CN202517011U - Water-cooling casting device for hollow pipe blank - Google Patents
Water-cooling casting device for hollow pipe blank Download PDFInfo
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- CN202517011U CN202517011U CN2012201518334U CN201220151833U CN202517011U CN 202517011 U CN202517011 U CN 202517011U CN 2012201518334 U CN2012201518334 U CN 2012201518334U CN 201220151833 U CN201220151833 U CN 201220151833U CN 202517011 U CN202517011 U CN 202517011U
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Abstract
The utility model relates to a hollow shell water-cooling casting device, include: the cylindrical water-cooling outer metal mold is arranged in the cylindrical water-cooling inner metal mold, and an annular casting cavity is formed between the water-cooling inner metal mold and the water-cooling outer metal mold; riser casting molds are arranged at the tops of the water-cooled outer metal mold and the water-cooled inner metal mold; the water-cooling bottom box is arranged at the lower parts of the outer metal mold and the inner metal mold, and molten metal enters the cavity from the pouring gate through the water-cooling bottom box; the pouring gate is a tangential side gate, molten metal enters the water-cooling bottom box from the pouring gate along the tangential direction, and the molten steel rises from the lower part of the cavity in a circumferential rotating mode by the aid of pushing of the outlet speed of the tangential side gate; the longitudinal section shapes of the water-cooling outer metal mold and the water-cooling inner metal mold are metal molds with thin tops and thick bottoms and taper, the relative solidification time of the metal liquid above the inside of the cavity is delayed from the lower side, the metal liquid is sequentially cooled from bottom to top by controlling the height of the cooling water level, and the quality of finished products is improved.
Description
Technical Field
The utility model relates to a casting device of a hollow tube blank, in particular to a water-cooling casting device of the hollow tube blank, which relates to the blank preparation in the technical field of metallurgy tube making and mechanical manufacturing ring making; in particular to the technical field of water-cooling casting of ultra-large hollow pipe blanks.
Background
With the increasing demand of national economic development for large thick-wall seamless steel pipes and large thick-wall rings (heavy machinery bearing rings, wind power backing rings, annular gear rings and the like), the conventional process usually adopts large solid ingots (blanks) cast by a conventional manufacturing process, namely, the blank is machined by punching → reaming → forging and rolling. With the continuous innovation of technology and matching technology in recent years, a new process method is developed for large-specification and ultra-large-specification pipe making and annular products: hollow ingot casting → hollow forging → finished product processing; the method has the advantages of high product quality (after forging), short process (simplified punching and perforation), and rapid popularization.
The existing hollow casting technology: including centrifugal casting, static sand core casting, air-cooled steel sleeve core casting and hollow pipe continuous casting.
The centrifugal casting method has the advantages of fine structure of the outer layer of the casting, simple and convenient process, high casting yield and the like, but slag inclusion, shrinkage cavity and loose layers exist in the range of 10-40 mm of the inner surface of the casting, so the casting must be processed by adopting a mechanical processing method in a cold state, and the once investment of centrifugal equipment is high.
The static sand core casting method has small investment and simple process, but when the casting is cooled, the cooling speed of the outer surface is greatly faster than that of the inner surface, namely, the outer part of the casting is solidified faster than the inner part of the casting, fig. 9 schematically shows the CAE simulation result of solid phase fraction change in the solidification process of the casting manufactured by the static sand core casting method, five graphs of a, B, c, d and e respectively show different stages of the casting, wherein a light color area shows an unsolidified area A1, and an outer dark color area shows a solidified layer B1. As is clear from the figure, when the hollow pipe casting is manufactured by the method, the outer surface is firstly solidified, and the inner surface is finally solidified, namely, fig. 9a shows the beginning of solidification, fig. 9B shows the initial stage of solidification, fig. 9c shows the middle stage of solidification, fig. 9d shows the later stage of solidification, fig. 9e shows the end (full solidification), and the change processes of the molten metal (non-solidified area a1) and the solidified layer B1 are shown by the figures. At this stage, the interior surface of the hollow tube remains unsolidified (a light-colored unsolidified region a1 is present) as shown in fig. 9C, and the molten metal is fully solidified from fig. 9D to 9e, i.e. the interior surface C of the hollow tube, and the top region D are the last solidification zone. The method is characterized in that: the liquid core is narrower and deep in the later stage of solidification, so that feeding is not smooth, the structure of the inner surface of a casting is relatively large, a loose layer which is easy to oxidize and difficult to remove in the forging and heating process exists on the inner surface close to the sand core, and the inner surface of a product with slightly harsh use conditions needs to be treated at first.
An air-cooled steel sleeve core casting method is a method which is adopted at home and abroad at present, is mature in the manufacture of large hollow steel ingots of short machines, but is difficult to avoid the center of a cylindrical casting from being loosened in the manufacture of a long and thin cylindrical casting tube blank, as shown in figure 10, a simulation result schematic diagram of solid phase fraction variation CAE in the solidification process of the casting manufactured by the air-cooled steel sleeve core casting method is shown, five diagrams of a, B, c, d and e respectively show different stages of the casting, in the drawing, a light color area shows an unset area A35 2, and an outer dark color area shows a solidified layer B2. That is, fig. 10a shows the start of solidification, fig. 10B shows the initial stage of solidification, fig. 10c shows the middle stage of solidification, fig. 10d shows the late stage of solidification, and fig. 10e shows the end (complete solidification), showing the change in molten metal (non-solidified region a2) and solidified layer B2. As is clear from the figure, the static sand core casting method also has the problems of the static sand core casting method, the liquid core is narrow and deep in the later period of solidification, so that feeding is not smooth easily, and secondary shrinkage cavities can occur in the casting in serious cases.
The continuous casting method of hollow tube includes vertical hollow tube continuous casting method and horizontal hollow tube continuous casting method, and features that one water cooled crystallizer is used as outer form, one solid graphite rod is used as core, and the hollow tube blank is produced through continuous drawing casting.
For seeking a manufacturing approach that is fit for big specification (diameter is greater than or equal to 1000 ~ 2000mm, wall thickness is greater than or equal to 300 ~ 600mm, highly is greater than or equal to 2000 ~ 6000mm) thick wall pipe, the utility model discloses a people combines the experience of pursuing the casting processing many years, develops the utility model discloses a hollow pipe water-cooling casting device, through adopting the thickness of going up the thickness down the thickness change metal mold, hangs the thickness down the thickness change thickness coating in addition the metal mold to with the help of water-cooling forced sequence cooling technique, through controlling the water-cooling order (impel from bottom to top gradually), reach the purpose that improves the order and solidify thoroughly to eliminate the shrinkage cavity, loose refinement tissue.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a hollow shell casting device, especially a hollow shell water-cooling casting device utilizes the thin thickness down thickness metal type to through control water-cooling order (impel from bottom to top gradually), reach and improve the order and solidify thoroughly and eliminate the shrinkage cavity, loosen the purpose of refining the tissue.
The utility model provides a hollow shell water-cooling casting device, include: the cylindrical water-cooling outer metal mold is arranged in the cylindrical water-cooling inner metal mold, and an annular casting cavity is formed between the water-cooling inner metal mold and the water-cooling outer metal mold; riser casting molds are arranged at the tops of the water-cooled outer metal mold and the water-cooled inner metal mold; the water-cooling bottom box is arranged at the lower parts of the water-cooling outer metal mold and the water-cooling inner metal mold, and the molten metal enters the cavity from the pouring gate through the water-cooling bottom box; the pouring gate is a tangential side gate, molten metal enters the water-cooling bottom box from the pouring gate along the tangential direction, and the molten steel rises from the lower part of the cavity in a circumferential rotation mode by the aid of pushing of the outlet speed of the tangential side gate so as to obtain a pure casting surface; the longitudinal section shapes of the water-cooling outer metal mold and the water-cooling inner metal mold are metal molds with thin tops and thick bottoms and taper, and the relative solidification time of the molten metal above the inside of the cavity is delayed from that below, so that the molten metal is sequentially cooled.
The hollow pipe blank water-cooling casting device comprises a water-cooling outer metal mold, wherein a plurality of groups of water-cooling coils are arranged in the water-cooling outer metal mold, the water-cooling coils are arranged in the height range of 2/3 upward from the bottom end of the water-cooling outer metal mold, and a water inlet pipe and a water outlet pipe of each water-cooling outer metal mold extend to the outside of the water-cooling outer metal mold respectively.
