CN202539774U - Multifunctional automatic welding center of pipe fitting - Google Patents
Multifunctional automatic welding center of pipe fitting Download PDFInfo
- Publication number
- CN202539774U CN202539774U CN2012200475539U CN201220047553U CN202539774U CN 202539774 U CN202539774 U CN 202539774U CN 2012200475539 U CN2012200475539 U CN 2012200475539U CN 201220047553 U CN201220047553 U CN 201220047553U CN 202539774 U CN202539774 U CN 202539774U
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- Prior art keywords
- welding
- manipulator
- gas metal
- pipe fitting
- arc
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- Expired - Lifetime
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- 238000003466 welding Methods 0.000 claims abstract description 107
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000006243 chemical reaction Methods 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract 1
- 239000011324 bead Substances 0.000 description 5
- 239000004744 fabric Substances 0.000 description 3
- 239000002537 cosmetic Substances 0.000 description 2
- 208000035126 Facies Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
The utility model discloses a multifunctional automatic welding center of a pipe fitting, which is integrated with three sets of welding devices. According to the utility model, a welding manipulator (provided with three sets of welding devices), a welding positioner and an electric control system are integrated to one welding device; a work piece is clamped at one time, and welding work of all processes (bottoming, filling and capping) of multiple circular seams are completed; a welding process is dynamically monitored, and a weld width is automatically adjusted according to a command; a beam of the welding manipulator is horizontally rotated by +/-180 degrees, and two welding methods (gas metal arc welding and union melt welding) are alternatively switched.
Description
Affiliated technical field
The utility model relates to a kind of fitting circular seam electromechanical integration equipment of welding automatically of realizing, the multi-functional automatic welding of especially integrated three cover welding equipment pipe fittings center.
Background technology
At present, general pipe fitting automatic welding device has monoblock type and split type two kinds of versions.
Monoblock type is claimed integral type again, and it rolls into one item functions such as being installed of workpiece, welding, though compact conformation; But but the length dimension scope of welding work pieces is little; Supporting welding method kind is few, and when diameter of work, length, wall thickness were big, operating efficiency is low maybe can't weld.
Split type automatic welding device is made up of manipulator and positioner.Positioner is installed and drives the workpiece rotation.Manipulator carries welding machine and welds, and the manipulator self structure of practical application at present is all fairly simple, common supporting a kind of welding method, the welding, the function singleness that are installed and once only accomplish one procedure, inefficiency.
Summary of the invention
There is a deficiency such as function singleness, inefficiency in order to overcome existing pipe fitting automatic welding device; The utility model provides the multi-functional automatic welding of a kind of pipe fitting center; Fully satisfy the variation of diameter of work, length, wall thickness, workpiece is installed and once accomplishes the welding job of many circumferential weld all process steps (bottoming, filling, capping).
The utility model solves the technical scheme that its technical problem adopted: manipulator (carrying three cover welding equipments), positioner, electric-control system are integrated into the multi-functional automatic welding of a split type pipe fitting of cover center.Positioner is installed and drives the workpiece rotation; Integrated multi pack two covers of manipulator crossbeam one end (bottoming, filling capping) gas protective welding gun; The manipulator crossbeam other end is installed the submerged-arc welding head; The manipulator crossbeam can vertical lift and level flexible to adapt to the variation of diameter of work; The manipulator crossbeam can ± 180 ° of rotations select different welding methods with the variation that adapts to workpiece, manipulator can move to adapt to the variation of Workpiece length, the integrated control of electric-control system by whole track longitudinally; The welding parameter dynamic surveillance is adjustable, and welding process is controlled.
The beneficial effect of the utility model is can adopt the welding method that adapts according to the variation of specification of workpieces parameter, thereby improve welding job efficient.
Description of drawings
The multi-functional automatic welding of Fig. 1 pipe fitting center front view.
