CN202491501U - Safe and energy-saving solar cell assembly laminating machine - Google Patents
Safe and energy-saving solar cell assembly laminating machine Download PDFInfo
- Publication number
- CN202491501U CN202491501U CN2012200969721U CN201220096972U CN202491501U CN 202491501 U CN202491501 U CN 202491501U CN 2012200969721 U CN2012200969721 U CN 2012200969721U CN 201220096972 U CN201220096972 U CN 201220096972U CN 202491501 U CN202491501 U CN 202491501U
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- Prior art keywords
- heating
- energy
- safe
- solar cell
- temperature
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- Expired - Fee Related
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- 238000010030 laminating Methods 0.000 title abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 48
- 238000005485 electric heating Methods 0.000 claims abstract description 6
- 238000003475 lamination Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 3
- 230000003044 adaptive effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 6
- 239000010410 layer Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 230000003750 conditioning effect Effects 0.000 description 4
- 238000005183 dynamical system Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000004831 Hot glue Substances 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- -1 battery sheet Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Central Heating Systems (AREA)
Abstract
The utility model discloses a safe and energy-saving solar cell assembly laminating machine, which comprises an upper cover, a lower chassis, a vacuum system, a power system, a heating system and a control system, wherein the heating system is an electric heating system, and comprises a heating plate and a plurality of temperature sensors; a heating element is embedded into the heating plate; and the temperature sensors are distributed in a heating region, and are used for transmitting instant temperature to the control system. According to the safe and energy-saving solar cell assembly laminating machine disclosed by the utility model, a series of advantages of an oil heating laminating machine can be inherited, and the defects of the oil heating laminating machine are overcome; and the safe and energy-saving solar cell assembly laminating machine has the remarkable characteristics of high assembly production yield, energy saving of equipment, environment friendliness, safety, convenience for maintaining, low noise, saving in floor area and the like.
Description
Technical field
The utility model relates to the solar module sealed in unit, particularly relates to a kind of energy-saving safe solar module laminating machine.
Background technology
Such as industry knowledge, the overall structure of solar-energy photo-voltaic cell roughly but definitely be not limited to and comprise: framework, be installed on solar energy photovoltaic glass on the framework, be positioned at battery sheet (also claiming silicon chip or silicon plate), hot melt adhesive layer, terminal box and the insulating back panel of solar energy photovoltaic glass below.The order of solar cell package is: photovoltaic glass, hot melt adhesive layer, battery sheet, hot melt adhesive layer and insulating back panel.In the production of solar components, lamination has critical meaning to the end product quality of final solar cell.
The effect of lamination is that the battery that lays is put in the laminating machine; Through vacuumizing the air in the assembly is extracted out; Heating dissolves EVA battery, glass and backboard are bonded together then; Assembly is taken out in cooling at last, and good laminating technology not only can make the life-span of solar cell be guaranteed, but also has strengthened the resistance intensity of battery.
Present laminating machine mainly comprises: loam cake, lower case, vacuum system, dynamical system, heating system and control system; Heating system mainly adopts heating system for oil; Security is relatively poor, and present laminating machine temperature is controlled relatively poor, no longer is fit to present laminating technology.
The utility model content
The technical problem that the utility model mainly solves provides a kind of energy-saving safe solar module laminating machine; Can inherit the serial advantage of oily zone of heating press; Remedied the defective of oily zone of heating press; Has assembly production high finished product rate, device energy conservation, environmental protection, safe, easy to maintenance, distinguishing feature such as noise is little, save floor occupying area.
For solving the problems of the technologies described above; The technical scheme that the utility model adopts is: a kind of energy-saving safe solar module laminating machine is provided, comprises: loam cake, lower case, vacuum system, dynamical system, heating system and control system, said heating system are electric heating system; Comprise heating plate and some temperature sensors; Be inlaid with heater element in the heating plate, temperature sensor is distributed in heating region, and timely temperature is transferred to the control system.
In preferred embodiment of the utility model, said heater element is dot matrix and is embedded in the heating plate.
