CN202520242U - Paint-dipping drying package production line of sucker rod - Google Patents
Paint-dipping drying package production line of sucker rod Download PDFInfo
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- CN202520242U CN202520242U CN2012200910573U CN201220091057U CN202520242U CN 202520242 U CN202520242 U CN 202520242U CN 2012200910573 U CN2012200910573 U CN 2012200910573U CN 201220091057 U CN201220091057 U CN 201220091057U CN 202520242 U CN202520242 U CN 202520242U
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Abstract
A paint-dipping drying package production line of a sucker rod mainly comprises a feeding device (1), a paint-dipping device (2), a chain transmission device (3), a drying chamber (4), a blanking frame (9) and a packaging device (10). The production line is reasonable in arrangement, and can achieve paint-dipping, continuous drying and bundle packaging of batch sucker rods sequentially one by one, so a full-automatic flow production line is formed and the full-automatic flow production line enables the sucker rod to be ideal in paint-dipping effect, short in period of lacquer formation, quick in drying speed and capable of being packaged in bundle after drying. Therefore, the production line has the advantages of being environmental-friendly, high in production efficiency, high in automatic degree and the like. The production environment of workers can be completely improved, environment pollution is prevented, labor intensity of the workers is reduced, production efficiency is improved, and the working environment of the workers is significantly improved.
Description
Technical field
The utility model belongs to the oil field equipment technical field, especially a kind of sucker rod paint-dipping drying packaging production line.
Background technology
Domestic each oil field mainly is to take manual type to handle to the reparation dipping lacquer work of sucker rod; Through manual work and use hairbrush that sucker rod is smeared anti-corrosion asphalt paint; Problems such as artificial mopping exists production efficiency low, and the cycle of sucker rod surface formation paint film is long, and the working environment of workers is abominable; Smearing the sucker rod of anti-corrosion asphalt paint must deposit by artificial base layer, and working strength of workers is very big.
Each sucker rod factory mainly is to take whole bag dipping lacquer mode to handle to the dipping lacquer work of sucker rod; Finished product sucker rod band packaging frame is directly dropped in the anti-corrosion asphalt paint bath; Propose then to drain surplus lacquer, under nature, make the process that forms one deck paint film in the sucker rod surface.The position that whole bag dipping lacquer exists sucker rod to contact with packaging frame can't be dipped into asphalt varnish; Because form the cycle of paint film on nature lower sucker rod surface long; Particularly in the winter time under the no drying condition cycle of dipping lacquer longer, the dipping lacquer efficient of sucker rod is lower.
Summary of the invention
For addressing the above problem; The utility model has designed a kind of sucker rod paint-dipping drying packaging production line; This production line is made up of feeding device, dipping lacquer device, chain and sprocket driving device, baking room, blanking rack and packing apparatus; This production line can realize that the batch sucker rod carries out dipping lacquer, continuous drying by root according to the order of sequence and and become bale packaging and forms full-automatic flow production line; Full-automatic flow production line makes the dipping lacquer of sucker rod satisfactory for result, the anticorrosion paint film formation cycle is short, drying rate is fast, can become bale packaging after the oven dry, and this production line has characteristics such as economic environmental protection, production efficiency height, automaticity height.
For realizing the foregoing invention purpose, the utility model adopts following technical scheme:
A kind of sucker rod paint-dipping drying packaging production line, this production line comprises feeding device, dipping lacquer device, chain and sprocket driving device, baking room, blanking rack, packing apparatus, wherein:
Feeding device comprises material stock frame, feed wheel, transmission frame, blanking wheel; On the afterbody supporting seat of transmission frame one side, be connected with the feed wheel of several synchronous deflections through a main shaft I; Said main shaft I is driven by motor I and makes several feed wheels produce deflection through main shaft I; The home position of several feed wheels is in the below of material stock frame discharge end; The inflection point of several feed wheels is on the transmission center line of transmission frame, and the length direction of material stock frame and transmission frame transmission center line are parallel to each other, and disposes several active transportation that can control rotating speed wheels on the transmission center line of transmission frame; On the head support seat of transmission frame one side, be connected with the blanking wheel of several synchronous deflections through a main shaft II; Said main shaft II is driven by motor II and makes several blanking wheels produce deflection through main shaft II, and the home position of several blanking wheels is in the below of transmission frame transmission center line, and the inflection point of several blanking wheels is in the top of supporting plate one side in the dipping lacquer device; On the transmission center line of the said head of transmission frame, dispose baffle plate, said baffle plate is connected with travel switch.
