealeaves hard-pressed bale glomeration that completes,, but still need a large amount of manpowers to be used though fast chartered plane is semi-automatic; The tea bag that packing is good is placed on to knead in the kneading machine and makes tea-leaf forming, and the tea ball rolls in kneading machine under the state of hard-pressed bale, and the leaf of the inside is squeezed and can slowly forms graininess; So just, will be through the repeatable operation of speed bag → rolling → bale breaking of tens times, very labor intensive, material resources, so people have developed tealeaves kneadding make-up machine; Utilize machinery to accomplish the tealeaves shaping process automatically; But need be in the kneadding shaping in the manufacturing process of oolong tea, tealeaves is spread out frequently broken up with heat radiation, and the tealeaves tea body after the processing forms more tight knot hemispherical or spherical tea like this; Use existing forming machine to need every now and then tealeaves in it to be poured out to break up; So back and forth operation is tens times, and very labor intensive, material resources and time, efficient is not high.

Summary of the invention

The utility model technical problem to be solved is the deficiency to above-mentioned prior art; Provide a kind of tealeaves to rub to contract and break up the shaping all-in-one; It increases the function of beater on existing tealeaves kneadding make-up machine; Make the tealeaves kneadding, break up full-automatic disposable completion, need not manual operation, increase work efficiency greatly.

The technical scheme that the utility model adopted is: a kind of tealeaves is rubbed to contract and is broken up the shaping all-in-one; Comprise by frame, rub the chamber of contracting, rub tealeaves that cover plate and control system on the chamber of contracting constitute and rub and shorten the type device into; The said chamber of contracting of rubbing is connected with said frame through elastic mechanism; Comprise that also tealeaves breaks up device; This tealeaves is broken up device and is comprised and can tealeaves be packed into and the charging of breaing up mechanism and broken up the elevating mechanism that mechanism goes up and down with this charging of control, and said charging is broken up mechanism and is hinged on tealeaves and rubs and shorten on the type device, and said charging is broken up mechanism and is provided with and the said corresponding discharging opening in the chamber of contracting of rubbing.

As preferably, said charging is broken up mechanism and is rubbed the type device of shortening into through the connecting rod of its both sides with tealeaves and link to each other, and the two ends of said connecting rod are rubbed with tealeaves respectively and shortened type device and charging into to break up mechanism hinged.

As preferably; Said charging is broken up mechanism and is broken up cylinder by fixed mechanism and the charging that can in this fixed mechanism, rotate and constitute; Said charging is broken up cylinder and is rubbed an end that shortens the type device near said tealeaves and be provided with discharging opening, drives this charging and breaks up the driving mechanism that cylinder rotates and be positioned on the fixed mechanism.

As preferably, said driving mechanism is the motor worm speed reducer, and it is broken up cylinder through the gear driven charging synchronous with it and rotates, and breaks up the engaging tooth that is provided with on the cylinder with the said gear engagement in charging.

As preferably, said driving mechanism is the motor worm speed reducer, and it drives charging through driving belt and breaks up cylinder and rotate, and breaks up the drive that is provided with on the cylinder with the driving belt coupling in charging.

As preferably, the gauge tap of said driving mechanism is positioned in the control system.

As preferably, said fixed mechanism is provided with and prevents that charging from breaing up the positioner of cylinder dislocation.

As preferably, said charging is broken up cylinder and is provided with around its outer wall locating ring in one week, and said fixed mechanism is provided with the positioning rail that supplies above-mentioned locating ring location to rotate.

As preferably, said positioning rail is made up of some keepers with groove, and said groove supplies said locating ring location to rotate.

As preferably, said charging break up mechanism by feeding cylinder and this feeding cylinder inner, the rotatable impeller of breaing up constitutes, said feeding cylinder is rubbed an end that shortens the type device near said tealeaves and is provided with discharging opening.