In preferred embodiment of the utility model, said control system comprises temperature conditioning unit, and said temperature conditioning unit is the PID self-adaptive controller.
In preferred embodiment of the utility model, said control system comprises that also microprocessor and microprocessor carry out the automatic mnemon of display unit, temperature compensation unit, technological parameter, the laminating parameters statistic unit of information transmission.
In preferred embodiment of the utility model, said laminating machine also comprises warning system, and said warning system comprises danger button, when fortuitous event occurring, cuts off the control power supply; The overtemperature prote alarm unit is connected with heating system, and when temperature surpasses the range of definition, the force disconnect heating is also reported to the police and shut down; The vacuum alarm unit is connected with said vacuum system, does not then report to the police when equipment reaches requirement in vacuum time; The overload-alarm unit is connected with motor, and motor overload is then reported to the police.
The beneficial effect of the utility model is: the utility model energy-saving safe solar module laminating machine; Can inherit the serial advantage of oily zone of heating press; Remedied the defective of oily zone of heating press; Has assembly production high finished product rate, device energy conservation, environmental protection, safe, easy to maintenance, distinguishing feature such as noise is little, save floor occupying area.
Description of drawings
Fig. 1 is the structural representation of the utility model energy-saving safe solar module laminating machine one preferred embodiment;
Fig. 2 be shown in the control system architecture sketch map of energy-saving safe solar module laminating machine;
The mark of each parts is following in the accompanying drawing: 100 loam cakes, 200 lower cases, 300 vacuum systems, 400 dynamical systems, 510 heating plates, 520 heater elements, 530 temperature sensors, 600 control systems, 700 warning systems.
The specific embodiment
Below in conjunction with accompanying drawing the preferred embodiment of the utility model is set forth in detail, thereby the protection domain of the utility model is made more explicit defining so that advantage of the utility model and characteristic can be easier to it will be appreciated by those skilled in the art that.
See also Fig. 1 and Fig. 2, the utility model embodiment comprises:
A kind of energy-saving safe solar module laminating machine comprises: loam cake 100, lower case 200, vacuum system 300, dynamical system 400, heating system, control system 600 and warning system 700.
Said heating system is an electric heating system, comprises heating plate 510 and some temperature sensors 530, is inlaid with heater element 520 in the heating plate, and temperature sensor 530 is distributed in heating region, and timely temperature is transferred to control system 600.Preferably, the irregularity degree≤200 μ ms of heating plate 510 in every square metre.
Said control system 600 comprises that also microprocessor 610 and microprocessor 610 carry out the automatic mnemon of display unit 620, temperature compensation unit 630, the technological parameter of information transmission 640, laminating parameters statistic unit 650.
Said temperature compensation unit 630 owing to expand with heat and contract with cold, can produce four jiaos toward the phenomenon that upwarps when assembly places on the hot plate, at this moment, need carry out local temperature-compensating, reaches the inhomogeneity purpose of the degree of cross linking, and then reaches technological requirement fully.
The automatic mnemon 640 of said technological parameter; Can remember the last technological parameter of producing automatically, thereby can revise processing parameter arbitrarily, and whether the user can select as the technological parameter of producing next time; Therefore, do not worry next time start loss of data or reset.
Said laminating parameters statistic unit 650 can be added up parameters such as lamination number of times, time, conveniently consults the work number of times of order of classes or grades at school and the output of assembly, and can be used as maintenance of equipment, maintenance and the reference in fallible component turnover rate cycle.
Said warning system 700 comprises danger button, when fortuitous event occurring, cuts off the control power supply; The overtemperature prote alarm unit is connected with heating system, and when temperature surpasses the range of definition, the force disconnect heating is also reported to the police and shut down; The vacuum alarm unit is connected with said vacuum system, does not then report to the police when equipment reaches requirement in vacuum time; The overload-alarm unit is connected with motor, and motor overload is then reported to the police.
Preferably, said control system 600 also comprises temperature conditioning unit, and said temperature conditioning unit is the PID self-adaptive controller.Temperature of heating plate skewness≤± 2 ℃, accuracy of temperature control≤± 1 ℃ scope.