The dipping lacquer device comprises supporting plate, thumb wheel, heater, dip tank, bypass channel, screen pack, bottom pan, bitumenpump, and the top of rectangle dip tank also is fixed with several thumb wheels along its length direction through main shaft III, is fixed with several supporting plates in the dip tank; Has the moving tooth that equates at interval on the excircle of thumb wheel; The corresponding supporting plate in the below of each thumb wheel excircle, the interior arc groove radius of curvature of supporting plate and the radius of thumb wheel is complementary and the said moving tooth of the relative thumb wheel of interior arc groove of supporting plate, said main shaft III is driven by motor II I; The bottom configuration heater of dip tank; One side of dip tank disposes bypass channel and bottom pan, bottom pan upper fixed bitumenpump, and bitumenpump is connected in respectively in dip tank and the bottom pan through pipeline; The configurating filtered net on bottom pan top, the screen pack correspondence is located under the bypass channel.
Chain and sprocket driving device comprises blowpipe, chain hook, sprocket wheel, chain track, roller chain, lubricating arrangement, traversing carriage, chain swelling device; Chain and sprocket driving device is provided with array altogether; The array chain and sprocket driving device is arranged side by side and its spacing equates along the dip tank length direction; Every group of chain and sprocket driving device disposes four sprocket wheels, and wherein two sprocket wheels in the left side are positioned on the material loading support, two sprocket wheels in the right are positioned on the traversing carriage, traversing carriage connects with the chain swelling device, is isosceles trapezoid behind four sprocket wheel location and distributes; Four sprocket wheels drag a duplex chain jointly; Dispose the chain track between the sprocket wheel that sprocket wheel that said material loading support upper end is fixing and traversing carriage upper end are fixed, the chain track is used to lift roller chain, is connected with chain hook by a determining deviation on the roller chain; Two upper and lower sprocket wheels on the said material loading support left side are as feed end; On said material loading support, dispose blowpipe, blowpipe connects with wind regime, and two upper and lower sprocket wheels on traversing carriage the right are as discharge end; Dispose lubricating arrangement on the traversing carriage; Any sprocket wheel in every group of chain and sprocket driving device all can be made as drive sprocket, and then the said drive sprocket in the array chain and sprocket driving device drives to guarantee that the array roller chain realizes rotating synchronously by a main shaft IV and motor I V, and the roller chain upper end at the inboard and said isosceles trapezoid ladder end of chain track lower end, said material loading support and traversing carriage is fixed with a rectangular heat air channel.
Comprise electric heater unit, heated air circulation device, emission-control equipment, forced cooling device in the baking room; The frame type baking room that is welded by shaped steel covers on the array chain and sprocket driving device; The right ends of baking room is corresponding said feed end and said discharge end respectively; Zones of different in the upper end configuration emission-control equipment baking room of baking room disposes the array electric heater unit; The array electric heater unit adopts subregion control, and the electric heating tube in every group of electric heater unit is controlled the unlatching of this electric heating tube according to the temperature pick up of zones of different setting in the baking room or closed, and baking room disposes heated air circulation device respectively along the both sides of its length direction; Heated air circulation device adopts many Hot-air fans to be distributed on the said both sides of baking room, and the baking room right-hand member disposes forced cooling device near said discharge end; With said discharge end place configuration blanking rack, the importing plate of blanking rack stretches into several roller chains inboards of said discharge end.
Packing apparatus comprises laying rack, electromagnet, packing chassis, trolley, gear, tooth bar, electric hoist, pulley, limited block, semi girder, electromagnet module, module, packing position-limited rack, guiding device; Laying rack be arranged on blanking rack one side and be in blanking rack and the centre of packing position-limited rack; Dispose several isolation modules that together lift by crane with sucker rod on the laying rack, several on each module are isolated the sucker rod of the corresponding radical of semi arch ability laid parallel, the lower end configuration guiding device of packing position-limited rack; Configuration packing chassis on the guiding device; The packing chassis can be done along guiding device and move forward and backward, and is fixed with semi girder on the guiding device side, is fixed with track on the upper end slinging beam of semi girder; A side that is fixed with the said track length direction of limited block and edge at the two ends of said track respectively is fixed with tooth bar; Fixing gears engaged on tooth bar and the trolley, gear are installed on the reducing motor of trolley and make trolley along said track move left and right, dispose electric hoist on the trolley; Electric hoist is inlaid with electromagnet module under the driving of gas-distributing motor and through pulley, making institute join wire rope lifting electromagnet in the groove of electromagnet.
The said discharge end of above-mentioned material stock frame has the plane gradient; Other several adjustable baffle plate that disposes of the material stock frame of gradient on said plane; The corresponding feed wheel of each adjustable baffle plate, the curve radian on each adjustable baffle plate docks with the deflection arc groove of corresponding feed wheel each other.
Said several active transportation wheels that dispose on the above-mentioned transmission frame transmission center line all are the dovetail groove shape.
Above-mentioned packing position-limited rack is decided according to the width of module and the layer height that falls of sucker rod.