The beneficial effect of the utility model is: the utility model can be rubbed to shorten in the type device tealeaves is carried out the kneadding shaping at tealeaves, can be automatically after the shaping pours tealeaves into and breaks up device and evenly break up heat radiation rub tealeaves in the chamber of contracting in, and the tealeaves tea body after processing like this is with more tight knot and formation hemispherical or spherical tea; Break up and finish and pour tealeaves automatically into and rub and shorten kneadding moulding in the type device into; So several times can be accomplished required kneadding and break up technology repeatedly, and a whole set of technology is accomplished by mechanical automation, and automaticity is higher; Need not manually-operated; Reduce the time of tea-processing greatly, also reduced processing workman's quantity, improved production efficiency greatly; The utility model frame for movement is simple, and is reasonable in design, is integrated into an equipment by two original equipment, effectively reduces the manufacturing cost of equipment, and the utility model is safe in utilization in addition, has higher use value.

Description of drawings

Fig. 1 is the utility model structural representation;

Fig. 2 is an A place enlarged diagram among Fig. 1;

Fig. 3 is the utility model side view;

Fig. 4 breaks up the cylinder sectional drawing for charging.

Among the figure: 1, frame; 2, rub the chamber of contracting; 3, control system; 4, cover plate; 5, elevating mechanism; 6, discharging opening; 7, connecting rod; 8, fixed mechanism; 9, cylinder is broken up in charging; 10, motor worm speed reducer; 11, engaging tooth; 12, locating ring; 13, keeper; 14, gear; 15, elastic mechanism; 16, leaf blade; 17, break up tooth.

The specific embodiment

To combine accompanying drawing and specific embodiment that the utility model is done further explain below.

Embodiment one: as shown in figures 1 and 3, a kind of tealeaves is rubbed to contract and is broken up the shaping all-in-one, comprises by frame 1, rubs the chamber 2 of contracting, rubs tealeaves that cover plate 4 and control system 3 on the chamber 2 of contracting constitute and rub and shorten the type device into; It is existing equipment that said tealeaves is rubbed the type device of shortening into, is used for tealeaves in it is carried out the kneadding shaping, in rubbing the chamber 2 of contracting, diffusion silicon pressure sensor is set; Be used to detect its internal pressure and testing result is returned to control system 3, controlled automatically by control system 3 and rub chamber 2 internal pressures that contract, the said chamber 2 of contracting of rubbing is connected with said frame 1 through elastic mechanism 15; Said elastic mechanism 15 can adopt the multiple kinds of drive such as oil pressure, hydraulic pressure or air pressure; Therefore rubbing the chamber 2 of contracting can overturn under the control of above-mentioned elastic mechanism 15 and outstanding frame 1 part, and the utility model comprises that also tealeaves breaks up device, and this tealeaves is broken up device and comprised and can tealeaves be packed into and the charging of breaing up mechanism and controlled this charging and break up the elevating mechanism 5 of mechanism's up-down; This elevating mechanism 5 can be a hydraulic jack; Also can be cylinder, said charging be broken up mechanism and is hinged on tealeaves and rubs and shorten on the type device, and charging is broken up mechanism and rubbed the type device of shortening into through the connecting rod 7 of its both sides with tealeaves and link to each other; The two ends of said connecting rod 7 are rubbed with tealeaves respectively and are shortened type device and charging into to break up mechanism hinged; Said elevating mechanism 5 then is hinged on the above-mentioned connecting rod 7, and is as shown in Figure 1, and said charging is broken up mechanism and is tending towards gravitational equilibrium through this connecting rod 7 and this elevating mechanism 5; Said charging is broken up mechanism and is provided with and the said chamber 2 corresponding discharging openings 6 that contract of rubbing; Said charging is broken up mechanism for the single head list goes out formula, has only a discharging opening 6, does not establish charging aperture.As shown in Figure 4; For adding fast-assembling tea speed; Increase work efficiency, 6 places are equipped with four leaf blades 16 at said discharging opening, when elevating mechanism 5 moves upward; It drives charging and breaks up mechanism and rub the pin joint that shortens the type device into around connecting rod 7 and tealeaves and rotate up; Make above-mentioned discharging opening 6 relative with the said chamber door of rubbing the chamber 2 of contracting, charging breaks up that tealeaves can flow to said rubbing in the chamber 2 of contracting thereupon mechanism in, and the said interior tealeaves in the chamber 2 of contracting of rubbing also can be broken up among the mechanism pushing charging under the effect of elastic mechanism 15.