Facies dextra cordis view in the multi-functional automatic welding of Fig. 2 pipe fitting.
1. gas metal-arc welding operation boards among the figure, 2. gas metal-arc welding bottoming welding gun, 3. gas metal-arc welding filling capping welding gun, 4. wig-wag, 5. gas metal-arc welding backing welding wire-feed motor; 6. gas metal-arc welding is filled cosmetic welding wire-feed motor, 7. crossbeam, 8. slide, 9. column; 10. Lincoln weld operation board, 11. Lincoln weld heads, 12. workpiece, 13. positioners; 14. carriage, 15. ± 180 ° horizontally rotate device, 16. ground cars, 17. electrical control cubicles; 18. track, 19. automatic submerged-arc welding machines, 20. gas metal-arc weldings bottoming welding machine, 21. gas metal-arc weldings are filled the capping welding machine.
The specific embodiment
The multi-functional automatic welding of pipe fitting center is made up of manipulator, positioner, electric-control system.
Manipulator is by: gas metal-arc welding bottoming welding gun (2); Gas metal-arc welding is filled capping welding gun (3); Wig-wag (4); Gas metal-arc welding backing welding wire-feed motor (5); Gas metal-arc welding is filled cosmetic welding wire-feed motor (6); Crossbeam (7); Slide (8); Column (9); Lincoln weld head (11); ± 180 ° horizontally rotate device (15); Ground car (16); Track (18); Automatic submerged-arc welding machine (19); Gas metal-arc welding bottoming welding machine (20); Gas metal-arc welding is filled a composition such as capping welding machine (21).
Positioner by: positioner (13), carriage items such as (14) are formed.
Electric-control system by: the integrated operation board of gas metal-arc welding (1), the integrated operation board of Lincoln weld (10), electrical control cubicles items such as (17) are formed.
Workpiece (12) is installed on positioner (13), the carriage (14); Speed of welding rotation by process stipulation; When workpiece (12) diameter dimension, wall thickness dimension hour; Button in the operation integrated operation board of gas metal-arc welding (1), with the welding bead position of gas metal-arc welding bottoming welding gun (2) alignment pieces (12) of crossbeam (7) end, welding feels secure.After the bottoming operation is accomplished, operate the button on the integrated operation board (1) again, the gas metal-arc welding of crossbeam (7) end is filled the backing run position of capping welding gun (3) alignment pieces (12), fill cover welding.Article one, after weld seam is accomplished welding, operate the button on the integrated operation board (1), manipulator integral body is moved along track (18), seek next bar weld seam, repeat the operation of front, until accomplishing all welding of weld seam of workpiece (12).
Workpiece (12) is installed on positioner (13), the carriage (14); Speed of welding rotation by process stipulation; When workpiece (12) diameter dimension, wall thickness dimension are big; Button in the operation integrated operation board of gas metal-arc welding (1), with the welding bead position of gas metal-arc welding bottoming welding gun (2) alignment pieces (12) of crossbeam (7) end, welding feels secure.After the bottoming operation is accomplished; Operate the button on the integrated operation board of gas metal-arc welding (1) again; Horizontally rotate device (15) through ± 180 ° crossbeam (7) is horizontally rotated 180 °; Button in the operation integrated operation board of Lincoln weld (10) with the backing run position of Lincoln weld welding gun (11) alignment pieces (12) of crossbeam (7) end, is filled cover welding.Article one, after weld seam is accomplished welding, operate the button on the integrated operation board (10), make manipulator integral body, seek next bar weld seam, repeat the operation of front, until accomplishing all welding of weld seam of workpiece (12) along track (18) walking.