The shape of above-mentioned electromagnet module is corresponding with said several isolation semi arches of module, and said several isolate the radius of semi arches and the radius of sucker rod is complementary.
Because adopt aforesaid technical scheme, the utility model produces following good effect:
1. the production line of the utility model is provided with rationally; Can realize that in batches sucker rod carries out dipping lacquer, continuous drying by root according to the order of sequence and and become bale packaging and forms full-automatic flow production line, full-automatic flow production line makes the dipping lacquer of sucker rod satisfactory for result, the anticorrosion paint film formation cycle is short, drying rate is fast, can become bale packaging after the oven dry.
2. the production line of the utility model has characteristics such as economic environmental protection, production efficiency height, automaticity height.
3. the production line of the utility model can thoroughly improve workman's production environment, and this has more practical significance in the today of advocating harmonious society, has prevented environment pollution, has reduced labor strength, has improved production efficiency, and the working environment of workers is significantly improved.
4. the production line of the utility model both can be used for sucker rod manufacturer, can be used for the reparation utilization of oil field producer to sucker rod again.
Description of drawings
Fig. 1 is the structural representation of the utility model production line;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the local enlarged diagram in A-A place of Fig. 2;
Fig. 4 is the partial structurtes sketch map of the utility model dipping lacquer device;
Fig. 5 is the partial structurtes sketch map of the utility model chain and sprocket driving device;
Fig. 6 is the partial structurtes sketch map of the utility model packing apparatus;
Among the above-mentioned figure: the 1-feeding device; 2-dipping lacquer device; The 3-chain and sprocket driving device; The 4-baking room; The 5-electric heater unit; The 6-heated air circulation device; The 7-emission-control equipment; The 8-forced cooling device; The 9-blanking rack; The 10-packing apparatus; The 11-laying rack; The 12-electromagnet; The 13-chassis of packing; 14-material stock frame; The 15-transmission frame; The 16-blanking wheel; The 17-supporting plate; The 18-thumb wheel; The 19-heater; The 20-dip tank; The 21-bypass channel; The 22-screen pack; The 23-bottom pan; The 24-bitumenpump; The 25-blowpipe; The 26-chain hook; The 27-sprocket wheel; 28-chain track; The 29-roller chain; The 30-lubricating arrangement; The 31-traversing carriage; 32-chain swelling device; The 33-trolley; The 34-gear; The 35-tooth bar; The 36-electric hoist; The 37-pulley; The 38-limited block; The 39-semi girder; The 40-electromagnet module; The 41-module; 42-packs position-limited rack; 43 guiding devices; The 44-feed wheel; The 45-adjustable baffle plate.
The specific embodiment
The utility model is a kind of sucker rod paint-dipping drying packaging production line; This production line both can be used for that sucker rod manufacturer carries out the paint-dipping drying packing to the sucker rod of new making so that transportation, can be used for oil field producer again the reparation utilization of sucker rod and paint-dipping drying are once more packed.
The production line of the utility model mainly comprises feeding device 1, dipping lacquer device 2, chain and sprocket driving device 3, baking room 4, blanking rack 9, packing apparatus 10.
In conjunction with Fig. 1-3; The feeding device 1 of the utility model comprises material stock frame 14, feed wheel 44, transmission frame 15, blanking wheel 16; On the afterbody supporting seat of transmission frame 15 1 sides, be connected with the feed wheel 44 of several synchronous deflections through a main shaft I; Said main shaft I is driven by motor I and makes several feed wheels 44 produce deflection through main shaft I; The home position of several feed wheels 44 is in the below of material stock frame 14 discharge ends, and the inflection point of several feed wheels 44 is on the transmission center line of transmission frame 15, and the length direction of material stock frame 14 and transmission frame 15 transmission center lines are parallel to each other; Dispose several active transportation that can control rotating speed wheels on the transmission center line of transmission frame 15; On the head support seat of transmission frame one side, be connected with the blanking wheel 16 of several synchronous deflections through a main shaft II, said main shaft II is driven by motor II and makes several blanking wheels 16 produce deflections through main shaft II, and the home position of several blanking wheels 16 is in the below of transmission frame 15 transmission center lines; The inflection point of several blanking wheels 16 is in the top of supporting plate 17 1 sides in the dipping lacquer device 2; On the transmission center line of transmission frame 15 said heads, dispose baffle plate, said baffle plate is connected with travel switch, and the trip switch can be controlled the rotation of said active transportation wheel and stop.