Like Fig. 1 and shown in Figure 4; Said charging is broken up mechanism and is broken up cylinder 9 by fixed mechanism 8 and the charging that can in this fixed mechanism 8, rotate and constitute; The rotating speed that cylinder 9 is broken up in charging is 28 rev/mins, and said charging is broken up cylinder 9 and rubbed an end that shortens the type device near said tealeaves and be provided with discharging opening 6, drives this charging and breaks up the driving mechanism that cylinder 9 rotates and be positioned on the fixed mechanism 8; Said charging is broken up and is provided with four rows in the cylinder 9 and breaks up tooth 17; The said tooth 17 of breaing up is all processed by round steel, and it is different in size, through rotation tealeaves is pushed open and is broken up.As shown in Figure 2; Said driving mechanism is a motor worm speed reducer 10; It drives charging through the gear synchronous with it 14 and breaks up cylinder 9 rotations, breaks up the engaging tooth 11 that is provided with on the cylinder 9 with said gear 14 engagements in charging, and said motor worm speed reducer 10 also can pass through the belt pulley transmission; Break up cylinder 9 in said charging and be provided with outstanding power transmission shaft with respect to the other end of discharging opening 6; Said motor worm speed reducer 10 is that power transmission shaft provides power through belt pulley, breaks up cylinder 9 rotations thereby drive charging, adopts the mode transmission of two kinds of power coexistences in the present embodiment.The gauge tap of said driving mechanism is positioned in the control system 3.When needs are broken up tealeaves; Control system 3 passes to motor worm speed reducer 10 with signal; Motor worm speed reducer 10 is again through band driven gear 14 rotations synchronously; And then the engaging tooth 11 (cylinder 9 is broken up in charging just) of drive and gear 14 engagements rotates, and breaks up operation thereby tealeaves in it spread out.

Because when breaing up operation; Charging is broken up cylinder 9 and is all carried out the constant speed rotation; And dress need break up cylinder 9 front and back with charging when serving the tea leaf and stir, and for avoiding its dislocation and positioning balance work when rotating, said fixed mechanism 8 is provided with and prevents that charging from breaing up the positioner of cylinder 9 dislocations; Promptly break up in said charging and be provided with on the cylinder 9 around its outer wall one locating ring 12 in week, said fixed mechanism 8 is provided with the positioning rail that supplies above-mentioned locating ring 12 location to rotate.For economizing in raw materials and easily manufactured consideration; Said positioning rail can be to be made up of some keepers 13 with groove; Said groove is V-shaped, is 60 degree angles, and supplies said locating ring 12 location to rotate; Said keeper 13 is fixed on the fixed mechanism 8, plays anti-dislocation and positioning balance effect with locating ring 12 actings in conjunction.

During use, open the said cover plate 4 of rubbing the chamber 2 of contracting earlier, tealeaves is poured into rubbed shaping in the chamber 2 of contracting, after shaping finishes; Control elevating mechanism 5 rises, and the discharging opening 6 that cylinder 9 is broken up in said charging is with to rub the chamber 2 of contracting relative, controls elastic mechanism 15 again and will rub the chamber 2 of contracting and eject, and will rub in the chamber 2 of contracting tealeaves and pour charging into and break up to spread out in the cylinder 9 and break up; Break up and finish, poured into by discharging opening 6 and rub in the chamber 2 of contracting, several times can be accomplished kneadding and break up operation so repeatedly; A whole set of technology is accomplished by mechanical automation, and automaticity is higher, need not manually-operated; Reduce the time of tea-processing greatly, also reduced processing workman's quantity, improved production efficiency greatly.

Embodiment two: in the present embodiment; Said charging break up mechanism by feeding cylinder and this feeding cylinder inner, the rotatable impeller of breaing up constitutes; Spread out and break up operation through breaing up rotatablely moving of the impeller tealeaves that feeding cylinder is inner, said feeding cylinder is rubbed an end that shortens the type device near said tealeaves and is provided with discharging opening 6.All the other structures of present embodiment are identical with embodiment one.