The water-cooling casting device for the hollow pipe blank is characterized in that the water-cooling coil is arranged at a position which is 30-80 mm close to the inner surface of the water-cooling outer metal mold.
The water-cooling casting device for the hollow shell is characterized in that 2-5 groups of water-cooling coils are arranged in the 2/3 height range of the water-cooling outer metal mold.
The water-cooled casting apparatus for a hollow shell as described above, wherein the water-cooled outer mold has a refractory and heat-insulating layer provided around the outer surface thereof within a height range of 1/3 from the top end downward.
According to the water-cooling casting device for the hollow pipe blank, the water-cooling outer metal mold and the water-cooling inner metal mold are sectional combined metal molds and respectively comprise 2-3 sections in the height direction, and two adjacent metal molds are positioned through the male and female rabbets and naturally fall and are connected.
The water-cooling casting device for the hollow pipe blank comprises a water-cooling outer metal mold, wherein at least one group of water-cooling coil pipes is arranged in each section of the water-cooling outer metal mold.
The water-cooling casting device for the hollow shell as described above, wherein a central cooling water pipe passes through the riser mold and extends into the bottom of the water-cooling inner metal mold, and the central cooling water pipe is mounted on the riser mold.
The water-cooling casting device for the hollow pipe blank is characterized in that the central cooling water pipe is arranged on the central line of the water-cooling inner metal mold; and set up in the metal type in the water-cooling on the central condenser tube, along direction of height equipartition multilayer aerial fog nozzle, 4 ~ 8 nozzles are being equipped with to the equipartition in the circumferencial direction ring on every layer, can open every layer of nozzle from bottom to top in proper order to realize the interior metal type sequential cooling from bottom to top.
The water-cooling casting device for the hollow pipe blank is characterized in that a water outlet is formed in the bottom of the central cooling water pipe.
As above hollow tube water-cooling casting device, wherein, hollow tube water-cooling casting device further still includes liquid level detection device, liquid level detection device include that level gauge, level gauge float, the level gauge float sets up in the metal type in the water-cooling, through wire rope with the level gauge is connected.
According to the water-cooling casting device for the hollow pipe blank, the metal mold in the water cooling is a metal mold with a variable diameter, the metal mold in the water cooling is composed of 2-3 sections in the height direction, and two adjacent metal molds are positioned through the male and female rabbets and naturally fall and connected.
The water-cooling casting device for the hollow pipe blank is characterized in that each section of the water-cooling inner metal mold is provided with a plurality of inner metal mold units which are separated along the radial direction, the upper end and the lower end of each inner metal mold unit are respectively connected with the upper flange and the lower flange to form a complete water-cooling inner metal mold, and each inner metal mold unit can move along the radial direction relative to the upper flange and the lower flange.
According to the water-cooling casting device for the hollow pipe blank, each section of water-cooling inner metal mold consists of an upper flange, a lower flange and 4-8 inner metal mold units, and a gap is formed between every two adjacent inner metal mold units; go up flange and lower flange go up along the radius direction be radial connection of putting the long bolt hole of interior metal type unit, every interior metal type unit is through setting up bolt in the long bolt hole respectively with go up the flange and be connected with lower flange, the bolt of flange can slide along the long bolt hole when receiving the extrusion of foundry goods shrink, and the clearance between the adjacent interior metal type unit is pressed and is reduced, realizes the reducing to prevent foundry goods shrink crackle, prevent foundry goods and interior metal type locking.
The water-cooling casting device for the hollow shell as described above, wherein the gap between two adjacent inner metal type units is filled with a filler, and the filler is a flexible refractory material to prevent steel from being drilled into the gap at the initial casting stage.
According to the water-cooling casting device for the hollow pipe blank, the baffle plates with the width larger than the gap width are arranged at the joint of the inner walls of the water-cooling inner metal molds, and each baffle plate is connected with two adjacent inner metal mold units and can slide along with the contraction of the metal mold body.
According to the water-cooling casting device for the hollow pipe blank, the inner surface of the water-cooling outer metal mold and the outer surface of the water-cooling inner metal mold are both provided with the high-temperature refractory material coating; the high-temperature refractory material coating is a wedge-shaped variable-thickness coating with a thick upper part and a thin lower part, so that the cavity coated with the coating layer is formed into a roughly cylindrical body.
The water-cooling casting device for the hollow pipe blank is characterized in that the thickness range of the high-temperature refractory material coating is 0.1-20 mm, and the high-temperature refractory material coating is composed of a coating layer and a sand layer.
The water-cooling casting device for the hollow pipe blank comprises a high-temperature refractory material coating, a chromium ore sand layer and a zircon powder coating layer, wherein the high-temperature refractory material coating comprises the chromium ore sand layer coated on the inner wall surface of the water-cooling outer metal mold and the outer wall surface of the water-cooling inner metal mold, and the zircon powder coating layer is coated on the chromium ore sand layer.
The water-cooling casting device for the hollow shell as described above, wherein the water-cooling bottom box comprises: the outer box body is an inner water-cooling annular sleeve arranged in the outer box body, and a U-shaped cavity communicated with the cavity is formed between the outer box body and the inner water-cooling annular sleeve; the lower ends of the outer box body and the inner water-cooling annular sleeve are fixedly connected with the bottom box plate, and the upper end surface of the outer box body is provided with a positioning spigot connected with the lower end of the water-cooling outer metal mold; the outer box body comprises a cylindrical body and a gourd ladle handle part formed along the tangential direction of the cylindrical outer box body to form a gourd ladle handle-shaped water-cooling bottom box.
The water-cooling casting device for the hollow shell, wherein the outer box body of the water-cooling bottom box is made of cast steel or cast iron with the wall thickness of 30-100 mm.
The water-cooling casting device for the hollow pipe blank comprises an inner water-cooling annular sleeve, an outer water-cooling annular sleeve and a water-cooling annular sleeve, wherein the inner water-cooling annular sleeve is composed of a cylindrical upper annular sleeve with a smaller diameter and a cylindrical lower annular sleeve with a larger diameter to form a convex column; the inner water-cooling annular sleeve is internally provided with a cylindrical through inner hole, the outer surface of the inner water-cooling annular sleeve forms an L-shaped revolution surface by an outer cylindrical surface of the upper annular sleeve with a small diameter and an annular surface of the lower annular sleeve with a large diameter, an annular chilling block is sleeved on the annular surface of the lower annular sleeve, the inner circumferential surface of the annular chilling block and the L-shaped revolution surface form the U-shaped cavity, and the vertical surface and the bottom surface of the U-shaped cavity are built with refractory brick linings.
The water-cooling casting device for the hollow pipe blank is characterized in that a cooling water coil is embedded in the position, 30-50 mm away from the L-shaped revolution surface, of the inner water-cooling annular sleeve, and a water inlet and a water outlet of the cooling water coil are led out from the inner surface of the through inner hole and extend to the outside of the water-cooling bottom box through the central through hole of the bottom box plate.
The water-cooling casting device for the hollow pipe blank comprises a ladle handle part, wherein a refractory brick tube is arranged in the ladle handle part, the refractory brick tube is provided with a cross gate, one end of the cross gate horizontally extends to the U-shaped cavity and forms the tangent cross gate, and the other end of the cross gate vertically upwards forms a straight gate through a 90-degree corner brick.
The water-cooling casting device for the hollow pipe blank comprises a ladle handle, wherein a refractory brick tube is arranged in the ladle handle, the refractory brick tube is provided with a cross gate, one end of the cross gate horizontally extends to penetrate through the outer annular chill and the annular refractory brick lining to be communicated with a U-shaped cavity and form a tangent cross gate, and the other end of the cross gate vertically upwards forms a straight gate through a 90-degree corner brick.
The water-cooling casting device for the hollow shell as described above, wherein the riser mold includes: the riser box is a hollow annular sand core arranged in the riser box; the inner wall of the riser box is provided with a heat-insulating refractory material layer, the inner wall of the hollow annular sand core is provided with a heat-insulating refractory cotton layer, and the inner cavity of the hollow annular sand core is communicated with the inner cavity of the water-cooling inner metal mold.
Compared with the prior art, the utility model discloses a hollow shell water-cooling casting device has following characteristics and advantage:
1. because the utility model discloses a tapered metal mold is taken to thin lower thickness for use to the longitudinal section of outer metal mold of tube-shape water-cooling, tube-shape water-cooling interior metal mold, artificially made metal mold have the big heat accumulation in below, the little heat accumulation in top for the metal mold receives metal liquid heating back top to heat up to higher temperature and then cooling strength reduces rapidly, thereby plays and postpones the solidification effect, plays the purpose that the order solidifies.