In conjunction with Fig. 3; Above-mentioned material stock frame 14 said discharge ends have the plane gradient; Material stock frame 14 other several adjustable baffle plate 45 that dispose of gradient on said plane; Each adjustable baffle plate 45 corresponding feed wheel 44; Curve radian on each adjustable baffle plate 45 docks with the deflection arc groove of corresponding feed wheel 44 each other; Curve radian on the adjustable baffle plate 45 can block sucker rod and fall down material stock frame 14 at said discharge end, and the deflection arc groove of feed wheel 44 can be turned to single sucker rod on the said active transportation wheel, and in like manner the deflection arc groove of blanking wheel 16 can be turned to single sucker rod the top of supporting plate 17 from said active transportation wheel; Therefore the structure of the structure of blanking wheel 16 and feed wheel 44 is similar, but the home position and the inflection point of the home position of feed wheel 44 and inflection point and blanking wheel 16 have essential distinction.
In conjunction with Fig. 1-2; Said several active transportation wheel that disposes on the above-mentioned transmission frame 15 transmission center lines all is the dovetail groove shape, and the said active transportation wheel that is the dovetail groove shape can guarantee that single sucker rod deflection does not take place or drops out outside the said active transportation wheel in transmission course.Can be between said active transportation is taken turns through conventional connecting mode and realization rotations synchronously under motor-driven such as band, chain synchronously.
In conjunction with Fig. 4, the dipping lacquer device 2 of the utility model comprises supporting plate 17, thumb wheel 18, heater 19, dip tank 20, bypass channel 21, screen pack 22, bottom pan 23, bitumenpump 24, and the top of rectangle dip tank 20 also is fixed with several thumb wheels 18 along its length direction through main shaft III; Be fixed with several supporting plates 17 in the dip tank 20, have the moving tooth that equates at interval on the excircle of thumb wheel, said moving tooth is as the criterion with the sucker rod that can hold maximum gauge; The corresponding supporting plate in the below of each thumb wheel excircle; The interior arc groove radius of curvature of supporting plate and the radius of thumb wheel is complementary and the said moving tooth of the relative thumb wheel of interior arc groove of supporting plate, said main shaft III is driven by motor II I, the bottom configuration heater 19 of dip tank 20; Heater 19 is used for heating when winter temperature hangs down asphalt varnish; Make the viscosity of asphalt varnish reduce, meet and be coated with reload request, heater 19 or use electrical heating; Or connect with heating hot water; 20 can mounting temperature sensor in dip tank, temperature pick up can show the real-time temperature of asphalt varnish on operating desk, when instant temperature is low, connect heater heating asphalt varnish; Close heater 19 when reaching design temperature, make the viscosity of asphalt varnish meet the dipping lacquer requirement of sucker rod all the time.One side of dip tank 20 disposes bypass channel 21 and bottom pan 23; Bottom pan 23 upper fixed bitumenpumps 24; Bitumenpump 24 is connected in respectively in dip tank 20 and the bottom pan 23 through pipeline, the configurating filtered net 22 on bottom pan 23 tops, and screen pack 22 correspondences are located at bypass channel 21 times.Dipping lacquer device 2 adopts thumb wheel 18 to stir sucker rod dipping lacquer in dip tank 20 by root, has guaranteed the quality requirement of sucker rod application, has avoided the holiday phenomenon.
In conjunction with Fig. 5; The chain and sprocket driving device 3 of the utility model comprises blowpipe 25, chain hook 26, sprocket wheel 27, chain track 28, roller chain 29, lubricating arrangement 30, traversing carriage 31, chain swelling device 32; Chain and sprocket driving device 3 is provided with array altogether according to the length of sucker rod; Array chain and sprocket driving device 3 is arranged side by side and its spacing equates along dip tank 20 length directions; Every group of chain and sprocket driving device 3 disposes four sprocket wheels 27, and wherein two sprocket wheels in the left side are positioned on the material loading support, two sprocket wheels in the right are positioned on the traversing carriage 31, traversing carriage 31 connects with chain swelling device 32, is isosceles trapezoid behind four sprocket wheel 27 location and distributes; Trapezoidal profile is that material loading, oven dry, the blanking of sucker rod provides good platform, each step can be linked up carry out in order.Four sprocket wheels drag a duplex chain 29 jointly; Adopt duplex chain to reduce friction; Avoid chain catching phenomenon to occur, dispose chain track 28 between the sprocket wheel that sprocket wheel that said material loading support upper end is fixing and traversing carriage upper end are fixed, chain track 28 is used to lift roller chain 29; Because the roller chain 29 between above-mentioned two sprocket wheels occurs buckling phenomenon downwards because of the heavy burden of bearing sucker rod, 28 on chain track can be eliminated this buckling phenomenon.Be connected with chain hook 26 by a determining deviation on the roller chain 29, two upper and lower sprocket wheels on the said material loading support left side dispose blowpipe 25 as feed end on said material loading support, and blowpipe 25 connects with wind regime, and blowpipe 25 is used for the asphalt varnish that drops down under the sucker rod is blown off.Two upper and lower sprocket wheels on traversing carriage 31 the right are as discharge end, configuration lubricating arrangement 30 on the traversing carriage 31, and the roller chain 29 of 30 pairs of rotations of lubricating arrangement is implemented the intermittent oiling effects, prevents that roller chain 29 from getting rusty and influence rotation.Any sprocket wheel in every group of chain and sprocket driving device 3 all can be made as drive sprocket; Then the said drive sprocket in the array chain and sprocket driving device drives to guarantee array roller chain realization rotation synchronously by a main shaft IV and motor I V, is fixed with a rectangular heat air channel on the roller chain at the inboard and said isosceles trapezoid ladder end of chain track 28 lower ends, said material loading support and traversing carriage 31.
