CN102602115A - Safe energy-saving solar module laminator - Google Patents
Safe energy-saving solar module laminator Download PDFInfo
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- CN102602115A CN102602115A CN2012100683964A CN201210068396A CN102602115A CN 102602115 A CN102602115 A CN 102602115A CN 2012100683964 A CN2012100683964 A CN 2012100683964A CN 201210068396 A CN201210068396 A CN 201210068396A CN 102602115 A CN102602115 A CN 102602115A
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- heating
- solar module
- energy
- temperature
- laminating machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a safe energy-saving solar module laminator, which comprises an upper cover, a lower machine box, a vacuum system, a power system, a heating system and a control system. The heating system is an electric heating system and comprises a heating plate and a plurality of temperature sensors, heating elements are inlaid into the heating plate, and the temperature sensors are distributed in a heating area and timely transmit temperature values to the control system. The safe energy-saving solar module laminator is capable of reserving a series of advantages of an oil heating laminator, overcomes the defects of the oil heating laminator, and has the remarkable advantages of energy conservation, environmental protection, safety, convenience in maintenance, low noise, occupied area economization and the like.
Description
Technical field
The present invention relates to the solar module sealed in unit, particularly relate to a kind of energy-saving safe solar module laminating machine.
Background technology
Such as industry knowledge, the overall structure of solar-energy photo-voltaic cell roughly but definitely be not limited to and comprise: framework, be installed on solar energy photovoltaic glass on the framework, be positioned at battery sheet (also claiming silicon chip or silicon plate), hot melt adhesive layer, terminal box and the insulating back panel of solar energy photovoltaic glass below.The order of solar cell package is: photovoltaic glass, hot melt adhesive layer, battery sheet, hot melt adhesive layer and insulating back panel.In the production of solar components, lamination has critical meaning to the end product quality of final solar cell.
The effect of lamination is that the battery that lays is put in the laminating machine; Through vacuumizing the air in the assembly is extracted out; Heating dissolves EVA battery, glass and backboard are bonded together then; Assembly is taken out in cooling at last, and good laminating technology not only can make the life-span of solar cell be guaranteed, but also has strengthened the resistance intensity of battery.
Present laminating machine mainly comprises: loam cake, lower case, vacuum system, dynamical system, heating system and control system; Heating system mainly adopts heating system for oil; Security is relatively poor, and present laminating machine temperature is controlled relatively poor, no longer is fit to present laminating technology.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of energy-saving safe solar module laminating machine; Can inherit the serial advantage of oily zone of heating press; Remedied the defective of oily zone of heating press; Has assembly production high finished product rate, device energy conservation, environmental protection, safe, easy to maintenance, distinguishing feature such as noise is little, save floor occupying area.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of energy-saving safe solar module laminating machine is provided, comprises: loam cake, lower case, vacuum system, dynamical system, heating system and control system, said heating system are electric heating system; Comprise heating plate and some temperature sensors; Be inlaid with heater element in the heating plate, temperature sensor is distributed in heating region, and timely temperature is transferred to the control system.
In preferred embodiment of the present invention, said heater element is dot matrix and is embedded in the heating plate.
In preferred embodiment of the present invention, said control system comprises temperature conditioning unit, and said temperature conditioning unit is the PID self-adaptive controller.
In preferred embodiment of the present invention, said control system comprises that also microprocessor and microprocessor carry out the automatic mnemon of display unit, temperature compensation unit, technological parameter, the laminating parameters statistic unit of information transmission.
In preferred embodiment of the present invention, said laminating machine also comprises warning system, and said warning system comprises danger button, when fortuitous event occurring, cuts off the control power supply; The overtemperature prote alarm unit is connected with heating system, and when temperature surpasses the range of definition, the force disconnect heating is also reported to the police and shut down; The vacuum alarm unit is connected with said vacuum system, does not then report to the police when equipment reaches requirement in vacuum time; The overload-alarm unit is connected with motor, and motor overload is then reported to the police.
The invention has the beneficial effects as follows: energy-saving safe solar module laminating machine of the present invention; Can inherit the serial advantage of oily zone of heating press; Remedied the defective of oily zone of heating press; Has assembly production high finished product rate, device energy conservation, environmental protection, safe, easy to maintenance, distinguishing feature such as noise is little, save floor occupying area.
Description of drawings
Fig. 1 is the structural representation of energy-saving safe solar module laminating machine one preferred embodiment of the present invention;
Fig. 2 be shown in the control system architecture sketch map of energy-saving safe solar module laminating machine;
The mark of each parts is following in the accompanying drawing: 100 loam cakes, 200 lower cases, 300 vacuum systems, 400 dynamical systems, 510 heating plates, 520 heater elements, 530 temperature sensors, 600 control systems, 700 warning systems.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is set forth in detail, thereby protection scope of the present invention is made more explicit defining so that advantage of the present invention and characteristic can be easier to it will be appreciated by those skilled in the art that.