When workpiece (12) by the rotation of the speed of welding of process stipulation, during the welding bead position of welding gun (2) or [(3), (11)] alignment pieces (12), press start button on integrated operation board (1) or (10) and just can a key start and begin welding.During the bottoming welding, the operator can obtain the backing run of good single face welding and double face shaping according to workpiece (12) groove developed width size with assurance through the swing fabric width of adjustment wig-wag (4).The middle filling when welding, the operator passes through the swing fabric width of adjustment wig-wag (4) to guarantee not undercut of welding bead.During cover welding, the operator can obtain surface of good moulding weld seam through the swing fabric width of adjusting wig-wag (4) with assurance according to the width dimensions of current welding bead.
Claims (3)
1. the multi-functional automatic welding of pipe fitting center is made up of manipulator, positioner, electric-control system; It is characterized in that: the integrated three cover welding equipments of manipulator; Gas metal-arc welder bottoming one cover; Gas metal-arc welder is filled capping one cover, and automatic submerged-arc welding machine is filled capping one cover.
2. multi-functional automatic welding according to claim 1 center is characterized in that: the integrated control of electric-control system, and the welding parameter dynamic surveillance is adjustable, and welding process is controlled.
3. multi-functional automatic welding according to claim 1 center is characterized in that: the manipulator crossbeam horizontally rotates ± 180 ° of two kinds of welding method gas metal-arc weldings and Lincoln weld alternately conversion use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200475539U CN202539774U (en) | 2012-02-15 | 2012-02-15 | Multifunctional automatic welding center of pipe fitting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200475539U CN202539774U (en) | 2012-02-15 | 2012-02-15 | Multifunctional automatic welding center of pipe fitting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202539774U true CN202539774U (en) | 2012-11-21 |
Family
ID=47160463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200475539U Expired - Lifetime CN202539774U (en) | 2012-02-15 | 2012-02-15 | Multifunctional automatic welding center of pipe fitting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202539774U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273179A (en) * | 2013-05-17 | 2013-09-04 | 奇昊汽车系统（苏州）有限公司 | Ccb supporting pipe automatic welding system |
| CN105880912A (en) * | 2016-06-04 | 2016-08-24 | 吴江市三达五金工具厂 | Large-diameter barrel welding auxiliary machine |
| CN106041384A (en) * | 2016-07-08 | 2016-10-26 | 彭东林 | Welding manipulator device |
| CN106181095A (en) * | 2016-08-30 | 2016-12-07 | 江苏汇能锅炉有限公司 | High stability automatization straight tube butt welding machine for boiler |
| CN107160008A (en) * | 2017-06-19 | 2017-09-15 | 江西洪都航空工业集团有限责任公司 | A kind of special welding machine for circular weld |
-
2012
- 2012-02-15 CN CN2012200475539U patent/CN202539774U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273179A (en) * | 2013-05-17 | 2013-09-04 | 奇昊汽车系统（苏州）有限公司 | Ccb supporting pipe automatic welding system |
| CN103273179B (en) * | 2013-05-17 | 2015-07-22 | 奇昊汽车系统（苏州）有限公司 | Ccb supporting pipe automatic welding system |
| CN105880912A (en) * | 2016-06-04 | 2016-08-24 | 吴江市三达五金工具厂 | Large-diameter barrel welding auxiliary machine |
| CN106041384A (en) * | 2016-07-08 | 2016-10-26 | 彭东林 | Welding manipulator device |
| CN106181095A (en) * | 2016-08-30 | 2016-12-07 | 江苏汇能锅炉有限公司 | High stability automatization straight tube butt welding machine for boiler |
| CN106181095B (en) * | 2016-08-30 | 2018-10-30 | 江苏汇能锅炉有限公司 | High stability for boiler automates straight tube butt welding machine |
| CN107160008A (en) * | 2017-06-19 | 2017-09-15 | 江西洪都航空工业集团有限责任公司 | A kind of special welding machine for circular weld |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121121 |
|
| CX01 | Expiry of patent term | ||
| DD01 | Delivery of document by public notice |
Addressee: Xue Feng Document name: Notice of expiration and termination of patent right |
|
| DD01 | Delivery of document by public notice |