CN202478674U - Improved clarifying barrel for ammonia and alkali liquid waste - Google Patents

Improved clarifying barrel for ammonia and alkali liquid waste Download PDF

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Publication number
CN202478674U
CN202478674U CN2012200789752U CN201220078975U CN202478674U CN 202478674 U CN202478674 U CN 202478674U CN 2012200789752 U CN2012200789752 U CN 2012200789752U CN 201220078975 U CN201220078975 U CN 201220078975U CN 202478674 U CN202478674 U CN 202478674U
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CN
China
Prior art keywords
mud
settling tank
improved
frame
mud frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2012200789752U
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Chinese (zh)
Inventor
李志尧
黄建华
汤桂云
耿忠
吴新东
潘丁文
严德生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lianyungang Alkali Factory Of China Petrochemical Group Nanjing Chemical Industr
Original Assignee
Lianyungang Alkali Factory Of China Petrochemical Group Nanjing Chemical Industr
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Filing date
Publication date
Application filed by Lianyungang Alkali Factory Of China Petrochemical Group Nanjing Chemical Industr filed Critical Lianyungang Alkali Factory Of China Petrochemical Group Nanjing Chemical Industr
Priority to CN2012200789752U priority Critical patent/CN202478674U/en
Application granted granted Critical
Publication of CN202478674U publication Critical patent/CN202478674U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model belongs to the technical field of inorganic chemical industry, and particularly relates to an improved clarifying barrel for ammonia and alkali liquid waste. The clarifying barrel comprises a barrel body, an upper bracket, a central revolving shaft and a mud raking frame. The upper bracket is provided with a driving device, a central sleeve is arranged at the position of the driving device, the central revolving shaft and the mud raking frame are connected at the lower end of the driving device, and a mud scrapping board is arranged below the mud raking frame. The improved clarifying barrel is characterized in that the driving device is a double hydraulic motor drive, the central sleeve is of a sealed structure, the central revolving shaft is a central revolving cage which is of vertical frame structure, the mud raking frame is double cross-shaped inclined brackets, and a small stir at the conical base of the mud raking frame is in bolted connection with the central revolving cage. The improved clarifying barrel provided by the utility model is more stable in operation, reduces production fluctuation and equipment failure, thereby stabilizing the production. Furthermore, the production capacity of a pressure filter is improved, the service life of residue field is prolonged, the operating ratio and the output ratio of the pressure filter are improved, and overhaul cost is lowered.