The above; Be merely the utility model preferred embodiment; So can not limit the scope that the utility model is implemented with this, the equivalence of promptly doing according to the utility model claim and description changes and modifies, and all should still belong in the scope that the utility model patent contains.

Claims

1. a tealeaves is rubbed to contract and is broken up the shaping all-in-one; Comprise by frame (1), rub the chamber of contracting (2), rub tealeaves that cover plate (4) and control system (3) on the chamber of contracting (2) constitute and rub and shorten the type device into; It is characterized in that: the said chamber of contracting (2) of rubbing is connected with said frame (1) through elastic mechanism (15); Comprise that also tealeaves breaks up device; This tealeaves is broken up device and is comprised and can tealeaves be packed into and the charging of breaing up mechanism and broken up the elevating mechanism (5) that mechanism goes up and down with this charging of control, and said charging is broken up mechanism and is hinged on tealeaves and rubs and shorten on the type device, and said charging is broken up mechanism and is provided with and the said corresponding discharging opening in the chamber of contracting (2) (6) of rubbing.

2. tealeaves according to claim 1 is rubbed to contract and is broken up the shaping all-in-one; It is characterized in that: said charging is broken up mechanism and is rubbed the type device of shortening into through the connecting rod (7) of its both sides with tealeaves and link to each other, and the two ends of said connecting rod (7) are rubbed with tealeaves respectively and shortened type device and charging into to break up mechanism hinged.

3. tealeaves according to claim 1 and 2 is rubbed to contract and is broken up the shaping all-in-one; It is characterized in that: said charging is broken up mechanism and is broken up cylinder (9) by fixed mechanism (8) and the charging that can in this fixed mechanism (8), rotate and constitute; Said charging is broken up cylinder (9) and is rubbed an end that shortens the type device near said tealeaves and be provided with discharging opening (6), drives this charging and breaks up the driving mechanism that cylinder (9) rotates and be positioned on the fixed mechanism (8).

4. tealeaves according to claim 3 is rubbed to contract and is broken up the shaping all-in-one; It is characterized in that: said driving mechanism is motor worm speed reducer (10); It drives charging through the gear synchronous with it (14) and breaks up cylinder (9) rotation, breaks up the engaging tooth (11) that is provided with on the cylinder (9) with said gear (14) engagement in charging.

5. tealeaves according to claim 3 is rubbed to contract and is broken up the shaping all-in-one; It is characterized in that: said driving mechanism is motor worm speed reducer (10); It drives charging through driving belt and breaks up cylinder (9) rotation, breaks up the drive that is provided with on the cylinder (9) with the driving belt coupling in charging.

6. tealeaves according to claim 3 is rubbed to contract and broken up the shaping all-in-one, it is characterized in that: the gauge tap of said driving mechanism is positioned in the control system (3).

7. tealeaves according to claim 3 is rubbed to contract and broken up the shaping all-in-one, it is characterized in that: said fixed mechanism (8) is provided with and prevents that charging from breaing up the positioner of cylinder (9) dislocation.

8. tealeaves according to claim 7 is rubbed to contract and is broken up the shaping all-in-one; It is characterized in that: said charging is broken up cylinder (9) and is provided with around its outer wall locating ring (12) in one week, and said fixed mechanism (8) is provided with the positioning rail that supplies above-mentioned locating ring (12) location to rotate.

9. tealeaves according to claim 8 is rubbed to contract and broken up the shaping all-in-one, it is characterized in that: said positioning rail is made up of some keepers (13) with groove, and said groove supplies said locating ring (12) location to rotate.

10. tealeaves according to claim 1 and 2 is rubbed to contract and is broken up the shaping all-in-one; It is characterized in that: said charging break up mechanism by feeding cylinder and this feeding cylinder inner, the rotatable impeller of breaing up constitutes, said feeding cylinder is rubbed an end that shortens the type device near said tealeaves and is provided with discharging opening (6).