CN202506780U - Steel wire rewinding correction device of tire bead - Google Patents

Steel wire rewinding correction device of tire bead Download PDF

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Publication number
CN202506780U
CN202506780U CN2012201201004U CN201220120100U CN202506780U CN 202506780 U CN202506780 U CN 202506780U CN 2012201201004 U CN2012201201004 U CN 2012201201004U CN 201220120100 U CN201220120100 U CN 201220120100U CN 202506780 U CN202506780 U CN 202506780U
Authority
CN
China
Prior art keywords
wheel
wire
steel wire
tension force
straightener
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN2012201201004U
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Chinese (zh)
Inventor
陆海
徐一铭
徐丹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHANGJIAGANG SHENGDA STEEL ROPE CO Ltd
Original Assignee
ZHANGJIAGANG SHENGDA STEEL ROPE CO Ltd
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Filing date
Publication date
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Priority to CN2012201201004U priority Critical patent/CN202506780U/en
Application granted granted Critical
Publication of CN202506780U publication Critical patent/CN202506780U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model relates to a steel wire rewinding correction device of a tire bead. The steel wire rewinding correction device comprises an unwinding shaft, a winding shaft and a rewinding correction mechanism. The rewinding correction mechanism comprises a tension induction wheel, a first wire through wheel, a second wire through wheel, a traction wheel and a corrector which are arranged in rotating mode. A steel wire unwound from the unwinding shaft is wound around the tension induction wheel and the first wire through wheel, the steel wire wound from the first wire through wheel passes through the second wire through wheel to be wound around the traction wheel, the steel wire wound from the traction wheel passes through the corrector to be wound on the winding shaft which is driven by a motor, an induction device is installed on the tension induction wheel, the output end of the induction device is in signal connection with a programmable logic controller (PLC), and the PLC controller is in signal connection with the motor through a frequency converter to control rotating speed of the motor. The steel wire rewinding correction device has the advantages of reducing scraps caused by poor wire distribution and conducting re-correction to remove residual stress in the steel wire.