2. Because the water-cooling outer metal mold is independently provided with a plurality of groups of cooling water coil pipes along the height direction, the forced cooling and the sequential cooling of the metal mold become possible, and the application of the forced cooling relatively increases the sequential cooling capacity from bottom to top.
3. As the fire-resistant heat-insulating cotton heat-insulating layer is arranged on the periphery of the outer surface of the 1/3 range at the height below the top end of the water-cooled outer metal mold, the heat transfer and heat loss of the upper part of the metal mold are greatly reduced, the upper solidification time is greatly prolonged and delayed, and more powerful conditions are created for sequential solidification.
4. The water-cooling outer metal mold and the water-cooling inner metal adopt a sectional combined structure, so that the difficulty of manufacturing the mold is reduced, the height of the mold is adjustable, and the specification of the replacement height becomes more flexible.
5. The central cooling water pipe with the cooling water nozzle is arranged in the inner cavity of the water-cooled inner metal, so that the forced cooling of the water-cooled inner metal becomes possible; the water-cooling nozzles are opened from bottom to top in sequence to realize the sequential cooling of the metal mold in the water-cooling.
6. The metal mold in the water cooling is made into a U-shaped structure with a closed bottom, water is directly supplied to the inner cavity after the casting forms a blank shell, and the method for realizing sequential cooling from bottom to top by controlling the height of the water level is simpler.
7. Because the metal type in the water cooling is a variable diameter structure, the problems that the casting solidification shrinkage is blocked to cause cracks, the core is locked and cannot come out of the box and the like are thoroughly solved.
8. The thick-upper and thin-lower coating layers arranged in the metal casting cavity have the functions of adjusting the heat transfer capacity of the upper and lower molten metals to the metal mold, delaying the solidification time of the upper molten metal and strengthening the sequential solidification of the upper and lower molten metals.
9. The use of the annular water-cooling bottom box with the tangent type pouring gate enables molten metal to enter the cavity in a rotating mode, so that the molten metal is distributed more uniformly in the circumferential direction, the generation of surface defects such as slag inclusion, air holes and the like on the surface of a casting can be greatly reduced, and the surface quality of the casting is improved.
10. The refractory brick lining is arranged in the U-shaped cavity of the water-cooling bottom box, so that the anti-scouring capacity of the casting mold is greatly improved, the cooling capacity of the bottom box during solidification can be greatly improved by using the water-cooling annular sleeve and the outer annular chill in the bottom box, the possibility of looseness and shrinkage cavity at the position of the water-cooling bottom box is avoided, the yield of the bottom of a casting is improved, and unnecessary crop loss is reduced.
11. In a riser casting mold formed by the riser box and the hollow annular sand core, the heat loss of the riser is greatly reduced by using the heat-insulating refractory cotton layer, the feeding capacity of the riser is improved, the head cutting loss of the riser is reduced, and the yield of a casting is improved.
The utility model provides a hollow shell water-cooling casting device can realize the water-cooling casting of super large hollow shell, can obtain the tube-shape foundry goods of high-quality super large specification, big height-thickness ratio through sequential cooling, sequential solidification casting method, can effectively avoid the inside shrinkage cavity of tube-shape foundry goods of large-scale, height-thickness ratio, loose defect's emergence, has improved the lumber recovery.
Drawings
The following drawings are intended to illustrate and explain the present invention without limiting the scope of the invention. Wherein,
fig. 1 is a schematic structural view of an embodiment of a water-cooling casting device for hollow shell of the present invention;
fig. 2 is a schematic structural view of another embodiment of the water-cooling casting device for hollow shell of the present invention, wherein the liquid level detection device is schematically shown;
fig. 3A is a schematic view of a metal type three-dimensional structure in the variable-diameter water-cooling casting device for hollow shell water-cooling of the present invention;
FIG. 3B shows the structural positions of the variable diameter water-cooled metal-type upper and lower flanges and the baffle;
FIG. 3C is a schematic view of a set of circular arc shaped inner metal pattern units forming a water cooled inner metal pattern;
fig. 4A is a schematic front view of a metal mold in a water cooling of the water cooling casting device for hollow shell of the present invention;
FIG. 4B is a left side view of FIG. 4A;
FIG. 4C is a schematic right-view of FIG. 4A;
FIG. 5 is a schematic sectional view of a water-cooled bottom box of the water-cooled casting device for hollow shell of the present invention;
FIG. 6 is a schematic view of a water-cooled bottom box of the water-cooled casting apparatus for hollow shell of the present invention;
fig. 7 is a schematic view (one) of the sequential cooling of the casting produced by the water-cooling casting device for hollow shell, wherein: a. cooling in the initial stage; b. cooling in the middle period; c. cooling later stage;
fig. 8 is a schematic view (two) of the sequential cooling of the casting produced by the water-cooling casting device for hollow shell, showing the position of the liquid level detection device in the cooling process, wherein: a. cooling in the initial stage; b. cooling in the middle period; c. cooling later stage;
FIG. 9 is a graph showing the CAE simulation results of the solid fraction change during the solidification of a casting using a known static sand core casting method;
FIG. 10 is a graph showing the CAE simulation results of the solid fraction change during the solidification of a casting by using a known air-cooled steel sleeve core casting method;
FIG. 11 is a graph showing the CAE simulation result of the change of solid fraction in the solidification process of a casting produced by the water-cooling casting device of the present invention;
fig. 12 is a comparison graph showing the results of casting CAE simulation defect prediction using different casting methods, in which a1 and a2 are casting defect predictions using a known static sand core casting method, b1 and b2 are casting defect predictions using a known air-cooled steel sleeve core casting method, and c is casting defect prediction using the water-cooled casting apparatus of the present invention.
Reference numerals:
1. a riser casting mold 101, a riser box 2, a hollow annular sand core 3 and a water-cooled external metal mold
31. Water-cooling coil pipe 4, water-cooling inner metal type 401, upper flange 402 and baffle plate
403. Lower flange 404, long bolt hole 405, bolt 406, inner metal type unit
407. Threaded hole 408, stop 409, shrinkage joint 410 and refractory filler
411. Inner cavity 412, partition 5, water-cooled bottom box 500, and gate
501. Outer box 502, inner water-cooling ring sleeve 5021, upper ring sleeve 5022 and lower ring sleeve
5023. A through inner hole 5024, a cooling water coil 503, an outer ring-shaped chiller 504 and a bottom box plate
505. Annular refractory brick lining 506, cross gate 507, sprue 508 and ladle handle part
509. Lining sand 510, U-shaped cavity 6, pouring gate 7 and casting pipe
8. Central cooling water pipe 80, nozzle 81, water outlet 9 and casting
10. Refractory heat-insulating layer 11, pouring cup 12, heat-insulating agent 13 and level gauge float
14. Liquid level meter 15, steel wire rope 16, pulley S and gap
Detailed Description
In order to clearly understand the technical features, objects and effects of the present invention, the following detailed description of the embodiments, structures, features and effects of the hollow shell water-cooling casting device of the present invention will be described with reference to the accompanying drawings and preferred embodiments. In addition, through the description of the specific embodiments, the technical means and effects of the present invention adopted to achieve the predetermined purpose can be more deeply and specifically understood, however, the attached drawings are provided for reference and description and are not intended to limit the present invention.
As shown in fig. 1, the utility model discloses a hollow shell water-cooling casting device, include: the water-cooled casting mould comprises a cylindrical water-cooled outer metal mould 3 and a cylindrical water-cooled inner metal mould 4 arranged in the cylindrical water-cooled outer metal mould, wherein an annular casting cavity is formed between the water-cooled inner metal mould 4 and the water-cooled outer metal mould 3; the top parts of the water-cooled outer metal mold 3 and the water-cooled inner metal mold 4 are provided with riser casting molds 1; the water-cooling bottom box 5 is arranged at the lower parts of the water-cooling outer metal mold 3 and the water-cooling inner metal mold 4, and molten metal enters the cavity from the pouring gate 500 through the water-cooling bottom box 5. The pouring gate 500 is a tangential runner, molten metal enters the water-cooling bottom box 5 from the pouring gate 500 in a tangential direction, and the molten steel rises from the lower part of the cavity in a circumferential rotating mode by the aid of pushing of the outlet speed of the tangential runner, so that a pure casting surface is obtained. The longitudinal section shapes of the water-cooling outer metal mold 3 and the water-cooling inner metal mold 4 are metal molds with the upper parts thin and the lower parts thick and with the taper, and the relative solidification time of the metal liquid at the upper part in the cavity can be delayed from the lower part, so that the metal liquid is sequentially cooled. The casting is, for example, a hollow shell.