Description

Improved waste ammonia-soda solution settling tank
Technical field
The utility model belongs to technical field of inorganic chemical industry, is specifically related to a kind of waste ammonia-soda solution settling tank that is used for the soda ash manufacturing.
Background technology
At present; Prepare in the soda ash process in ammonia-soda process; Can produce a large amount of waste ammonia-soda solutions; Usually adopt following method to handle: from the waste ammonia-soda solution (about wt2.85%) of production area through after the desanding in settling tank stiff go filter press to carry out press filtration after becoming the mud of 6%-9%, clear liquid discharge after the overflow of settling tank top supplies with the saltern use.Settling tank all with waste liquid advance continuously, a bucket top clear liquid continuous overflow goes out, mud from the bucket end intermittently sludge discharge way use (every barrel of about one hour spoil disposal once).
Wherein, the waste ammonia-soda solution settling tank is the equipment that makes solid, liquid two-phase initial gross separation in the mixed waste liquor, and operation principle is the gravity effect of leaning on, and the solid particles sediment rapid speed makes it in liquid medium, be deposited to the bottom, discharges then.Usually, the waste liquid settling tank comprises staving, the bucket end and upper bracket, and upper bracket is provided with the cycloidal planetary gear speed reducer drive unit, and the drive unit place is provided with cylindrical central sleeve, and the lower end of drive unit connects central rotating shaft and rake mud frame, and rake mud frame has cleaning shoe.
Existing drive unit is that monolateral reductor drives pinion, drives the central rotating shaft rotation by pinion driving rotational gear wheel, when operation, exists to rotate to receive force unbalance, and the suffered load of pinion is high, problems such as crown serious wear; Do not have sealing device on the cylindrical central sleeve, waste liquid produces a large amount of steam and foam entering gear-box causes corrosion, influences the service life of device; Rake mud frame is an in-line, and cleaning shoe is the 100MM angle bar, and the little stirring in the end of rake mud frame awl is connected by gripper shoe with central rotating shaft welds.
Because settling tank is in actual production, existence is stiff mud problem effectively, is seriously restricting the ability that settling tank disposes waste liquid, the main performance as follows:
1, agitating device intensity difference.For protection equipment (agitating device) is not damaged; The concentration of hydraulic mixture of blowing generally is controlled between the 5%-7% during normal the operation, and the filter cake thickness that filter press produces is at 8-10mm, when concentration of hydraulic mixture rises to 8%-10%; The cake of filter-press thickening is between 12-14 mm; This moment, the electric current of settling tank reductor just began between 8.2-8.8A, to fluctuate, and operating personnel must open to efflux at once and produce after slush pump is had loose bowels concentration of hydraulic mixture again, surpass 9.0A once the discovery electric current rises; Have only hard stop to protect to stir rake and do not damage, wash then the settling tank inspection stir after charging operation again.
2, the waste liquid sedimentation time of settling tank charging is long, settled layer is unstable, overflowing liquid turbidity control difficulty in clarification back is big; It is bad that mud rake is scraped the mud effect, and present waste liquid heads into material to bottom from bucket and goes out qualified mud greatly about 6-7 hour, and the waste liquid amount that obviously charging when normal the operation, often occurs is very big; But the concentration of hydraulic mixture of releasing is more and more lower; Mud rake can not in time be scraped mud to awl drain hole place, the end, causes unnecessary mud amount all to accumulate in bucket, to the reductor electric current is risen suddenly; Operating personnel strengthen the mud emission amount does not have effect yet, is compelled to stop the bucket flushing at last.
3, cause the filter press disposal ability low, the mud of low concentration can only be provided for filter press, filter press filter chamber height is 45mm, and single circulation maximum can be produced the thick filter cake of 30-40 mm, can only maintain about 10mm, and filter press is not had enough to eat, and it is not high to go out power rate.
Summary of the invention
The purpose of the utility model is to propose a kind of improved waste ammonia-soda solution settling tank.
The main technical schemes of the utility model: improved waste ammonia-soda solution settling tank, comprise staving, upper bracket, central rotating shaft and rake mud frame, upper bracket is provided with drive unit; The drive unit place is provided with cylindrical central sleeve; The lower end of drive unit connects central rotating shaft and rake mud frame, and rake mud frame has cleaning shoe, it is characterized in that drive unit is the transmission of biliquid pressure motor; Cylindrical central sleeve is a hermetically-sealed construction; Central rotating shaft is the vertical shelf structure of center rotating cage, and rake mud frame is a cross diclinic support, and the little stirring in the end of rake mud frame awl is that bolt is connected with the center rotating cage.
Usually, the described settling tank of the utility model, cylindrical central sleeve top is that blind plate sealing, bottom are packing box seal; Cylindrical central sleeve top is provided with the pointer that shows that rake mud frame rotates.
Said settling tank is 26m, cleaning shoe width 200mm under the rake mud frame.
Stable more minimizing of settling tank after the utility model improves, operation produces fluctuation, and equipment fault reduces has stablized production.Make the production capacity of filter press be able to promote and the prolongation in service life of slag field simultaneously, reduce recondition expense when improving the filter press operation ratio and going out power rate again.
Description of drawings
Accompanying drawing 1 is the utility model example structure sketch map.
Among the figure, 1-bucket wall; 2-bucket end; 3-upper bracket; 4-drive unit; 5-cylindrical central sleeve; 6-center rotating cage; 7-rake mud frame; 8-cleaning shoe.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing the utility model is described in detail.
Embodiment: present embodiment is that example is described with settling tank Ф 26000mm * 12591mm.
Present embodiment settling tank structure is shown in accompanying drawing 1, and staving comprises barrel wall 1, the bucket end 2, and upper bracket 3 is arranged at staving top; Upper bracket 3 is provided with drive unit 4, and drive unit 4 places are provided with cylindrical central sleeve 5, and the lower end of drive unit 4 connects center rotating cage 6 and rake mud frame 7; Rake mud frame 7 has cleaning shoe 8; Its main feature is that drive unit 4 adopts the transmission of biliquid pressure motor, and cylindrical central sleeve 5 is a hermetically-sealed construction, and center rotating cage 6 is the shelf structure that hangs down; Rake mud frame 7 adopts cross diclinic support, and little stirring is connected for bolt with center rotating cage 6 at the bottom of rake mud frame 7 awls.
In the present embodiment, cylindrical central sleeve 5 tops are that blind plate sealing, bottom are packing box seal; Cylindrical central sleeve 5 tops are provided with the pointer that shows that rake mud frame 7 rotates.7 times cleaning shoes of rake mud frame 8 are width 200mm steel plate.
The present embodiment implementation result:
(1) disposal ability of settling tank is from designed capacity 220m 3/ h brings up to 440m 3/ h, the clarified solution turbidity also is controlled at about 150PPm.When treatment of high concentration mud, guarantee the enough intensity of agitating device, and overload protection is arranged.Reductor and agitating device are not damaged, and concentration of hydraulic mixture reaches about 9~15% and is promoted to and transforms preceding 1 times during ordinary production.(workshop highest point reason concentration of hydraulic mixture once reached 30%)
(2) new agitating device shortened the waste liquid sedimentation time to 5-6 hour, had improved raker stirrer collection mud effect, made underflow discharge the mud of concentration stabilize, did not have the fault because of bucket prodelta clay material initiation stopping bucket during ordinary production.
(3) settling tank is handled concentration of hydraulic mixture for transforming preceding one times, makes the filter press disposal ability improve 30%, and the settling tank operation operation cycle steady in a long-term was brought up to more than half a year.