Description

Steel bead wire is recoiled straightener
Technical field
the utility model relates to a kind of steel bead wire and recoils straightener.
Background technology
are in the traditional mode of production process of steel bead wire; Because steel wire is uneven in the mould internal strain; And the inhomogeneous deformation meeting produces residual stress, and this residual stress generally can be eliminated through tempering and roll straightening device, but reason causes residual stress to eliminate because straightener is bad or the straightener adjustment is not in place etc. sometimes; Influence the steel wire grazing, serious meeting causes whole dish steel wire to use and scraps; When the steel bead wire tempering is produced, also can occur in addition, disorderly coil when causing the client to use and perhaps cause broken string because of line ball because equipment or human factor cause the winding displacement quality not good.
The utility model content
The purpose of the utility model provide a kind of to the bad steel wire of grazing align again and again the steel bead wire of winding displacement recoil straightener.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
a kind of steel bead wire is recoiled straightener; Comprise paying out reel, take-up axle and recoil straightening mechanism; Described recoil straightening mechanism comprises the tension force induction wheel that rotates setting, first wire-crossing wheel that rotation is provided with, second wire-crossing wheel that rotation is provided with, traction wheel, the straightener of rotation setting; The steel wire of emitting from described paying out reel is around on described tension force induction wheel and described first wire-crossing wheel; Laying out the steel wire that comes from described first wire-crossing wheel is around on the described traction wheel after through described second wire-crossing wheel; From described traction wheel lay out the steel wire that comes through rolling behind the described straightener on described take-up axle, described take-up axle is equipped with sensing device by motor-driven on the described tension force induction wheel; The output end signal of described sensing device is connected to a PLC controller, and this PLC controller is connected to described motor through the frequency converter signal and its rotating speed is controlled.
preferably are provided with restriction and treat to depart from around steel wire the manual spacing handle at the two ends of described take-up axle between described straightener and the described take-up axle.
preferably; Double-deck wheel construction before and after described tension force induction wheel and described first wire-crossing wheel are, the steel wire of emitting from described paying out reel successively behind the anterior layer of the back layer of described tension force induction wheel, the back layer of described first wire-crossing wheel, the anterior layer of described tension force induction wheel, described first wire-crossing wheel around described second wire-crossing wheel extremely.
further preferably; The turning cylinder of described tension force induction wheel is loaded on the axle bed; These axle bed both sides are loaded in the groove through spring respectively; When the described spring of both sides make a concerted effort to change the time, described axle bed drives that described tension force induction wheel is corresponding to slide along described groove, described sensing device is the displacement transducer that is loaded between described groove and the described axle bed.
further preferably, described sensing device is to be loaded on the locational pressure sensor of steel wire at the application point of the back layer of described tension force induction wheel.
The beneficial effect of the utility model is: the bad steel wire of grazing is aligned and winding displacement again again the effect of bringing: the one, reduce because bad the scrapping of causing of winding displacement; The 2nd, align again to eliminate the inner residual stress of steel wire, can not reduce, and satisfy the user the grazing requirement because of the excessive Mechanical Properties of Steel Wire that causes of residual stress.
Description of drawings
Accompanying drawing 1 is the structural representation that the steel bead wire of the utility model is recoiled straightener;
accompanying drawing 2 is the signal controlling schematic diagram that the steel bead wire of the utility model is recoiled the motor in the straightener.
In accompanying drawing: 1, paying out reel; 2, tension force induction wheel; 3, first wire-crossing wheel; 4, second wire-crossing wheel; 5, traction wheel; 6, straightener; 7, take-up axle; 8, manual spacing handle.
The specific embodiment
are described in detail below below in conjunction with embodiment shown in the drawings the utility model being done.