See also Fig. 1 and Fig. 2, the embodiment of the invention comprises:
A kind of energy-saving safe solar module laminating machine comprises: loam cake 100, lower case 200, vacuum system 300, dynamical system 400, heating system, control system 600 and warning system 700.
Said heating system is an electric heating system, comprises heating plate 510 and some temperature sensors 530, is inlaid with heater element 520 in the heating plate, and temperature sensor 530 is distributed in heating region, and timely temperature is transferred to control system 600.Preferably, the irregularity degree≤200 μ ms of heating plate 510 in every square metre.
Said control system 600 comprises that also microprocessor 610 and microprocessor 610 carry out the automatic mnemon of display unit 620, temperature compensation unit 630, the technological parameter of information transmission 640, laminating parameters statistic unit 650.
Said temperature compensation unit 630 owing to expand with heat and contract with cold, can produce four jiaos toward the phenomenon that upwarps when assembly places on the hot plate, at this moment, need carry out local temperature-compensating, reaches the inhomogeneity purpose of the degree of cross linking, and then reaches technological requirement fully.
The automatic mnemon 640 of said technological parameter; Can remember the last technological parameter of producing automatically, thereby can revise processing parameter arbitrarily, and whether the user can select as the technological parameter of producing next time; Therefore, do not worry next time start loss of data or reset.
Said laminating parameters statistic unit 650 can be added up parameters such as lamination number of times, time, conveniently consults the work number of times of order of classes or grades at school and the output of assembly, and can be used as maintenance of equipment, maintenance and the reference in fallible component turnover rate cycle.
Said warning system 700 comprises danger button, when fortuitous event occurring, cuts off the control power supply; The overtemperature prote alarm unit is connected with heating system, and when temperature surpasses the range of definition, the force disconnect heating is also reported to the police and shut down; The vacuum alarm unit is connected with said vacuum system, does not then report to the police when equipment reaches requirement in vacuum time; The overload-alarm unit is connected with motor, and motor overload is then reported to the police.
Preferably, said control system 600 also comprises temperature conditioning unit, and said temperature conditioning unit is the PID self-adaptive controller.Temperature of heating plate skewness≤± 2 ℃, accuracy of temperature control≤± 1 ℃ scope.
Energy-saving safe solar module laminating machine of the present invention has the following advantages:
(1), energy-conservation: in operate as normal, the electric heating layer press than oily zone of heating press practice thrift at least 2KW/hour.
(2), environmental protection: the potential safety hazard that has fundamentally solved organic heat carrier furnace.
(3), safety: fundamentally solved the deep fat potential safety hazard.
(4), noise is little: avoided the noise pollution of Oil pump electrical machinery.
(5), the equipment accuracy of temperature control is high, the system temperature good stability.
(6), hot plate surface temperature good uniformity.(heater element takes to be embedded in the mode in the hot plate, renders a service to increase the heat conduction, in conjunction with subregional PID adaptive control technology, obtains the effect of anticipation.）
(7), vacuum performance is secure: unique following chamber technology of vacuumizing is the vacuum technique of traditional oils zone of heating press relatively, on evacuation rate, increases.
(8), equipment can be as required according to the temperature curve work of setting.
(9), three-phase equilibrium is functional, the electric heating layer press of a new generation is taked the dot matrix heating unit, adjacent 3 combination possesses good three-phase equilibrium performance arbitrarily.
(10) heating system is independent of vacuum system, and is easy to maintenance.By 20 years standard design, non-maintaining in 2 years on projected life.
(11), multi-point temp shows.(equipment has 1 point for measuring temperature).The requirement of combined process can realize 10 temperature control zones at most, and accomplishes three-phase equilibrium.
The above is merely embodiments of the invention; Be not so limit claim of the present invention; Every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (5)
1. energy-saving safe solar module laminating machine; It is characterized in that, comprising: loam cake, lower case, vacuum system, dynamical system, heating system and control system, said heating system are electric heating system; Comprise heating plate and some temperature sensors; Be inlaid with heater element in the heating plate, temperature sensor is distributed in heating region, and timely temperature is transferred to the control system.
2. energy-saving safe solar module laminating machine according to claim 1 is characterized in that, said heater element is dot matrix and is embedded in the heating plate.
3. energy-saving safe solar module laminating machine according to claim 1 is characterized in that, said control system comprises temperature conditioning unit, and said temperature conditioning unit is the PID self-adaptive controller.