Further, be equipped with multiunit water-cooling coil pipe 31 in the outer metal mold 3 of water-cooling, water-cooling coil pipe 31 sets up certainly 3 bottom of the outer metal mold of water-cooling makes progress in 2/3's the range of height, and its inlet tube, outlet pipe extend to respectively the outside of the outer metal mold 3 of water-cooling.
For convenience of design and processing, the heights of the water-cooling coils 31 in each group can be set to be equal, of course, the heights of the water-cooling coils 31 in each group can be unequal, and the heights of the water-cooling coils 31 in each group can be set according to actual needs.
Preferably, the water-cooling coil 31 is arranged at a position which is 30-80 mm close to the inner surface of the water-cooling outer metal mold 3.
The utility model discloses a thickness of metal is thin, thick down in water-cooling outer metal mold and the water-cooling, has the big heat accumulation in below, the little heat accumulation in top for the metal mold receives metal liquid heating back top rapid heating up to higher temperature cooling strength along with it and reduces rapidly, thereby plays and postpones the solidification effect, plays the purpose that the order solidifies, and great heat accumulation and cooling strength can be maintained on the one hand to the metal mold that the lower part is thick, the condition has been created for lower part buries condenser tube underground simultaneously.
In addition, 2-5 groups of water-cooling coils 31 are arranged in the 2/3 height range of the water-cooling outer metal mold 3.
One feasible technical scheme is that the water-cooled outer metal mold 3 is provided with a fireproof heat-insulating layer 10 at the periphery of the outer surface within the height range of 1/3 from the top end to the bottom, and the heat-insulating layer is made of heat-insulating and heat-preserving cotton materials, so that the heat transfer loss of the upper part of the water-cooled outer metal mold 3 is greatly reduced, the upper solidification time is greatly prolonged and delayed, and the sequential solidification of molten metal in a mold cavity from bottom to top is facilitated.
The other feasible technical scheme is that the water-cooling outer metal mold 3 and the water-cooling inner metal mold 4 are sectional combined metal molds and respectively comprise 2-3 sections, and male and female rabbets are arranged between each section of metal mold for positioning and naturally falling and connecting. The metal with the segmented combination structure is adopted, the manufacturing difficulty of the die is reduced, the height of the die can be adjusted according to the length requirement of the casting 9, and the height specification of the die for replacement becomes more flexible.
When a multi-section combined metal mold is adopted, at least one group of water-cooling coil pipes 31 are arranged in each section of the water-cooling outer metal mold 3. In one embodiment shown in fig. 1, a set of water-cooled coils 31 is provided in each section of water-cooled outer metal mold 3.
Further, a cooling device is further arranged in the water-cooling inner metal mold, specifically, a central cooling water pipe 8 penetrates through the riser casting mold 1 and extends into the bottom of the water-cooling inner metal mold 4, and the central cooling water pipe 8 is erected on the riser casting mold 1.
In a preferred technical scheme, the central cooling water pipe 8 is arranged on the central line of the water-cooled inner metal mold 4; and set up in the metal type 4 in the water-cooling on the central condenser tube 8, along direction of height equipartition multilayer aerial fog nozzle 80, the circumferencial direction ring on every layer is established 4 ~ 8 nozzles 80 of equipartition, can open every layer of nozzle 80 from bottom to top in proper order to realize the interior metal type sequential cooling from bottom to top. After the casting is finished, the water inlet and the water outlet of each group of water-cooling coils 31 and the nozzles 80 of each layer are opened from bottom to top in sequence, and the casting in the cavity is cooled from bottom to top both externally and internally. The cooling water sprayed from the spray nozzle 80 is heated by the water-cooled inner metal mold 4 and evaporated, thereby performing the functions of cooling the lower water-cooled inner metal mold 4 and cooling the lower casting. And (3) correspondingly opening the spray nozzles 80 and the water-cooling coil pipes 31 corresponding to the spray nozzles layer by layer along with the upward movement of the molten metal solidified from bottom to top until the molten metal is solidified to the lower edge of the riser, closing the central cooling water pipe, and continuously evaporating the water in the residual inner cavity until the water is completely evaporated. As shown in fig. 2, in another embodiment, the water outlet of the central cooling water pipe 8 is located at the lowest part of the water pipe, after the casting is completed, the water inlet of each group of water-cooling coils 31 is sequentially opened from bottom to top, and the water outlet 81 of the central cooling water pipe 8 is opened at the same time, cooling water is injected into the lower part of the cavity 411 in the water-cooling metal mold 4 at a certain height, and the cooling water heated by the water-cooling metal mold 4 is heated and evaporated, so as to cool the lower part of the water-cooling metal mold 4 and cool the casting below, and along with the upward movement of the molten metal solidified from bottom to top, the cooling water level inside the liquid level detection device is controlled to continuously rise and be at the same height as the water-cooling coils 31 injected with cooling water, until the metal is solidified to the lower edge of the riser, the central cooling water pipe is closed, and. The inner cavity 411 is formed by the inner wall surface of the water-cooled inner metal mold 4 and a partition plate 412 which is arranged between the bottom of the inner wall surface and the upper part of a through inner hole 5023 of the water-cooled bottom box 5.
Wherein, level detection device includes level gauge 14, level gauge float 13 sets up in the metal type 4 in the water-cooling, through wire rope 15 with level gauge 14 is connected.
In a specific embodiment, as shown in fig. 2, a first pulley 17 is disposed at an upper portion of the central cooling water pipe 8, a second pulley 16 is disposed at an outer portion of the mold, and a wire rope 15 is wound around the first and second pulleys 17, 16. The liquid level meter buoy 13 is sleeved on the central cooling water pipe 8, and the liquid level meter buoy 13 is connected with the liquid level meter 14 through a steel wire rope 15. The level gauge float 13 rises and falls along with the rise and fall of the cooling water level in the water-cooled inner metal mold 4, and drives the level gauge 14 to rise and fall together, so as to indicate the height of the cooling water level in the water-cooled inner metal mold 4 at any time.
Referring to fig. 1, fig. 3A, fig. 3B, fig. 3C, fig. 4A, fig. 4B, and fig. 4C, in a feasible technical solution, the water-cooled inner metal mold 4 is a variable diameter metal mold, the variable diameter water-cooled inner metal mold 4 is composed of 2 to 3 segments in the height direction, and male and female spigots are arranged between each segment of the metal mold for positioning and naturally falling connection.
In an embodiment, each of the sections of the water-cooled inner metal mold 4 has a plurality of inner metal mold units 406 that are radially separated, the upper and lower ends of each inner metal mold unit 406 are respectively connected with the upper flange 401 and the lower flange 403 to form a complete water-cooled inner metal mold 4, and each inner metal mold unit 406 can move radially relative to the upper and lower flanges 401, 403. Wherein, the adjacent upper and lower flanges respectively form a male and female spigot for positioning, and the water-saving cold inner metal types are connected through natural falling. The utility model discloses a cylinder-shape water-cooling in metal type 4 can solidify going on of shrink along with the molten metal, and the diameter changes, and when 9 castings solidify the shrink, can change the interior metal type 4 of diameter and can not prop the foundry goods and split, and 9 castings solidify the shrink later stage and can not make 4 locking of metal type in the water-cooling, and 9 castings easily go out the case.