are shown in accompanying drawing 1; The steel bead wire of the utility model is recoiled straightener; Comprise paying out reel 1, take-up axle 7 and recoil straightening mechanism; Recoil straightening mechanism and comprise and rotate the tension force induction wheel 2 that is provided with, rotate first wire-crossing wheel 3 that is provided with, rotate second wire-crossing wheel 4 that is provided with, rotate the traction wheel 5, the straightener 6 that are provided with that the steel wire of emitting from paying out reel 1 is around on the tension force induction wheel 2 and first wire-crossing wheel 3, lay out the steel wire that comes from first wire-crossing wheel 3 and be around on the traction wheel 5 after through second wire-crossing wheel 4; From traction wheel 5 lay out the steel wire that comes through rolling behind the straightener 6 on take-up axle 7; Take-up axle 7 is equipped with sensing device by motor-driven on the tension force induction wheel 2, and the output end signal of sensing device is connected to a PLC controller; This PLC controller is connected to motor through the frequency converter signal and its rotating speed is controlled, and is provided with restriction between straightener 6 and the take-up axle 7 and treats to depart from around steel wire the manual spacing handle 8 at the two ends of take-up axle 7.
particularly; Tension force induction wheel 2 is arranged on the top of paying out reel 1; First wire-crossing wheel 3, second wire-crossing wheel 4 and traction wheel 5 are arranged to the direction away from paying out reel 1 successively; Traction wheel 5 is arranged on the top of take-up axle 7; The structure of double-deck wheel before and after the tension force induction wheel 2 and first wire-crossing wheel 3 are; The steel wire of pulling out on the paying out reel 1 walks around from the top of tension force induction wheel 2 back layer, again along the direction of outside common tangent around to the back layer top of first wire-crossing wheel 3, from the bottom of the back layer of first wire-crossing wheel 3 again along the direction of outside common tangent around direction to the bottom of the anterior layer of tension force induction wheel 2, from the top of the anterior layer of tension force induction wheel 2 along outside common tangent around to the top of the anterior layer of first wire-crossing wheel 3, walk around from the top of second wire-crossing wheel 4 again after walking around anterior layer one circle of first wire-crossing wheel 3 again, again around to the below of traction wheel 5, pass straightener 6 backs around twisting on the take-up axle 7 after walking around traction wheel 5 one circles again, the manual spacing handle 8 between straightener 6 and the take-up axle 7 is in order to prevent the left and right sides limit of the malfunctioning steel wire discharge of Cable Assembly system take-up axle; The turning cylinder of tension force induction wheel 2 is loaded on the axle bed; These axle bed both sides are loaded in the groove through spring respectively, when the spring of both sides make a concerted effort to change the time, axle bed drives tension force induction wheel 2 correspondences and slides along groove; Sensing device is the displacement transducer that is loaded between groove and the axle bed; When changing (increase or reduce) when tension force induction wheel 2 receives the active force of steel wire, the output signal of displacement transducer is sent to the PLC controller, and the PLC controller changes it according to this signal controlling frequency converter and delivers to the control electric voltage frequency of motor; And then change motor rev up (shown in accompanying drawing 2); This displacement transducer also can substitute with infrared sensor, and infrared sensor is delivered to the PLC controller with detection signal, and all the other principles are identical; A kind of easy form is arranged again; The axle bed fixed installation of tension force induction wheel 2; Sensing device is to be arranged on the locational pressure sensor of steel wire at the application point of the back layer of tension force induction wheel 2, and when the influence value of pressure sensor changed, it delivered to the PLC controller with control signal; The PLC controller changes it according to this control signal control frequency converter and delivers to the control electric voltage frequency of motor, and then realizes the control to rotating speed of motor.
the design recoils the device of aligning to steel wire, in the process that steel wire is recoiled, itself has certain curvature after the steel wire drawing; Through two rollers of the two rows of mutually staggered in the vertical plane each other; Make steel wire in wave shape through straightener 6, through the alternating bending distortion, curvature progressively diminishes; Thereby reach the purpose of eliminating the steel wire internal residual stress, guarantee the steel wire grazing.And with motor and traction wheel 5 as driving force; The rotating speed of the output signal control motor of the sensing device through tension force induction wheel 2; And then the time length when realizing the defective steel wire section of control through straightener 6, make it become certified products through behind the straightener 6 again.Whole apparatus structure is simple, reliable, and brings beneficial effect: the one, reduce because bad the scrapping of causing of winding displacement; The 2nd, align again to eliminate the inner residual stress of steel wire, can not reduce because of the excessive Mechanical Properties of Steel Wire that causes of residual stress, and with low cost, be suitable for promoting the use of.
the foregoing description is only for explaining the technical conceive and the characteristics of the utility model; Its purpose is to let the personage who is familiar with this technology can understand content of the utility model and enforcement according to this, can not limit the protection domain of the utility model with this.All equivalences of being done according to the utility model spirit change or modify, and all should be encompassed within the protection domain of the utility model.