In conjunction with Fig. 1-2; Comprise electric heater unit 5, heated air circulation device 6, emission-control equipment 7, forced cooling device 8 in the baking room 4 of the utility model; The frame type baking room 4 that is welded by shaped steel covers on the array chain and sprocket driving device 3, and the right ends of baking room 4 is corresponding said feed end and said discharge end respectively, the upper end configuration emission-control equipment 7 of baking room 4; Emission-control equipment 7 is used to get rid of the waste gas that is produced in the baking room 4, to prevent the imflammable gas excessive concentration in the waste gas.Zones of different in the baking room 4 disposes array electric heater unit 5; Electric heating tube in the array electric heater unit 5 employing subregions control, every group of electric heater unit is controlled the unlatching of this electric heating tube according to the temperature pick up of zones of different setting in the baking room or is closed.Baking room 4 disposes heated air circulation device 6 respectively along the both sides of its length direction.Heated air circulation device 6 adopts many Hot-air fans to be distributed on the said both sides of baking room; The hot air that in said rectangular heat air channel, produces obtains cycle heat radiation through heated air circulation device 6 in baking room 4; Can reduce the loss of heat in the said rectangular heat air channel; For baking room 4 hot air is provided simultaneously, helps the even of baking room 4 interior temperature.Baking room 4 right-hand members dispose forced cooling device 8 near said discharge end; Forced cooling device is similar to big air quantity air curtain; Oven dry and the sucker rod that has a heat can be realized forced cooling during through this air curtain, but make the pitch paint film that is in soft state on the sucker rod obtain sclerosis and reach packed state.With said discharge end place configuration blanking rack, the importing plate of blanking rack stretches into several roller chains inboards of said discharge end, and said importing plate can import the sucker rod of traction on several roller chain chain hooks on the blanking rack.
In conjunction with Fig. 6; The packing apparatus 10 of the utility model comprises laying rack 11, electromagnet 12, packing chassis 13, trolley 33, gear 34, tooth bar 35, electric hoist 36, pulley 37, limited block 38, semi girder 39, electromagnet module 40, module 41, packing position-limited rack 42, guiding device 43; Laying rack 11 be arranged on blanking rack 9 one sides and be in blanking rack 9 and the centre of packing position-limited rack 42, packing position-limited rack 42 is decided according to the width of module 41 and the layer height that falls of sucker rod.Dispose several isolation modules 41 that can together lift by crane with sucker rod on the laying rack 11; The sucker rod of the corresponding radical of several isolation semi arches ability laid parallels on each module 41, the lower end configuration guiding device 43 of packing position-limited rack 42 disposes the chassis 13 of packing on the guiding device 43; Packing chassis 13 can be done along guiding device 43 and move forward and backward; Be fixed with semi girder 39 on guiding device 43 sides, be fixed with track on the upper end slinging beam of semi girder 39, a side that is fixed with the said track length direction of limited block 38 and edge at the two ends of said track respectively is fixed with tooth bar 35; Gear 34 fixing on tooth bar 35 and the trolley 33 meshes; Gear 34 is installed on the reducing motor of trolley 33 and makes trolley 33 along said track move left and right, configuration electric hoist 36 on the trolley 33, and electric hoist 36 is from the driving of gas-distributing motor under and make institute join wire rope through pulley 37 to lift by crane electromagnet 12; Be inlaid with electromagnet module 40 in the groove of electromagnet 12; The electromagnetism swage, 40 shape is corresponding with said several isolation semi arches of module 41, and said several isolate the radius of semi arches and the radius of sucker rod is complementary.
The production line that is made up of feeding device 1, dipping lacquer device 2, chain and sprocket driving device 3, baking room 4, blanking rack 9 and packing apparatus 10 is a full-automatic flow production line; Full-automatic flow production line makes the dipping lacquer of sucker rod satisfactory for result, the anticorrosion paint film formation cycle is short, drying rate is fast, can become bale packaging after the oven dry, has characteristics such as economic environmental protection, production efficiency height, automaticity height.