Specifically, each section of the water-cooled inner metal mold 4 is composed of an upper flange 401, a lower flange 403, and 4 to 8 inner metal mold units 406 of 1/4 to 1/8, as shown in fig. 3 and 4, in this specific embodiment, the water-cooled inner metal mold 4 is divided into 4 equal parts and is composed of 4 1/4 circular arc inner metal mold units 406, of course, the water-cooled inner metal mold 6 may be divided into equal parts or 8 equal parts, and the number of the equal parts is not limited, and may be determined according to the diameter size of the metal mold. There is a gap S between each two adjacent inner metal-type units 406, and there is a shrink seam 409 between the top and bottom of each inner metal-type unit 406 and the upper and lower flanges 401, 403. Each inner metal type unit 406 is respectively connected with the upper flange 401 and the lower flange 403 through a bolt 405, long bolt holes 404 which are radially arranged on the upper flange 401 and the lower flange 403 and are connected with the inner metal type units 406 are arranged in the radial direction, each inner metal type unit is respectively connected with the upper flange and the lower flange through bolts arranged in the long bolt holes, when the inner metal type units are extruded by the shrinkage of the casting 9, the bolts 405 of the connecting flange can slide outwards in the long bolt holes 404 along the radial direction, the gap S between the adjacent inner metal type units 406 is reduced, the inner diameter of the water-cooling inner metal type 4 is reduced, namely the diameter reduction of the water-cooling inner metal type is realized, the casting can be effectively prevented from generating shrinkage cracks, and the casting 9 and the inner metal type can be prevented from being locked. For example, in one embodiment, when the diameter of the inner bore of the casting blank is phi 800mm, the gap S may be set to 8-10 mm, and 6 gaps S are provided on the circumference. The size of the gap S and the number of the inner metal units 406 are not particularly limited, and are determined according to the size of the casting to be cast. The size of the shrink seam 409 matches the size of the set gap S.
Further, a gap S between two adjacent inner metal type units 406 is filled with a filler 410, and the filler 410 is a flexible refractory material, so that steel can be prevented from being drilled into the gap S at the initial casting stage.
Wherein, the flexible refractory material can be composed of refractory fiber cotton, refractory clay and graphite.
In addition, a baffle 402 with a width larger than the width of the gap S is disposed at the joint of the inner walls of two adjacent inner metal units 406 constituting the water-cooled inner metal type 4, and each baffle 402 is connected to two adjacent inner metal units 406 and can slide along with the contraction of the inner metal units 406. For example, a transverse slot may be provided in the baffle 402, and a bolt may pass through the slot to connect the baffle 402 with the metal mold body, when the inner diameter of the metal mold 4 in the water cooling becomes larger by the compression of the casting 9, that is, when the metal mold body slides radially outward, the bolt connecting the baffle and the metal mold body slides in the transverse slot, so that the baffle 402 can slide along with the metal mold body. One specific technical scheme is that high-temperature refractory material coatings are respectively arranged on the inner surface of the water-cooled outer metal mold 3 and the outer surface of the water-cooled inner metal mold 4, and each coating consists of a coating layer and a sand layer; the high-temperature refractory material coating is a wedge-shaped variable-thickness coating with a thick upper part and a thin lower part, so that the cavity coated with the high-temperature refractory material coating is formed into a roughly cylindrical body.
Further, the thickness range of the high-temperature refractory material coating is 0.1-20 mm, and in a specific embodiment, the high-temperature refractory material coating comprises a chromium ore sand layer coated on the inner wall surface of the water-cooling outer metal mold and the outer wall surface of the water-cooling inner metal mold, and a zircon powder coating layer coated on the chromium ore sand layer.
As shown in fig. 5 and 6, the water-cooled bottom box 5 of the hollow shell water-cooling casting device of the present invention includes: the outer box 501 is arranged on an inner water-cooling annular sleeve 502 in the outer box 501, a U-shaped cavity 510 is formed between the outer box 501 and the inner water-cooling annular sleeve 502, and the U-shaped cavity 510 is located at the lower part of an annular casting cavity formed between the water-cooling outer metal mold 3 and the water-cooling inner metal mold 4 and is communicated with the annular casting cavity. The lower ends of the outer box body 501 and the inner water-cooling annular sleeve 502 are fixedly connected with the bottom box plate 504, and the upper end surface of the outer box body 501 is provided with a positioning spigot connected with the lower end of the water-cooling outer metal mold 3. The outer case 501 includes a cylindrical body and a dipper handle portion 508 formed along a tangential direction of the cylindrical outer case, constituting a dipper handle-shaped water-cooled bottom case.
The outer box 501 of the water-cooled bottom box 5 is made of cast steel or cast iron with a wall thickness of 30-100 mm.
In one embodiment, the inner water-cooled annular sleeve 502 is formed by a cylindrical upper ring sleeve 5021 with a smaller diameter and a cylindrical lower ring sleeve 5022 with a larger diameter, forming a convex cylinder. The inner water-cooling annular sleeve 502 is internally provided with a cylindrical through inner hole 5023, the outer surface of the inner water-cooling annular sleeve 502 consists of an outer cylindrical surface of an upper annular sleeve 5021 with a small diameter and an upper annular surface of a lower annular sleeve 5022 with a large diameter to form an L-shaped revolution surface, an outer annular chill 503 is sleeved on the upper annular surface of the lower annular sleeve 5022, the inner circumferential surface of the outer annular chill 503 and the L-shaped revolution surface form the U-shaped cavity 510, and an annular refractory brick lining 505 is built on the vertical surface and the bottom surface of the U-shaped cavity 510.
Further, a cooling water coil 5024 is embedded in the inner water-cooling annular sleeve 502 at a position 30-50 mm away from the L-shaped revolution surface, a water inlet and a water outlet of the cooling water coil 5024 are led out from the inner surface of the through inner hole 5023 and extend to the outside of the water-cooling bottom box 5 through the central through hole of the bottom box plate 504.
In a specific scheme, a refractory brick tube is arranged in the ladle handle part 508, the refractory brick tube is provided with a cross runner 506, one end of the cross runner 506 horizontally extends to the U-shaped cavity 510 and forms the tangent cross gate 500, and the other end of the cross runner 506 vertically upwards forms a straight runner 507 through a 90-degree corner brick.
And heat preservation lining sand 509 is filled between the outer box body 501 and the outer peripheral surfaces of the outer ring cold iron 503 and the lower ring sleeve 5022, and in the ladle handle part 508.
As shown in fig. 5, in one embodiment, one end of the runner 506 extends horizontally, through the outer annular chill 503, an annular refractory brick liner 505 communicates with a U-shaped cavity 510, a tangential runner 500 is formed in the inner wall of the outer annular chill 503, and the tangential runner 500 extends through the annular refractory brick liner 505.
The utility model discloses a rising head casting mould 1 includes: a riser box 101, a hollow ring-shaped sand core 2 arranged therein; the inner wall of the riser box 101 is provided with a heat-insulating refractory material layer, the inner wall of the hollow ring-shaped sand core 2 is provided with a heat-insulating refractory cotton layer, and the inner cavity of the hollow ring-shaped sand core 2 is communicated with the inner cavity 411 of the water-cooling inner metal mold 4.
Utilize the utility model discloses foretell hollow shell water-cooling casting device carries out the operation according to the step of mould equipment, casting, control, unpacking. The method specifically comprises the following steps:
preparation of a mold: the method comprises the modeling of an annular water-cooled bottom box, the cleaning and sand hanging of water-cooled inner and outer metal molds, the modeling of a riser outer box and a riser sand core; drying, etc. The following instrument is a description of the sand-hanging model of the metal mold in water cooling:
firstly, a lower flange 403 of a water-cooling inner metal type 4 is flatly placed on a working rack, then 1/4 equally divided inner metal type units 406 are respectively placed at positions corresponding to the lower flange 403, T-shaped long bolt holes 404 on the lower flange 403 are aligned with threaded holes of the inner metal type units 406, fastening bolts 405 and gaskets are penetrated, the required initial water-cooling inner metal type diameter is adjusted (concentric with the lower flange 403 is ensured), bolts of the upper flange 401 and the lower flange 403 are pre-tightened after the upper flange 401 is installed, the strength is moderate (the shrinkage of a casting 9 is influenced by excessive force, the shape of an excessively small structure cannot be ensured), then a baffle plate 402 of an inner expansion gap is installed, a contractible refractory filler 410 is filled into the expansion gap (gap S), a variable-thickness high-temperature refractory material coating with a variable thickness and a thin thickness is hung on the outer surface of a cylinder body of the water-cooling metal type 4 as required, including the expansion gap part, and drying and correcting the mold before pouring.
