The mosaic auto arrangement is gone into mold mechanism
Technical field
The utility model relates to a kind of auto arrangement mosaic and puts into the equipment of regulation template.
Background technology
Mosaic is one of the most ancient known decorative art, the pattern that it is to use small tiles to create.Be a kind of brick of special existing way, generally form a relative syphon by the brick of tens of fritters.It is widely used in indoor small size ground, metope and outdoor big slightly metope and ground with small and exquisite, colorful characteristics.Mosaic can be done some picture mosaics because volume is less, produces fade effect.If the toilet is big, good illumination effect, it is better than other ceramic tiles certainly to clean.Now, mosaic is just becoming the favorite of ornament materials with colourful form, enjoy big-and-middle-sized hotel, hotel, the favor of fashion, fashion family.But the preparation method of mosaic great majority are manual alignment and put into template at present, expended huge manpower, and efficient are low.
The main difficult point that mosaic is arranged has two, and one is the problem at interval of arranging after the mosaic material arrives template, and one is the positive and negative judgement and the correction problem of mosaic material.This case utility model people concentrates on studies, and is devoted to solve above-mentioned two problems, and this case produces therefrom.
The utility model content
The utility model technical problem to be solved is to provide a kind of can put into the mechanism in the mould with the mosaic material according to predetermined interval automatically.
The utility model another technical problem to be solved is to provide a kind of positive and negative that can judge the mosaic material automatically, thereby automation is arranged mosaic and put it into the mechanism of mould.
For solving the problems of the technologies described above, the technical solution of the utility model is:
A kind of mosaic auto arrangement is gone into mold mechanism, comprises organiser, mould and controller; This organiser comprises vertical arrangement apparatus and transverse row cloth apparatus; This vertical arrangement apparatus comprises screw mandrel, spiral travelling carriage and the lead screw motor on screw mandrel, this screw mandrel across said mould vertically, this travelling carriage can vertically move above mould along screw mandrel; This lead screw motor is electrically connected with said controller and is controlled by the controller and makes travelling carriage move distance to a declared goal, and each displacement is the benchmark unit length of at every turn successively decreasing by longest distance; This transverse row cloth apparatus comprises some vacuum cups; Each vacuum cup is installed in a sucker disk seat below; This sucker disk seat is slidingly installed on the slide rail, this slide rail be installed on the lift cylinder and across said mould laterally, lift cylinder then is installed on the said travelling carriage; Slide rail is provided with one can drive the cylinder that sucker disk seat moves along slide rail, and this cylinder is electrically connected with said controller and is controlled by the controller and moves; Described sucker disk seat one side is provided with the spacing groove, and opposite side is provided with the locating piece that cooperates with the spacing groove of another sucker disk seat; Be provided with the template that to place the mosaic material in the said mould.
The spacing groove of said sucker disk seat is provided with adjustable adjusting apart from the active block stop of groove flute length.
Described screw mandrel both sides respectively are provided with a guide rod, and said travelling carriage slides on two guide rods.
Described controller is the PLC Programmable Logic Controller.
Described organiser also comprises a conveyer belt, and this conveyer belt is positioned at a side of mould.
The end of said conveyer belt is provided with an end of stroke in order to the limiting material final position.
Said mechanism further comprises feed arrangement and material choosing apparatus; This feed arrangement comprises hopper and at least one vibratory sieve, the feeding inlet of this hopper and vibratory sieve, and the discharging opening of vibratory sieve is positioned at said conveyer belt porch one side; This material choosing apparatus also is positioned at the conveyer belt porch, at the rear of feed arrangement; It comprises the cylinder of selecting materials that is positioned at the conveyer belt top, can judges the light sensor of material positive and negative and is positioned at conveyer belt one side, can material be released conveyer belt, and this light sensor all is electrically connected with said controller with the cylinder of selecting materials.
Said vibratory sieve be around helical form.
Said mechanism further comprises switching mechanism, second organiser and second mould that cooperates with this second organiser; This switching mechanism comprises turner and can drive the oscillating cylinder that turner turns over turnback, and this turner and the said cylinder of selecting materials lay respectively at the relative position of both sides, said conveyer belt porch, and it comprises collection groove and miniature conveyer belt; This miniature conveyer belt is positioned at the top of collection groove, and the distance between the bottom land of itself and collection groove is greater than the thickness of mosaic material, and this oscillating cylinder is electrically connected with described controller; This second organiser comprises second conveyer belt, the second vertical arrangement apparatus and the second transverse row cloth apparatus; The miniature conveyer belt of the inlet of this second conveyer belt and turner is relative, and the structure with said vertical arrangement apparatus and transverse row cloth apparatus is identical respectively for the structure of this second vertical arrangement apparatus and the second transverse row cloth apparatus.