Claims (5)

1. a steel bead wire is recoiled straightener; It is characterized in that: comprise paying out reel, take-up axle and recoil straightening mechanism; Described recoil straightening mechanism comprises the tension force induction wheel that rotates setting, first wire-crossing wheel that rotation is provided with, second wire-crossing wheel that rotation is provided with, traction wheel, the straightener of rotation setting; The steel wire of emitting from described paying out reel is around on described tension force induction wheel and described first wire-crossing wheel; The steel wire that comes out from described first wire-crossing wheel is around on the described traction wheel after through described second wire-crossing wheel; From described traction wheel lay out the steel wire that comes through rolling behind the described straightener on described take-up axle, described take-up axle is equipped with sensing device by motor-driven on the described tension force induction wheel; The output end signal of described sensing device is connected to a PLC controller, and this PLC controller is connected to described motor through the frequency converter signal and its rotating speed is controlled.
2. steel bead wire according to claim 1 is recoiled straightener, it is characterized in that: be provided with restriction between described straightener and the described take-up axle and treat to depart from around steel wire the manual spacing handle at the two ends of described take-up axle.
3. steel bead wire according to claim 1 is recoiled straightener; It is characterized in that: double-deck wheel construction before and after described tension force induction wheel and described first wire-crossing wheel are, the steel wire of emitting from described paying out reel successively behind the anterior layer of the back layer of described tension force induction wheel, the back layer of described first wire-crossing wheel, the anterior layer of described tension force induction wheel, described first wire-crossing wheel around described second wire-crossing wheel extremely.
4. steel bead wire according to claim 3 is recoiled straightener; It is characterized in that: the turning cylinder of described tension force induction wheel is loaded on the axle bed; These axle bed both sides are loaded in the groove through spring respectively; When the described spring of both sides make a concerted effort to change the time, described axle bed drives that described tension force induction wheel is corresponding to slide along described groove, described sensing device is the displacement transducer that is loaded between described groove and the described axle bed.
5. steel bead wire according to claim 3 is recoiled straightener, it is characterized in that: described sensing device is to be loaded on the locational pressure sensor of steel wire at the application point of the back layer of described tension force induction wheel.
CN2012201201004U 2012-03-27 2012-03-27 Steel wire rewinding correction device of tire bead Withdrawn - After Issue CN202506780U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012201201004U CN202506780U (en) 2012-03-27 2012-03-27 Steel wire rewinding correction device of tire bead

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012201201004U CN202506780U (en) 2012-03-27 2012-03-27 Steel wire rewinding correction device of tire bead

Publications (1)

Publication Number Publication Date
CN202506780U true CN202506780U (en) 2012-10-31

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Family Applications (1)

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CN2012201201004U Withdrawn - After Issue CN202506780U (en) 2012-03-27 2012-03-27 Steel wire rewinding correction device of tire bead

Country Status (1)

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CN (1) CN202506780U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102527883A (en) * 2012-03-27 2012-07-04 张家港市胜达钢绳有限公司 Rewinding straightening device for tire bead steel wires
CN102962271A (en) * 2012-12-12 2013-03-13 河南恒星科技股份有限公司 Wire winding and straightening mechanism of water tank wire-drawing machine
CN104064289A (en) * 2014-05-28 2014-09-24 丹阳市伟鹤祥线缆制造有限公司 Single twister for producing halogen-free cross-linked wires
CN104128385A (en) * 2014-07-23 2014-11-05 贵州钢绳股份有限公司 Combined steel wire straightening method and apparatus thereof
CN105668331A (en) * 2016-04-18 2016-06-15 河南恒星科技股份有限公司 Stable-wire and stable-tension combining mechanism of bunching machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102527883A (en) * 2012-03-27 2012-07-04 张家港市胜达钢绳有限公司 Rewinding straightening device for tire bead steel wires
CN102527883B (en) * 2012-03-27 2014-07-09 张家港市胜达钢绳有限公司 Rewinding straightening device for tire bead steel wires
CN102962271A (en) * 2012-12-12 2013-03-13 河南恒星科技股份有限公司 Wire winding and straightening mechanism of water tank wire-drawing machine
CN102962271B (en) * 2012-12-12 2015-04-08 河南恒星科技股份有限公司 Wire winding and straightening mechanism of water tank wire-drawing machine
CN104064289A (en) * 2014-05-28 2014-09-24 丹阳市伟鹤祥线缆制造有限公司 Single twister for producing halogen-free cross-linked wires
CN104064289B (en) * 2014-05-28 2017-01-18 丹阳市伟鹤祥线缆制造有限公司 Single twister for producing halogen-free cross-linked wires
CN104128385A (en) * 2014-07-23 2014-11-05 贵州钢绳股份有限公司 Combined steel wire straightening method and apparatus thereof
CN105668331A (en) * 2016-04-18 2016-06-15 河南恒星科技股份有限公司 Stable-wire and stable-tension combining mechanism of bunching machine

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20121031

Effective date of abandoning: 20140709

RGAV Abandon patent right to avoid regrant