Assembling a mold:
firstly, placing a prepared annular water-cooling bottom box 5 on a casting site, paving and compacting the ground, and leading out a water inlet pipe and a water outlet pipe of a water-cooling pipe; then, a lower section, an upper section and a riser sand core of the cold inner metal mold 4 are dropped on the water-cooled bottom box 5; leveling the seam with alcohol-based paint, igniting and drying; combining the upper and lower sections of the water-cooled outer metal mold 3 together, flattening the joint with an alcohol-based coating draft, igniting, self-drying, integrally hoisting (the upper and lower sections can not be staggered), and slowly assembling the middle-water-cooled inner metal mold 4 on the outer box seam of the water-cooled bottom box 5; closing the riser casting mold 1; installing a straight casting pipe 7 and a pouring cup 11; blowing and sucking sand impurities in the cavity by using a dust collector; installing a central cooling water pipe 8 in the water-cooled inner metal mold 4; the water inlets and outlets of the central cooling water pipe 8 and the water cooling coil 31 are connected with a cooling water system.
Casting a casting, controlling cooling and opening:
firstly, checking whether a pipeline is connected well, opening a water return pipeline connected with a water-cooling coil 31, a central cooling water pipe 8 and a cooling water coil 5024, and keeping the water return pipeline smooth;
molten metal enters the sprue 507, the cross gate 506 and a tangent cross gate 500 arranged along the tangent line of the water-cooled bottom box 5 from a casting pipe 7 communicated with the sprue 507 and is injected into a U-shaped cavity 510, and the molten metal rises in a circumferential rotation mode in the cavity by the pushing of the tangent outlet speed to fill the cavity formed by the metal molds with thin top and thick bottom;
opening a water inlet valve of a cooling water coil 5024 of a control water-cooling bottom box 5, and forcibly cooling the molten metal in the water-cooling bottom box 5; then, opening a water inlet valve for controlling a water cooling coil 31 in the water-cooling outer metal mold 3 from bottom to top in sequence, and simultaneously opening a valve for controlling a central cooling water pipe 8 arranged in the water-cooling inner metal mold 4 to simultaneously cool the casting in the cavity from outside to inside;
the molten metal is cooled and solidified by a water-cooled bottom box 5, and sequentially passes through the lower part, the middle part and the upper part of a cavity formed by water-cooled inner and outer metal molds 4 and 3 until a riser is completely solidified; closing the cooling water inlet valve, continuously keeping the water return pipeline smooth, and continuously evaporating the water remained in the pipeline along with the continuous cooling of the casting 9 until the water is evaporated to dryness;
removing the central cooling water pipe;
and opening the box and cleaning the casting.
In a specific embodiment, a pouring pipe 7 is arranged on the water-cooled bottom box 5, a pouring cup 11 is arranged at the top of the pouring pipe 7, and the pouring cup 11 and the pouring gate 6 of the pouring pipe 7 are communicated with a straight pouring gate 507 of the water-cooled bottom box 5. According to the process requirement, qualified molten metal is injected into a U-shaped cavity 510 of the water-cooling bottom box 5 along a tangent line through a pouring channel of the pouring cup 11 and the casting pipe 7, a straight pouring channel 507 and a cross pouring channel 506; molten steel enters the bottom, the middle and the upper part of a cavity formed by the water-cooled inner and outer metal molds 4 and 3 from the water-cooled bottom box 5 in a rotating manner and enters the riser casting mold 1 until the distance from the upper edge of the riser box 101 to the upper edge of the riser box is 100mm, and the casting is stopped.
Further, the metal liquid surface in the riser of the riser casting mold 1 is covered with a heat insulating agent 12 for heat insulation covering. In order to further improve the heat preservation effect, a preferable technical scheme is that the metal liquid surface in the riser is covered with a heating agent, and the heating agent is further covered with a heat preservation agent 12.
As shown in fig. 1, in a possible scheme, when cooling, the water inlets and water outlets of the first group of water-cooling coils 31 arranged at the inner lower part of the water-cooling outer metal mold 3 are opened from bottom to top, and simultaneously, the nozzles 80 on the cooling central water-cooling pipe 8 are opened layer by layer to keep the inner and outer cooling areas of the casting corresponding and enable the cooling areas to ascend synchronously.
As shown in fig. 2, in another possible scheme, during cooling, the water inlets and water outlets of the groups of water-cooling coils arranged in the water-cooling outer metal mold are sequentially opened from bottom to top, and simultaneously, the water outlet 81 at the bottom of the central cooling water pipe 8 is opened, and the water level height in the water-cooling inner metal mold 4 is kept at the same height as that of the first group of water-cooling coils 31 according to the detection result of the liquid level meter 14; then, the water-cooling coil pipes 31 of each group are sequentially opened from bottom to top, and simultaneously the water level in the corresponding water-cooling inner metal type 4 is kept to be synchronously increased.
As shown in fig. 7 and 8, the change of the castings sequentially cooled in each initial cooling stage when two types of central cooling water pipe structures are used is schematically shown. Specifically, after the casting operation is completed, a valve of a cooling water coil 5024 of the water-cooling bottom box 5 is opened, and the molten metal in the water-cooling bottom box 5 is forcibly cooled; then, the valves of the first set of water-cooling coils 31 at the lower part of the water-cooling outer metal mold 3 are opened, and in one embodiment shown in fig. 7, the nozzles 80 of the central cooling water pipes 8 in the water-cooling inner metal mold 4 are opened layer by layer at the same time, and the height of the cooling water sprayed in the water-cooling inner metal mold 4 is kept the same as that of the first set of water-cooling coils 31. As the molten metal solidifies, the second and third … … water-cooled coils 31 and the respective nozzles 80 of the central cooling water tube 8 are gradually opened to maintain the cooling areas corresponding to the inner and outer portions of the casting and to allow the cooling areas to rise synchronously.
In another embodiment shown in fig. 8, the difference from fig. 7 is that the central cooling water pipe 8 is not provided with a nozzle 80, but provided with a water outlet 81 at the bottom, the water outlet 81 of the central cooling water pipe 8 is opened while the valve of the first group of water-cooling coils 31 at the lower part of the water-cooling outer metal mold 3 is opened, and the cooling water level inside is controlled by means of a liquid level detection device to continuously rise, so that the water level in the water-cooling inner metal mold 4 is kept at the same height as that of the corresponding first group of water pipes; when the cooling water is injected into the second and third groups of water-cooling coils 31, the water level in the corresponding inner metal mold is synchronously increased, so as to keep the cooling areas inside and outside the casting corresponding and enable the cooling areas to be synchronously increased.
The utility model discloses forced drive foundry goods 9 is cooled off rapidly by the under casing and solidifies, through lower part, middle part, the upper portion of die cavity in proper order, solidifies completely until the rising head. And after the casting 9 is completely solidified, closing the cooling water inlet valve, continuously keeping the water return pipeline smooth, and continuously evaporating the water remained in the pipeline and the metal mold in the water cooling along with the continuous cooling of the casting 9 until the water is evaporated to dryness. And finally, removing the central cooling water pipe.
Then, entering a box opening process: firstly, opening a dead head box 101 of a dead head casting mould 1 and a hollow annular sand core 2, then opening a water-cooled outer metal mould 3, removing a casting pipe 7, and cutting off a pouring gate 6; adjusting the water-cooled inner metal type 4, the casting 9 and the water-cooled bottom box 5 to an unpacking and shakeout site together, removing a bottom box plate 504, cutting a cross runner 506, and dismantling an outer annular chiller 503 and an inner water-cooled annular sleeve 502; removing the metal types 4 in the water cooling one by one; and cleaning and appearance inspection are carried out on the casting 9, and the casting is conveyed to the next procedure, so that the whole casting procedure is completed.