4. energy-saving safe solar module laminating machine according to claim 1; It is characterized in that; Said control system comprises that microprocessor and microprocessor carry out the automatic mnemon of display unit, temperature compensation unit, technological parameter, the laminating parameters statistic unit of information transmission.
5. energy-saving safe solar module laminating machine according to claim 1 is characterized in that said laminating machine also comprises warning system, and said warning system comprises danger button, when fortuitous event occurring, cuts off the control power supply; The overtemperature prote alarm unit is connected with heating system, and when temperature surpasses the range of definition, the force disconnect heating is also reported to the police and shut down; The vacuum alarm unit is connected with said vacuum system, does not then report to the police when equipment reaches requirement in vacuum time; The overload-alarm unit is connected with motor, and motor overload is then reported to the police.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100683964A CN102602115A (en) | 2012-03-15 | 2012-03-15 | Safe energy-saving solar module laminator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100683964A CN102602115A (en) | 2012-03-15 | 2012-03-15 | Safe energy-saving solar module laminator |
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| CN102602115A true CN102602115A (en) | 2012-07-25 |
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| CN2012100683964A Pending CN102602115A (en) | 2012-03-15 | 2012-03-15 | Safe energy-saving solar module laminator |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479908A (en) * | 2016-01-11 | 2016-04-13 | 常州天合光能有限公司 | Double-layer dot-matrix type heating laminating machine |
| CN107179789A (en) * | 2017-06-26 | 2017-09-19 | 河北百强医用设备制造有限公司 | A kind of heating control apparatus and its method for heating and controlling of uniform temperature gradient |
| WO2019128206A1 (en) * | 2017-12-26 | 2019-07-04 | 君泰创新（北京）科技有限公司 | Electrical heating-based lamination heating plate and electrical heating system for lamination heating plate |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101887927A (en) * | 2009-05-14 | 2010-11-17 | 安吉申科太阳能设备制造有限公司 | Hot plate uniformly heating technique for use in solar cell assembly process |
| CN102173177A (en) * | 2011-03-04 | 2011-09-07 | 浙江长兴亚金机械有限公司 | Automatic control system of solar layer press |
| CN202491501U (en) * | 2012-03-15 | 2012-10-17 | 江西开昂教育股份有限公司上海分公司 | Safe and energy-saving solar cell assembly laminating machine |
-
2012
- 2012-03-15 CN CN2012100683964A patent/CN102602115A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101887927A (en) * | 2009-05-14 | 2010-11-17 | 安吉申科太阳能设备制造有限公司 | Hot plate uniformly heating technique for use in solar cell assembly process |
| CN102173177A (en) * | 2011-03-04 | 2011-09-07 | 浙江长兴亚金机械有限公司 | Automatic control system of solar layer press |
| CN202491501U (en) * | 2012-03-15 | 2012-10-17 | 江西开昂教育股份有限公司上海分公司 | Safe and energy-saving solar cell assembly laminating machine |
Non-Patent Citations (1)
| Title |
|---|
| 俞汉清: "《表面粗糙度标准及应用》", 31 March 1997, article "概述表面粗糙度对零件功能的影响", pages: 16 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479908A (en) * | 2016-01-11 | 2016-04-13 | 常州天合光能有限公司 | Double-layer dot-matrix type heating laminating machine |
| CN107179789A (en) * | 2017-06-26 | 2017-09-19 | 河北百强医用设备制造有限公司 | A kind of heating control apparatus and its method for heating and controlling of uniform temperature gradient |
| WO2019128206A1 (en) * | 2017-12-26 | 2019-07-04 | 君泰创新（北京）科技有限公司 | Electrical heating-based lamination heating plate and electrical heating system for lamination heating plate |
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Owner name: JIANGXI KIONAX TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: JIANGXI KAIANG EDUCATION CO.,LTD.SHANGHAI BRANCH Effective date: 20131016 |
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Inventor after: Zhao Weiguo Inventor after: Yang Yang Inventor before: Zhao Weiguo |
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Free format text: CORRECT: INVENTOR; FROM: ZHAO WEIGUO TO: ZHAO WEIGUO YANG YANG Free format text: CORRECT: ADDRESS; FROM: 200063 PUTUO, SHANGHAI TO: 330096 NANCHANG, JIANGXI PROVINCE |
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Effective date of registration: 20131016 Address after: Five, 330096 building, A building, 698 Jingdong Road, hi tech Development Zone, Jiangxi, Nanchang Applicant after: Jiangxi Kionax Technology Co., Ltd. Address before: 200063 room 450, No. 1403 Cao Yang Road, Shanghai, Putuo District Applicant before: Jiangxi Kaiang Education Co.,Ltd.Shanghai Branch |
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Application publication date: 20120725 |