Described turner is provided with two groups of collection grooves and miniature conveyer belt, and two groups of collection grooves and miniature conveyer belt are symmetrical in the setting of upset face.
After adopting such scheme; Because the utility model has designed an organiser, this organiser drives sucker disk seat by cylinder again and moves through some vacuum cup absorption mosaic materials; And by the lateral separation of the spacing groove on adjacent two sucker disk seats and locating piece control adjacent materials; Thereby arrange in the lateral separation of realizing the mosaic material, and can regulate the flute length of spacing groove through active block stop, to regulate the horizontal spacing of adjacent mosaic material according to the template of different model; Again through screw mandrel control travelling carriage; Make travelling carriage move distance to a declared goal at every turn, and reduce a unit length gradually, thereby the longitudinal separation that realizes the mosaic material is arranged by the each vertical stroke of controller control travelling carriage; And can be through rewritable PLC program; The control longitudinal pitch to adapt to the auto arrangement of different model template, increases its scope of application.The utility model can automatically be put into the mosaic material in the mould according to predetermined interval through this organiser.
The utility model is also through a material choosing apparatus, and the positive and negative by light sensor judgement mosaic material passes through reverse side material up, and heads material is then released it by the cylinder of selecting materials from conveyer belt, judges material positive and negative problem thereby solve.
In addition, the utility model has further designed a switching mechanism, and this switching mechanism can overturn be judged as heads mosaic material by material choosing apparatus; Heads material is transferred on the contrary up; Thereby solved the error correction problem, cooperated another group organiser again, the material that sends from switching mechanism has been arranged; Can realize that like this mosaic material from being dosed into the whole-course automation of putting into template, increases work efficiency greatly.
Description of drawings
Fig. 1 is the general structure sketch map of the utility model;
Fig. 2 is the structural representation of the said organiser of the utility model;
Fig. 3 is the sketch map of the said transverse row cloth apparatus of the utility model;
Fig. 4 is the sketch map of unit sucker structure among Fig. 3;
Fig. 5 is the said switching mechanism constitutional diagram of the utility model;
Fig. 6 is the structural representation of the said turner of the utility model;
Fig. 7 is the workflow diagram of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is done further to detail.
What the utility model disclosed is that a kind of mosaic auto arrangement is gone into mold mechanism, to shown in Figure 6, is the preferred embodiment of the utility model like Fig. 1.This mechanism mainly comprises organiser 1, mould 2 and controller 3, also can further comprise feed arrangement 4, material choosing apparatus 5, switching mechanism 6 and second organiser, 1 ', second mould, 2 ', and each device can be installed on the support 7.Wherein:
Described organiser 1 comprises conveyer belt 11, vertical arrangement apparatus 12 and transverse row cloth apparatus 13.Described conveyer belt 11 is positioned at a side of mould 2, in order to transmitting mosaic material 9 (hereinafter to be referred as materials), at the end of conveyer belt 11 end of stroke 111 can be set, in order to the final position of limiting material.Described vertical arrangement apparatus 12 comprises screw mandrel 121, travelling carriage 122 and lead screw motor 123; This screw mandrel 121 across said mould 2 vertically; These travelling carriage 122 spirals on screw mandrel 121, thereby can above mould 2, vertically move along screw mandrel 121; Described lead screw motor 123 is electrically connected with said controller 3 and is controlled by the controller and drives 121 rotations of said screw mandrel, and then control travelling carriage 122 moves to assigned address.In addition, said screw mandrel 121 both sides can respectively be provided with a guide rod 124, and said travelling carriage 122 slides on two guide rods 124, to play the effect of guiding.Described transverse row cloth apparatus 13 comprises some vacuum cups 131; Each vacuum cup 131 is installed in sucker disk seat 132 belows; This sucker disk seat 132 is slidingly installed on the slide rail 133; This slide rail 133 be installed on the lift cylinder 135 and across said mould 2 laterally; 135 of lift cylinders are installed on the said travelling carriage 122, and slide rail 133 is provided with one can drive the cylinder 134 that sucker disk seat 132 moves along slide rail 133, and said cylinder 134 and lift cylinder 135 all are electrically connected with said controller 3 and are controlled by the controller and move; Described sucker disk seat 132 1 sides are provided with spacing groove 1321; Opposite side is provided with the locating piece 1322 that cooperates with the spacing groove of another sucker disk seat; The spacing of adjacent two sucker disk seats 132 is by the flute length decision of spacing groove 1321; In order to adapt to the template of different model, can on said spacing groove 1321, be provided with one can be movable active block stop 1323 so that adjust the spacing of two vacuum cups 131.Need to prove, laterally perhaps vertically be meant one of them length of side direction of mosaic described in this paper.