The utility model discloses an adopt the end casting method, follow the tangent line from runner 500 and get into annular cavity below, with the help of the promotion of tangent line exit velocity, make the molten metal be the circular rotation mode and rise for bubble, impurity that the metal liquid level forward position formed can not stop on 9 surfaces of foundry goods, please cooperate and see figure 11, consequently can obtain more pure foundry goods surface quality. The molten metal entering the annular cavity formed by the water-cooled outer metal mold 3 and the water-cooled inner metal mold 4 with the vertical cross-sectional structure of thin top and thick bottom shows different stages of cooling of the casting as shown in fig. a, B, c and d, wherein the light area shows an unsolidified area a3, and the dark area outside the unsolidified area shows a solidified layer B3. That is, fig. 11a shows the start of solidification, fig. 11B shows the initial stage of solidification, fig. 11c shows the middle stage of solidification, fig. 11d shows the late stage of solidification, and fig. 11e shows the end (complete solidification), showing the change in molten metal (non-solidified region a3) and solidified layer B3. The method is characterized in that: the lower part of the liquid core is narrow and the upper part is wide and shallow at the later stage of solidification, so that smooth feeding is realized. Adopt the utility model discloses a when the foundry goods was made to the device, the cooling that at first receives the casting mould surface begins to solidify and forms the solidification shell, and the molten metal that is located water-cooling under casing 5 receives the interior water-cooling annular cover 502, the ascending forced cooling of 3 orientations that outer annular chill 503 constitutes and preferentially solidifies to promote to solidify the forward position and pass from bottom to top. The molten metal below the water-cooled inner and outer metal molds 4 and 3 is cooled by the thick-wall metal mold below and subjected to subsequent forced water cooling, so that the solidification of the molten metal in the water-cooled bottom box 5 is carried out to continuously push the solidification front to develop from bottom to top; the upper metal mold has a very high temperature rise quickly after being heated by molten metal due to the thin wall thickness, namely the low heat storage capacity of the casting mold, so that solidification at the position is stopped, and the upper coating layer and the lower coating layer ensure that the heat transmission resistance of the molten metal to the casting mold is higher, so that the relative solidification time of the molten metal above the metal mold is delayed from the lower part, namely the sequential solidification caused by forced sequential cooling and sequential cooling is formed until a riser. The outer surface of the molten metal in the riser is contacted with the heat-insulating refractory material of the riser casting mold 1, the inner surface of the molten metal is contacted with the core sand core made of the heat-insulating refractory material, and the upper surface of the molten metal is contacted with the heat-insulating agent 12, so that an excellent heat-insulating environment is provided, the overheating state of the molten metal can be maintained for a long time until the riser is solidified and pushed to the end; consequently avoided the inside shrinkage cavity of this large-scale, tube-shape foundry goods of high-thickness ratio, loose defect's emergence, as shown in the picture e in fig. 11, adopted the utility model discloses a foundry goods of device production, its casting defect concentrates on the middle part of rising head and foundry goods wall thickness, and the defect rank is lighter, can overcome this casting defect comparatively easily through subsequent forging operation. The utility model discloses specially adapted pipe thickness 100 ~ 600mm, diameter 800 ~ 2000mm, high 2000 ~ 6000 mm's large-scale thick wall pipe's manufacturing.
FIG. 12 is a comparison of simulated casting CAE defect predictions using different casting methods, wherein FIGS. 12a1, a2 show the prediction of casting defects using known static core casting methods, and the darker colors indicate that the defects F are severe and concentrated on the inner surface; FIGS. 12b1, b2 show the prediction of defects in castings using known air-cooled steel core casting methods, where the darker colors indicate severe defects F' and are located within the skin; fig. 12c is a casting defect prediction produced by the water-cooled casting apparatus of the present invention, as shown in the figure, the dotted line in the middle of the casting represents defect F ", the lighter color thereof represents that the defect is light, and the defect is located in the middle of the casting wall thickness, and the defect is easily overcome by the subsequent forging process. Therefore, compared with the prior art, the casting produced by the device of the utility model greatly reduces the casting defects and improves the yield.
The above-mentioned instrument is the illustrative embodiment of the present invention, not for limiting the scope of the present invention. Any person skilled in the art should also realize that such equivalent changes and modifications can be made without departing from the spirit and principles of the present invention. Moreover, it should be noted that the components of the present invention are not limited to the above-mentioned overall application, and the technical features described in the specification of the present invention can be selected to be used alone or in combination according to actual needs, so that the present invention naturally covers other combinations and specific applications related to the invention of the present invention.
Claims (26)
1. The utility model provides a hollow shell water-cooling casting device which characterized in that, casting device includes: the cylindrical water-cooling outer metal mold is arranged in the cylindrical water-cooling inner metal mold, and an annular casting cavity is formed between the water-cooling inner metal mold and the water-cooling outer metal mold; riser casting molds are arranged at the tops of the water-cooled outer metal mold and the water-cooled inner metal mold; the water-cooling bottom box is arranged at the lower parts of the water-cooling outer metal mold and the water-cooling inner metal mold, and the molten metal enters the cavity from the pouring gate through the water-cooling bottom box; the pouring gate is a tangential side gate, molten metal enters the water-cooling bottom box from the pouring gate along the tangential direction, and the molten steel rises from the lower part of the cavity in a circumferential rotation mode by the aid of pushing of the outlet speed of the tangential side gate so as to obtain a pure casting surface; the longitudinal section shapes of the water-cooling outer metal mold and the water-cooling inner metal mold are metal molds with thin tops and thick bottoms and taper, and the relative solidification time of the molten metal above the inside of the cavity is delayed from that below, so that the molten metal is sequentially cooled.
2. The water-cooling casting device for the hollow shell as claimed in claim 1, wherein a plurality of groups of water-cooling coils are arranged in the water-cooling outer metal mold, the water-cooling coils are arranged in a height range of 2/3 from the bottom end of the water-cooling outer metal mold, and a water inlet pipe and a water outlet pipe of each water-cooling coil respectively extend to the outside of the water-cooling outer metal mold.
3. The water-cooling casting device for the hollow shell as claimed in claim 2, wherein the water-cooling coil is arranged at a position which is 30-80 mm close to the inner surface of the water-cooling outer metal mold.
4. The water-cooling casting device for the hollow shell as claimed in claim 2, wherein 2-5 groups of water-cooling coils are arranged in the 2/3 height range of the water-cooling outer metal mold.
5. The water-cooled casting apparatus for a hollow shell according to claim 1, wherein the water-cooled outer mold has a refractory heat insulating layer provided around the outer surface thereof within a height range of 1/3 degrees from the top downward.
6. The water-cooling casting device for the hollow pipe blank according to any one of claims 1 to 5, wherein the water-cooling outer metal mold and the water-cooling inner metal mold are sectional combined metal molds and respectively comprise 2-3 sections in the height direction, and two adjacent metal molds are positioned through male and female rabbets and naturally fall and connected.
7. A water-cooled casting device for hollow shell pipes as claimed in claim 6, wherein at least one set of water-cooled coil pipe is arranged in each section of the water-cooled outer metal mold.
8. The water-cooled casting apparatus for a hollow shell as claimed in claim 1, wherein a central cooling water pipe is extended through said riser mold into the bottom of said water-cooled metal mold, and said central cooling water pipe is erected on said riser mold.
9. The water-cooled casting apparatus for a hollow shell according to claim 8, wherein the central cooling water pipe is provided on a center line of the water-cooled inner metal mold; and set up in the metal type in the water-cooling on the central condenser tube, along direction of height equipartition multilayer aerial fog nozzle, 4 ~ 8 nozzles are being equipped with to the equipartition in the circumferencial direction ring on every layer, can open every layer of nozzle from bottom to top in proper order to realize the interior metal type sequential cooling from bottom to top.
10. The water-cooled casting device for the hollow shell as claimed in claim 8, wherein the bottom of the central cooling water pipe is provided with a water outlet.
11. The water-cooling casting device for the hollow pipe blank according to claim 10, further comprising a liquid level detection device, wherein the liquid level detection device comprises a liquid level meter and a liquid level meter float, and the liquid level meter float is arranged in the metal mold in the water cooling and is connected with the liquid level meter through a steel wire rope.
12. The water-cooling casting device for the hollow pipe blank according to claim 1, wherein the water-cooling inner metal mold is a variable-diameter metal mold, the water-cooling inner metal mold is composed of 2-3 sections in the height direction, and two adjacent sections of metal molds are positioned through male and female rabbets and naturally fall and connected.
13. The water-cooled casting apparatus for a hollow shell as claimed in claim 12, wherein each of said water-cooled inner metal molds has a plurality of inner metal mold units divided in a radial direction, upper and lower ends of each inner metal mold unit are connected to an upper flange and a lower flange, respectively, to form a complete water-cooled inner metal mold, and each of said inner metal mold units is movable in a radial direction with respect to said upper and lower flanges.
14. The water-cooling casting device for the hollow pipe blank according to claim 13, wherein each section of the water-cooling inner metal mold is composed of an upper flange, a lower flange and 4-8 inner metal mold units, and a gap is formed between every two adjacent inner metal mold units; go up flange and lower flange go up along the radius direction be radial connection of putting the long bolt hole of interior metal type unit, every interior metal type unit is through setting up bolt in the long bolt hole respectively with go up the flange and be connected with lower flange, the bolt of flange can slide along the long bolt hole when receiving the extrusion of foundry goods shrink, and the clearance between the adjacent interior metal type unit is pressed and is reduced, realizes the reducing to prevent foundry goods shrink crackle, prevent foundry goods and interior metal type locking.