Its great advantage of the production line of the utility model is thoroughly to improve workman's production environment; Both can be used for sucker rod manufacturer; Can be used for of the reparation utilization of oil field producer again, prevent environment pollution, reduce labor strength sucker rod; Improved production efficiency, the working environment of workers is significantly improved.
The manufacturing process of the utility model is summarized as follows:
Open the electric heater unit 5 in the baking room 4 earlier, make the temperature in the baking room 4 reach drying requirement;
Whether the anti-corrosion asphalt paint of having a look in the dip tank 20 is feeding-up, but like feeding-up heater 19 heating anti-corrosion asphalt paints;
On sucker rod tiled material stock frame 14 in due order in batches, the adjustable baffle plate 45 of material stock frame 14 other configurations was blocked sucker rod of outermost, and feed wheel 44 is turned to it on transmission frame 15; Said active transportation wheel on the transmission frame 15 rotates single sucker rod is sent to said baffle plate place, and the travel switch that connects through said baffle plate stops operating said active transportation wheel, through blanking wheel 16 it is turned to the side top of supporting plate 17 again; Be rotated counterclockwise by thumb wheel 18 shown in Figure 4 this moment, in said moving tooth drives lower sucker rod entering dip tank 20, carries out dipping lacquer, and sucker rod is raised to above the opposite side of supporting plate 17; Several chain hooks 26 hook sucker rod simultaneously, under several roller chains 29 drive, get in the baking room 4 and dry, and the sucker rod after the oven dry is imported on the blanking rack 9 through forced cooling device 8; Manual work is piled up sucker rod on the module 41 of laying rack 11, and the sucker rod of different-diameter need be changed different module 41, starts trolley 33 motions and makes electromagnet 12 left lateral; After left lateral puts in place; Restart electric hoist 36 electromagnet 12 is descended, electric hoist 36 stalls after putting in place by electrical control signal control electromagnet 12, electromagnet 12 adds magnetic and picks up a row through electromagnet module 40 piles up neat sucker rod; Electric hoist 36 reverse rotations; It is up that electromagnet 12 drives sucker rod, after up the putting in place, and trolley 33 motion right laterals; After right lateral puts in place; Come downwards to the packing position by electric hoist 36 drive electromagnet 12 and sucker rod again and directly be placed on the packing position-limited rack 42, this moment, electromagnet 12 carried out demagnetization simultaneously in discharging, and the remanent magnetism on the elimination sucker rod.So circulation packing position-limited rack 42 just can be built and put several layers of sucker rod, then through the baling press logarithm layer sucker rod packing of packing, after the packing through pack chassis 13 its transport, entire work process is continuously carried out, production efficiency is improved significantly.
Claims (5)
1. sucker rod paint-dipping drying packaging production line, this production line comprises feeding device (1), dipping lacquer device (2), chain and sprocket driving device (3), baking room (4), blanking rack (9), packing apparatus (10), it is characterized in that:
Feeding device (1) comprises material stock frame (14), feed wheel (44), transmission frame (15), blanking wheel (16); On the afterbody supporting seat of transmission frame (15) one sides, be connected with the feed wheel (44) of several synchronous deflections through a main shaft I; Said main shaft I is driven by motor I and makes several feed wheels (44) produce deflection through main shaft I; The home position of several feed wheels (44) is in the below of material stock frame (14) discharge end; The inflection point of several feed wheels (44) is on the transmission center line of transmission frame (15); The length direction of material stock frame (14) and transmission frame (15) transmission center line are parallel to each other; Dispose several active transportation that can control rotating speed wheel on the transmission center line of transmission frame (15), on the head support seat of transmission frame (15) one sides, be connected with the blanking wheel (16) of several synchronous deflections through a main shaft II, said main shaft II is driven by motor II and makes several blanking wheels (16) produce deflection through main shaft II; The home position of several blanking wheels (16) is in the below of transmission frame (15) transmission center line; The inflection point of several blanking wheels (16) is in the top of supporting plate (17) one sides in the dipping lacquer device (2), on the transmission center line of the said head of transmission frame (15), disposes baffle plate, and said baffle plate is connected with travel switch;
Dipping lacquer device (2) comprises supporting plate (17), thumb wheel (18), heater (19), dip tank (20), bypass channel (21), screen pack (22), bottom pan (23), bitumenpump (24); The top of rectangle dip tank (20) also is fixed with several thumb wheels (18) along its length direction through main shaft III; Be fixed with several supporting plates (17) in the dip tank (20); Has the moving tooth that equates at interval on the excircle of thumb wheel (18); The corresponding supporting plate (17) in the below of each thumb wheel excircle, the interior arc groove radius of curvature of supporting plate (17) and the radius of thumb wheel (18) is complementary and the said moving tooth of the relative thumb wheel of interior arc groove (18) of supporting plate (17), said main shaft III is driven by motor II I; The bottom configuration heater (19) of dip tank (20); One side of dip tank (20) disposes bypass channel (21) and bottom pan (23), bottom pan (23) upper fixed bitumenpump (24), and bitumenpump (24) is connected in respectively in dip tank (20) and the bottom pan (23) through pipeline; At the configurating filtered net in bottom pan (23) top (22), screen pack (22) correspondence is located under the bypass channel (21);