Be provided with template 21 in the described mould 2, polylith mosaic material 9 can be made into a relative syphon after being placed in the template 21.
Described controller 3 can be the PLC Programmable Logic Controller, by PLC programme-control lead screw motor of finishing 123 and cylinder 134 actions, and then controls travelling carriage 122 and moves distance to a declared goal, perhaps controls vacuum cup 131 and outwards moves.
The workflow of above-mentioned organiser 1 is following: material 9 reverse side is placed on the conveyer belt 11 up, and behind the arrival workspace, end of stroke 111 limiting materials 9 final positions; Behind the full quantitative material of collection; Controller 3 control lift cylinders 135 stretch out, and drive slide rail 133 and descend, lift cylinder 135 withdrawals after the vacuum cup 131 on the organiser picks up material 9; Slide rail 133 rises; This moment, sucker disk seat 132 was a dense arrangement, and cylinder 134 drives outermost vacuum cup 131 and outwards moves, and this vacuum cup 131 drives next vacuum cup again and outwards moves ... By that analogy; Spacing groove flute length decision material horizontal spacing, the big I of spacing is adjusted by active block stop 1323; Behind the lateral attitude of each material 9 of having good positioning, controller 3 is controlled lead screw motor 123 actions again, moves distance to a declared goal by screw mandrel 121 control travelling carriages 122; Each displacement is the benchmark unit length of at every turn successively decreasing by longest distance; This unit length is the fore-and-aft distance of each material 9, after arriving assigned address, descends, and puts down the assigned address that material 9 gets into mould template 21; Sucker disk seat 132 rises afterwards, returns starting point and periodic duty.
It is pointed out that described conveyer belt 11 and inessential settings, when conveyer belt not being set, mode that can be through manual work is with in the intensive up workspace that is placed on mould 2 one sides of material 9 reverse side (being positioned at the original position below of said travelling carriage 122).
Described organiser 1 has solved the problem at interval of arranging after the mosaic material 9 arrival templates, but the input of material also needs artificial the completion.Also realize automation in order to make to feed intake, this mechanism can increase a feed arrangement 4, in order to said material 9 is rendered on the said conveyer belt 11 automatically.Said feed arrangement 4 comprises hopper 41 and at least one vibratory sieve 42, and this hopper 41 communicates with the charging aperture 421 of vibratory sieve 42, and the discharging opening 422 of vibratory sieve 42 is positioned at said conveyer belt 11 porch one side, this vibratory sieve 42 can for around helical form.Mosaic material 9 gets into vibratory sieve 42 by hopper 41, and vibratory sieve 42 makes material 9 along sliding around downward inclined-plane through vibrations, forces material 9 to get on the conveyer belt 11 of vibratory sieve 42 belows with front or reverse side mode up.
Enter into facing up that material 9 on the conveyer belt 11 has by feed arrangement 4; The reverse side that has up; Because of working condition require the material arrangement on the mould after reverse side up; Must judge that can only make reverse side material up get into the workspace, heads material then need be screened out this moment to the positive and negative of material.For this reason; This mechanism is provided with a material choosing apparatus 5 in the porch of conveyer belt 11; This material choosing apparatus 5 comprises the light sensor 51 that is positioned at conveyer belt 11 tops and is positioned at the cylinder 52 of selecting materials of conveyer belt 11 1 sides that this light sensor 51 all is electrically connected with said controller 3 with the cylinder 52 of selecting materials.Through this light sensor 51; Differentiate the positive and negative (define the material smooth surface here for positive, matsurface is a reverse side) of material 9 according to the stock chart surface roughness, if during reverse side; Then continue to be retained on the conveyer belt 11, and enter into the workspace of organiser 1 with conveyer belt 11; If positive, then light sensor 51 sends signal and gives controller 3, and controller 3 is controlled cylinder 52 actions of selecting materials, and should release from conveyer belt 11 by heads material 9.The material 9 that is pushed out can turn back to feed arrangement 4 with the mode of manual work, perhaps enter into following custom-designed switching mechanism 6.