15. The water-cooled casting apparatus for a hollow shell according to claim 14, wherein a filler is filled in a gap between two adjacent inner metal mold units, and the filler is a yieldable refractory material to prevent steel from being drilled into the gap at an early stage of casting.
16. The water-cooling casting device of the hollow pipe blank according to claim 14 or 15, wherein a baffle plate with the width larger than the width of the gap is arranged at the joint of the inner walls of the water-cooling inner metal mold, and each baffle plate is connected with two adjacent inner metal mold units and can slide along with the contraction of the metal mold body.
17. The water-cooling casting device for the hollow shell according to claim 1, characterized in that: the inner surface of the water-cooling outer metal mold and the outer surface of the water-cooling inner metal mold are both provided with high-temperature refractory material coatings; the high-temperature refractory material coating is a wedge-shaped variable-thickness coating with a thick upper part and a thin lower part, so that the cavity coated with the coating layer is formed into a roughly cylindrical body.
18. The water-cooling casting device for the hollow shell as claimed in claim 17, wherein the thickness of the high-temperature refractory coating ranges from 0.1 mm to 20mm, and the high-temperature refractory coating is composed of a coating layer and a sand layer.
19. The water-cooled casting apparatus for a hollow shell according to claim 18, wherein the high-temperature refractory coating includes a chromium ore sand layer coated on an inner wall surface of the water-cooled outer metal mold and an outer wall surface of the water-cooled inner metal mold, and a zircon powder coating layer coated on the chromium ore sand layer.
20. The water-cooled casting apparatus for a hollow shell according to claim 1, wherein the water-cooled bottom box comprises: the outer box body is an inner water-cooling annular sleeve arranged in the outer box body, and a U-shaped cavity communicated with the cavity is formed between the outer box body and the inner water-cooling annular sleeve; the lower ends of the outer box body and the inner water-cooling annular sleeve are fixedly connected with the bottom box plate, and the upper end surface of the outer box body is provided with a positioning spigot connected with the lower end of the water-cooling outer metal mold; the outer box body comprises a cylindrical body and a gourd ladle handle part formed along the tangential direction of the cylindrical outer box body to form a gourd ladle handle-shaped water-cooling bottom box.
21. A water-cooled casting apparatus for a hollow shell as claimed in claim 20, wherein the outer casing of the water-cooled bottom box is made of cast steel or cast iron having a wall thickness of 30 to 100 mm.
22. The water-cooled casting apparatus for a hollow shell as claimed in claim 20, wherein said inner water-cooled annular sleeve is formed of a cylindrical upper annular sleeve having a smaller diameter and a cylindrical lower annular sleeve having a larger diameter to form a convex cylindrical body; the inner water-cooling annular sleeve is internally provided with a cylindrical through inner hole, the outer surface of the inner water-cooling annular sleeve forms an L-shaped revolution surface by an outer cylindrical surface of the upper annular sleeve with a small diameter and an annular surface of the lower annular sleeve with a large diameter, an annular chilling block is sleeved on the annular surface of the lower annular sleeve, the inner circumferential surface of the annular chilling block and the L-shaped revolution surface form the U-shaped cavity, and the vertical surface and the bottom surface of the U-shaped cavity are built with refractory brick linings.
23. The water-cooling casting device for the hollow shell as claimed in claim 22, wherein a cooling water coil is embedded in the inner water-cooling annular sleeve at a position 30-50 mm away from the L-shaped revolution surface, and a water inlet and a water outlet of the cooling water coil are both led out from the inner surface of the through inner hole and extend to the outside of the water-cooling bottom box through the central through hole of the bottom box plate.
24. A water-cooled casting apparatus for a hollow shell as claimed in claim 20, wherein a refractory brick tube is provided in the ladle portion, the refractory brick tube has a runner, one end of the runner extends horizontally to the U-shaped cavity and forms the tangential runner, and the other end of the runner forms a sprue vertically upward through a 90 ° corner brick.
25. The water-cooled casting device for the hollow shell as claimed in claim 22, wherein a refractory brick tube is arranged in the ladle handle part, the refractory brick tube is provided with a cross gate, one end of the cross gate extends horizontally, penetrates through the outer annular chill and the annular refractory brick lining, is communicated with the U-shaped cavity and forms the tangential cross gate, and the other end of the cross gate is vertically upwards formed into a straight gate through a 90-degree corner brick.
26. A water-cooled casting apparatus for a hollow shell as claimed in claim 20, wherein said riser mold comprises: the riser box is a hollow annular sand core arranged in the riser box; the inner wall of the riser box is provided with a heat-insulating refractory material layer, the inner wall of the hollow annular sand core is provided with a heat-insulating refractory cotton layer, and the inner cavity of the hollow annular sand core is communicated with the inner cavity of the water-cooling inner metal mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201518334U CN202517011U (en) | 2012-04-11 | 2012-04-11 | Water-cooling casting device for hollow pipe blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201518334U CN202517011U (en) | 2012-04-11 | 2012-04-11 | Water-cooling casting device for hollow pipe blank |
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| CN202517011U true CN202517011U (en) | 2012-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012201518334U Expired - Lifetime CN202517011U (en) | 2012-04-11 | 2012-04-11 | Water-cooling casting device for hollow pipe blank |
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| CN (1) | CN202517011U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626771A (en) * | 2012-04-11 | 2012-08-08 | 中冶京诚工程技术有限公司 | Water-cooling casting method and device for hollow pipe blank |
| CN102935493A (en) * | 2012-11-20 | 2013-02-20 | 天津重型装备工程研究有限公司 | Method for manufacturing large hollow steel ingots by forced cooling with single sleeves |
| WO2013152478A1 (en) * | 2012-04-11 | 2013-10-17 | 中冶京诚工程技术有限公司 | Hollow billet water cooling casting method and device |
| CN106041032A (en) * | 2016-08-11 | 2016-10-26 | 山东豪迈机械科技股份有限公司 | Large impeller precision casting mold and system and large impeller low-pressure casting system |
| CN106345974A (en) * | 2016-07-27 | 2017-01-25 | 焦作固德联合机械制造有限公司 | Iron model sand coated casting method for concrete pump bending pipe and mould |
| CN106694817A (en) * | 2017-03-28 | 2017-05-24 | 辽宁爱维尔铸业股份有限公司 | Double-disk flange and through-wall flange spheroidal graphite cast iron straight pipe integral casting technology |
| CN108296452A (en) * | 2018-01-29 | 2018-07-20 | 湖州龙溢机械有限公司 | A kind of automobile central siphon die for processing |
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2012
- 2012-04-11 CN CN2012201518334U patent/CN202517011U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626771A (en) * | 2012-04-11 | 2012-08-08 | 中冶京诚工程技术有限公司 | Water-cooling casting method and device for hollow pipe blank |
| WO2013152478A1 (en) * | 2012-04-11 | 2013-10-17 | 中冶京诚工程技术有限公司 | Hollow billet water cooling casting method and device |
| CN102626771B (en) * | 2012-04-11 | 2014-10-22 | 中冶京诚工程技术有限公司 | Water-cooling casting method and device for hollow pipe blank |
| CN102935493A (en) * | 2012-11-20 | 2013-02-20 | 天津重型装备工程研究有限公司 | Method for manufacturing large hollow steel ingots by forced cooling with single sleeves |
| CN106345974A (en) * | 2016-07-27 | 2017-01-25 | 焦作固德联合机械制造有限公司 | Iron model sand coated casting method for concrete pump bending pipe and mould |
| CN106041032A (en) * | 2016-08-11 | 2016-10-26 | 山东豪迈机械科技股份有限公司 | Large impeller precision casting mold and system and large impeller low-pressure casting system |
| CN106041032B (en) * | 2016-08-11 | 2019-05-03 | 山东豪迈机械科技股份有限公司 | Large-scale impeller precision casting mold and system and large-scale impeller low pressure casting system |
| CN106694817A (en) * | 2017-03-28 | 2017-05-24 | 辽宁爱维尔铸业股份有限公司 | Double-disk flange and through-wall flange spheroidal graphite cast iron straight pipe integral casting technology |
| CN108296452A (en) * | 2018-01-29 | 2018-07-20 | 湖州龙溢机械有限公司 | A kind of automobile central siphon die for processing |
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