Chain and sprocket driving device (3) comprises blowpipe (25), chain hook (26), sprocket wheel (27), chain track (28), roller chain (29), lubricating arrangement (30), traversing carriage (31), chain swelling device (32); Chain and sprocket driving device (3) is provided with array altogether; Array chain and sprocket driving device (3) is arranged side by side and its spacing equates along dip tank (20) length direction; Every group of chain and sprocket driving device (3) disposes four sprocket wheels (27); Wherein two sprocket wheels in the left side (27) are positioned on the material loading support, two sprocket wheels in the right (27) are positioned on the traversing carriage (31), traversing carriage (31) connects with chain swelling device (32); Be isosceles trapezoid after four sprocket wheels (27) are located and distribute, four sprocket wheels (27) drag a duplex chain (29) jointly, dispose chain track (28) between the sprocket wheel (27) that sprocket wheel (27) that said material loading support upper end is fixing and traversing carriage (31) upper end are fixed; Chain track (28) is used to lift roller chain (29); Roller chain (29) is gone up and is connected with chain hook (26) by a determining deviation, and two upper and lower sprocket wheels (27) on the said material loading support left side dispose blowpipe (25) as feed end on said material loading support; Blowpipe (25) connects with wind regime; Two upper and lower sprocket wheels (27) on traversing carriage (31) the right are as discharge end, and traversing carriage (31) is gone up configuration lubricating arrangement (30), and any sprocket wheel (27) in every group of chain and sprocket driving device (3) all can be made as drive sprocket; Then the said drive sprocket in the array chain and sprocket driving device drives to guarantee array roller chain (29) realization rotation synchronously by a main shaft IV and motor I V, and roller chain (29) upper end at the inboard and said isosceles trapezoid ladder end of chain track (28) lower end, said material loading support and traversing carriage (31) is fixed with a rectangular heat air channel;
Comprise electric heater unit (5), heated air circulation device (6), emission-control equipment (7), forced cooling device (8) in the baking room (4); The frame type baking room (4) that is welded by shaped steel covers on the array chain and sprocket driving device (3); The right ends of baking room (4) is corresponding said feed end and said discharge end respectively; The upper end configuration emission-control equipment (7) of baking room (4); Zones of different in the baking room (4) disposes array electric heater unit (5); Array electric heater unit (5) adopts subregion control, and the electric heating tube in every group of electric heater unit (5) is controlled the unlatching of this electric heating tube according to the temperature pick up of the interior zones of different setting of baking room (4) or closed, and baking room (4) disposes heated air circulation device (6) respectively along the both sides of its length direction; Heated air circulation device (6) adopts many Hot-air fans to be distributed on the said both sides of baking room (4), and baking room (4) right-hand member disposes forced cooling device (8) near said discharge end; With said discharge end place configuration blanking rack (9), the importing plate of blanking rack (9) stretches into several roller chains (29) inboard of said discharge end;
Packing apparatus (10) comprises laying rack (11), electromagnet (12), packing chassis (13), trolley (33), gear (34), tooth bar (35), electric hoist (36), pulley (37), limited block (38), semi girder (39), electromagnet module (40), module (41), packing position-limited rack (42), guiding device (43); Laying rack (11) be arranged on blanking rack (9) one sides and be in blanking rack (9) and the centre of packing position-limited rack (42); Dispose several isolation modules (41) that together lift by crane with sucker rod on the laying rack (11); On each module (41) several are isolated the sucker rod of the corresponding radical of semi arch ability laid parallel; The lower end configuration guiding device (43) of packing position-limited rack (42); Guiding device (43) is gone up configuration packing chassis (13); Packing chassis (13) can be done along guiding device (43) and move forward and backward, and is fixed with semi girder (39) on guiding device (43) side, is fixed with track on the upper end slinging beam of semi girder (39); A side that is fixed with the said track length direction of limited block (38) and edge at the two ends of said track respectively is fixed with tooth bar (35); Tooth bar (35) and trolley (33) are gone up fixing gear (34) engagement, and gear (34) is installed on the reducing motor of trolley (33) and makes trolley (33) along said track move left and right, and trolley (33) is gone up configuration electric hoist (36); Electric hoist (36) is inlaid with electromagnet module (40) under the driving of gas-distributing motor and through pulley (37), making institute join wire rope lifting electromagnet (12) in the groove of electromagnet (12).