The utility model energy-saving safe solar module laminating machine has the following advantages:
(1), energy-conservation: in operate as normal, the electric heating layer press than oily zone of heating press practice thrift at least 2KW/hour.
(2), environmental protection: the potential safety hazard that has fundamentally solved organic heat carrier furnace.
(3), safety: fundamentally solved the deep fat potential safety hazard.
(4), noise is little: avoided the noise pollution of Oil pump electrical machinery.
(5), the equipment accuracy of temperature control is high, the system temperature good stability.
(6), hot plate surface temperature good uniformity.(heater element takes to be embedded in the mode in the hot plate, renders a service to increase the heat conduction, in conjunction with subregional PID adaptive control technology, obtains the effect of anticipation.）
(7), vacuum performance is secure: unique following chamber technology of vacuumizing is the vacuum technique of traditional oils zone of heating press relatively, on evacuation rate, increases.
(8), equipment can be as required according to the temperature curve work of setting.
(9), three-phase equilibrium is functional, the electric heating layer press of a new generation is taked the dot matrix heating unit, adjacent 3 combination possesses good three-phase equilibrium performance arbitrarily.
(10) heating system is independent of vacuum system, and is easy to maintenance.By 20 years standard design, non-maintaining in 2 years on projected life.
(11), multi-point temp shows.(equipment has 1 point for measuring temperature).The requirement of combined process can realize 10 temperature control zones at most, and accomplishes three-phase equilibrium.
The above is merely the embodiment of the utility model; Be not thus the restriction the utility model claim; Every equivalent structure or equivalent flow process conversion that utilizes the utility model specification and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200969721U CN202491501U (en) | 2012-03-15 | 2012-03-15 | Safe and energy-saving solar cell assembly laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200969721U CN202491501U (en) | 2012-03-15 | 2012-03-15 | Safe and energy-saving solar cell assembly laminating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202491501U true CN202491501U (en) | 2012-10-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200969721U Expired - Fee Related CN202491501U (en) | 2012-03-15 | 2012-03-15 | Safe and energy-saving solar cell assembly laminating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202491501U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102602115A (en) * | 2012-03-15 | 2012-07-25 | 江西开昂教育股份有限公司上海分公司 | Safe energy-saving solar module laminator |
| CN116638848A (en) * | 2023-07-27 | 2023-08-25 | 秦皇岛博冠科技有限公司 | A temperature-controlling electric heating device and method for a laminator and a laminator |
-
2012
- 2012-03-15 CN CN2012200969721U patent/CN202491501U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102602115A (en) * | 2012-03-15 | 2012-07-25 | 江西开昂教育股份有限公司上海分公司 | Safe energy-saving solar module laminator |
| CN116638848A (en) * | 2023-07-27 | 2023-08-25 | 秦皇岛博冠科技有限公司 | A temperature-controlling electric heating device and method for a laminator and a laminator |
| CN116638848B (en) * | 2023-07-27 | 2023-09-22 | 秦皇岛博冠科技有限公司 | Temperature-controlled electric heating device and method for laminator and laminator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: JIANGXI KIONAX TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: JIANGXI KAIANG EDUCATION CO.,LTD.SHANGHAI BRANCH Effective date: 20131016 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhao Weiguo Inventor after: Yang Yang Inventor before: Zhao Weiguo |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: ZHAO WEIGUO TO: ZHAO WEIGUO YANG YANG Free format text: CORRECT: ADDRESS; FROM: 200063 PUTUO, SHANGHAI TO: 330096 NANCHANG, JIANGXI PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20131016 Address after: Five, 330096 building, A building, 698 Jingdong Road, hi tech Development Zone, Jiangxi, Nanchang Patentee after: Jiangxi Kionax Technology Co., Ltd. Address before: 200063 room 450, No. 1403 Cao Yang Road, Shanghai, Putuo District Patentee before: Jiangxi Kaiang Education Co.,Ltd.Shanghai Branch |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121017 Termination date: 20140315 |