Said switching mechanism 6 comprises turner 61 and can drive the oscillating cylinder (not shown) that turner 61 turns over turnback; This turner 61 and the cylinder 52 of selecting materials lay respectively at the relative position of both sides, said conveyer belt 11 porch; It comprises collection groove 611 and miniature conveyer belt 612; This miniature conveyer belt 612 is positioned at the top of collection groove 611, and the distance between the bottom land of itself and collection groove 611 is greater than the thickness of material 9, and this oscillating cylinder is electrically connected with described controller 3.In order to increase operating efficiency; One group of collection groove and miniature conveyer belt can be set on turner 61 again; I.e. second collection groove, 611 ' and second miniature conveyer belt 612 ', two groups of collection groove 611,611 ' and miniature conveyer belt 612,612 ' be symmetrical in upset face setting.Second mould, 2 ' that one second organiser, 1 ' are set in the discharging opening position of this turner 61 again and cooperate with this second organiser 1 '.This second organiser 1 ' comprises second conveyer belt, 11 ', second vertical arrangement apparatus 12 ' and the second transverse row cloth apparatus, 13 ', and its concrete structure is identical with above-mentioned organiser 1, no longer details.And second conveyer belt, 11 ' of this second organiser 1 ' inlet is relative with the miniature conveyer belt that turner 61 is positioned at the below.The operating procedure of said switching mechanism 6 is: when said light sensor 51 is judged materials 9 when facing up, sensor sends select materials cylinder 52 promotion raw materials and getting in one of them collection groove 611 of turner 61 of signal order; Simultaneously, the select materials action frequency of cylinder 52 of 3 pairs of controllers adds up, when selecting materials cylinder 52 action pre-determined numbers (for example 5 times; The number of pre-determined number is decided according to the length of collection groove 611); Expression material collection is full, and controller 3 oscillating cylinders overturn rapidly, and material 9 is fallen (because the restriction of collection groove and conveyer belt on the miniature on the same group conveyer belt 612; Material can not drop out), see off by this miniature conveyer belt 612; During these miniature conveyer belt 612 feedings, second collection groove, 611 ' of another group are then in running order, collect the face material of this moment; After collection is full; Controller 3 sends signal, and oscillating cylinder overturns rapidly, and second miniature conveyer belt 612 ' that make material 9 fall this another group go up that (it is fast that reversal rate is wanted; To guarantee in switching process, the situation that face material can be sent nowhere can not appear).The material of being seen off by miniature conveyer belt 612,612 ' of this turner 61 9 is sent on second conveyer belt, 11 ' of second organiser, 1 '; Get into the secondary service area, through second vertical arrangement apparatus 12 ' and the second transverse row cloth apparatus, 13 ' material 9 was arranged on second template, 2 ' of appointment more afterwards.Described switching mechanism 6 can solve the correction problem of heads material, thereby can realize that the mosaic material is back to the whole-course automation of putting into template from feeding intake.
As shown in Figure 7; The overall work flow process of the utility model is: mosaic material 9 gets into vibratory sieve 42 by hopper 41; Vibratory sieve 42 makes material 9 along sliding around downward inclined-plane through vibrations, force material 6 with front or reverse side mode up enter into the vibratory sieve below conveyer belt 11; Conveyer belt 11 is delivered to light sensor 51 places with material 9, and light sensor 51 can directly be judged the material positive and negative; If it is 1. positive; The cylinder 52 of then selecting materials pushes material 9 in the turner 61 rapidly; Drive 180 ° of upsets by oscillating cylinder, (turner is divided into two-layer up and down, alternation) behind the material of the full some of turner 61 collection; Upset back material is delivered to the secondary service area of second organiser, 1 ' by second conveyer belt, 11 ', is placed into the assigned address (course of work sees for details above-mentioned) of second mould, 2 ' after by this second organiser 1 ' material being arranged; If 2. reverse side, then material 9 gets into the workspace of organisers 1, and working condition is identical with the secondary service area afterwards.