2. sucker rod paint-dipping drying packaging production line according to claim 1; It is characterized in that: the said discharge end of material stock frame (14) has the plane gradient; Other several adjustable baffle plate (45) that dispose of the material stock frame (14) of gradient on said plane; The corresponding feed wheel (44) of each adjustable baffle plate (45), the curve radian on each adjustable baffle plate (45) docks with the deflection arc groove of corresponding feed wheel (44) each other.
3. sucker rod paint-dipping drying packaging production line according to claim 1, it is characterized in that: said several active transportation wheels that dispose on transmission frame (15) the transmission center line all are the dovetail groove shape.
4. sucker rod paint-dipping drying packaging production line according to claim 1, it is characterized in that: packing position-limited rack (42) is decided according to the width of module (41) and the layer height that falls of sucker rod.
5. sucker rod paint-dipping drying packaging production line according to claim 1 is characterized in that: it is corresponding that the shape of electromagnet module (40) and said several of module (41) are isolated semi arches, and the radius of said several isolation semi arches and the radius of sucker rod are complementary.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200910573U CN202520242U (en) | 2012-03-13 | 2012-03-13 | Paint-dipping drying package production line of sucker rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200910573U CN202520242U (en) | 2012-03-13 | 2012-03-13 | Paint-dipping drying package production line of sucker rod |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202520242U true CN202520242U (en) | 2012-11-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200910573U Expired - Fee Related CN202520242U (en) | 2012-03-13 | 2012-03-13 | Paint-dipping drying package production line of sucker rod |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202520242U (en) |
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| CN104382290A (en) * | 2014-12-05 | 2015-03-04 | 北京华腾橡塑乳胶制品有限公司 | Rubber shoe lining impregnation device and method for automatically impregnating rubber shoe linings by rubber shoe lining impregnation device |
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| CN106269395A (en) * | 2015-05-19 | 2017-01-04 | 东莞市品耀自动化设备有限公司 | A kind of T8 fluorescent tube Full-automatic arranging feeding adhesive supplier |
| CN108832784A (en) * | 2018-05-31 | 2018-11-16 | 长沙杰立特自动化设备有限公司 | The device and method of generator stator of vehicle copper wire winding dipping lacquer |
| CN109807024A (en) * | 2019-04-01 | 2019-05-28 | 安吉万洲电气有限公司 | A kind of spectacle frame dip painting installation |
| CN109969722A (en) * | 2019-03-28 | 2019-07-05 | 包头市和维德机电液压设备有限公司 | Sucker rod sprays automatically is packaged production line |
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| CN104382290A (en) * | 2014-12-05 | 2015-03-04 | 北京华腾橡塑乳胶制品有限公司 | Rubber shoe lining impregnation device and method for automatically impregnating rubber shoe linings by rubber shoe lining impregnation device |
| CN106269395A (en) * | 2015-05-19 | 2017-01-04 | 东莞市品耀自动化设备有限公司 | A kind of T8 fluorescent tube Full-automatic arranging feeding adhesive supplier |
| CN106269395B (en) * | 2015-05-19 | 2019-02-15 | 东莞市品耀自动化设备有限公司 | A kind of T8 fluorescent tube Full-automatic arranging feeding adhesive supplier |
| CN106285463A (en) * | 2016-08-22 | 2017-01-04 | 张萍 | A kind of intelligent rock drilling equipment for geological prospecting |
| CN106285463B (en) * | 2016-08-22 | 2018-08-31 | 广西有色勘察设计研究院 | A kind of intelligent rock drilling equipment for geological prospecting |
| CN108832784A (en) * | 2018-05-31 | 2018-11-16 | 长沙杰立特自动化设备有限公司 | The device and method of generator stator of vehicle copper wire winding dipping lacquer |
| CN109969722A (en) * | 2019-03-28 | 2019-07-05 | 包头市和维德机电液压设备有限公司 | Sucker rod sprays automatically is packaged production line |
| CN109807024A (en) * | 2019-04-01 | 2019-05-28 | 安吉万洲电气有限公司 | A kind of spectacle frame dip painting installation |
| CN113198677A (en) * | 2021-05-11 | 2021-08-03 | 徐倩倩 | Production and processing method of polyurethane waterproof coiled material |
| CN113198677B (en) * | 2021-05-11 | 2022-06-14 | 宏恒达防水材料有限公司 | Production and processing method of polyurethane waterproof coiled material |
| CN115245887A (en) * | 2022-07-28 | 2022-10-28 | 江苏省产品质量监督检验研究院 | Anticorrosive processingequipment of fine grain granulation hot rolling reinforcing bar |
| CN115245887B (en) * | 2022-07-28 | 2024-01-02 | 江苏省产品质量监督检验研究院 | Fine-grained hot rolled steel bar anti-corrosion processing device |
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