Claims (3)

1. an improved waste ammonia-soda solution settling tank comprises staving, upper bracket, central rotating shaft and rake mud frame, and upper bracket is provided with drive unit; The drive unit place is provided with cylindrical central sleeve; The lower end of drive unit connects central rotating shaft and rake mud frame, and rake mud frame has cleaning shoe, it is characterized in that drive unit is the transmission of biliquid pressure motor; Cylindrical central sleeve is a hermetically-sealed construction; Central rotating shaft is the vertical shelf structure of center rotating cage, and rake mud frame is a cross diclinic support, and the little stirring in the end of rake mud frame awl is that bolt is connected with the center rotating cage.
2. settling tank as claimed in claim 1 is characterized in that cylindrical central sleeve top is that blind plate sealing, bottom are packing box seal, and cylindrical central sleeve top is provided with the pointer that shows that rake mud frame rotates.
3. according to claim 1 or claim 2 settling tank is characterized in that said settling tank is 26m, cleaning shoe width 200mm under the rake mud frame.
CN2012200789752U 2012-03-06 2012-03-06 Improved clarifying barrel for ammonia and alkali liquid waste Expired - Fee Related CN202478674U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200789752U CN202478674U (en) 2012-03-06 2012-03-06 Improved clarifying barrel for ammonia and alkali liquid waste

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200789752U CN202478674U (en) 2012-03-06 2012-03-06 Improved clarifying barrel for ammonia and alkali liquid waste

Publications (1)

Publication Number Publication Date
CN202478674U true CN202478674U (en) 2012-10-10

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CN2012200789752U Expired - Fee Related CN202478674U (en) 2012-03-06 2012-03-06 Improved clarifying barrel for ammonia and alkali liquid waste

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102921204A (en) * 2012-11-13 2013-02-13 淮北重科矿山机器有限公司 Scrapping-mud raker of center raker thickener
CN103275750A (en) * 2013-06-07 2013-09-04 淮北市大金矿山机器有限责任公司 Rotation and scum collection device of precipitates in oil-water separation tank
CN104276589A (en) * 2013-07-11 2015-01-14 贵阳铝镁设计研究院有限公司 Large glass fiber reinforced plastic mechanical agitation tank
CN107029457A (en) * 2017-05-12 2017-08-11 象州县科学技术情报研究所 Natural sedimentation formula separation of solid and liquid cleaning shoe device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102921204A (en) * 2012-11-13 2013-02-13 淮北重科矿山机器有限公司 Scrapping-mud raker of center raker thickener
CN103275750A (en) * 2013-06-07 2013-09-04 淮北市大金矿山机器有限责任公司 Rotation and scum collection device of precipitates in oil-water separation tank
CN104276589A (en) * 2013-07-11 2015-01-14 贵阳铝镁设计研究院有限公司 Large glass fiber reinforced plastic mechanical agitation tank
CN107029457A (en) * 2017-05-12 2017-08-11 象州县科学技术情报研究所 Natural sedimentation formula separation of solid and liquid cleaning shoe device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121010

Termination date: 20150306

EXPY Termination of patent right or utility model