CN202462737U - Hydraulic segmented-mold multi-bending air spring vulcanizing machine - Google Patents
Hydraulic segmented-mold multi-bending air spring vulcanizing machine Download PDFInfo
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- CN202462737U CN202462737U CN2011205625311U CN201120562531U CN202462737U CN 202462737 U CN202462737 U CN 202462737U CN 2011205625311 U CN2011205625311 U CN 2011205625311U CN 201120562531 U CN201120562531 U CN 201120562531U CN 202462737 U CN202462737 U CN 202462737U
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Abstract
The utility model discloses a hydraulic segmented-mold multi-bending air spring vulcanizing machine which comprises a rack (1). The rack (1) is provided with a vulcanizing mold which consists of an upper central head (2), an upper half mold (3), an upper middle mold (4), a middle mold (5), a lower middle mold (6), a lower half mold (7) and a lower central head (8) which are connected with corresponding oil cylinders. According to the utility model, the vulcanizing mold with a segmented structure is adopted, the movements of each component of the vulcanizing mold are controlled through each oil cylinder, and the vulcanizing mold is not required to be taken down from the rack during demolding and molding processes, thus the vulcanizing mold is not required to be cooled down, the demolding and molding efficiency is improved greatly, the labor intensity of workers is reduced, the energy consumption required by heating is saved, the production efficiency is improved, the product yield can reach 90%, and the loss caused by produced waste products can be lowered by 1.6 million around. The hydraulic segmented-mold multi-bending-form air spring vulcanizing machine provided by the utility model is simple in structure and low in cost, and has an ideal using effect.
Description
Technical field
The utility model relates to a kind of vulcanizer, the how bent type air spring vulcanizing of particularly a kind of hydraulic pressure segmented mold machine.
Background technology
At present, the outmoded backwardness of the how bent most equipment of type air spring vulcanizing machine, mould is divided into polylith; Each sulfuration is accomplished behind the product stripping, need adorn mould once more, and the present demoulding and press setter preface need be taken off sulfurizing mould all from vulcanizer; And,, must mould be watered with cold water and drench cooling for the ease of a dead lift assembling; Must two people cooperate during assembly jig, once adorning mould just needs more than 10 minutes; And because sulfurizing mould becomes cold mould after supercooling, vulcanize with cold mould and need expend more time and heat energy, produced a product needed about 50 minutes.Therefore, such mode has not only caused working strength of workers big, and production efficiency is extremely low, the product that this mode of while is produced, and its quality can't be protected, and the qualification rate of product only has 40%.The production development of the how bent type air spring of the long-term restriction of this bottleneck.
The utility model content
The utility model technical problem to be solved is: the how bent type air spring vulcanizing of a kind of hydraulic pressure segmented mold machine is provided; It can simplify the demoulding and dress mold process; Alleviated working strength of workers greatly; Reduced energy resource consumption, improved production efficiency and product percent of pass, to overcome the deficiency of prior art.
The utility model is achieved in that the how bent type air spring vulcanizing of hydraulic pressure segmented mold machine, comprises frame, on frame, is provided with sulfurizing mould, and center head was formed under sulfurizing mould was reached by last center head, upper mold section, upward middle mould, middle mould, down middle mould, female die; On last center head, be connected with mobile platform, mobile platform is movably connected on the frame, is provided with the center head oil cylinder at the top of last center head, and last center head oil cylinder is fixed on the frame; Upper mold section is in the center head below, on upper mold section, is connected with upper mold section deciliter oil cylinder, and a upper mold section deciliter oil cylinder is fixed on the mobile platform bottom; Mould is in the upper mold section below in going up, and the outside of mould is connected with the tooth bar lazy-tongs in last, and the tooth bar lazy-tongs are connected with the expansion link of last center head oil cylinder; Mould below during middle mould is in, middle mould is the split-type structure of horizontal opening and closing, mould lift cylinder and middle intermode are apart from adjusting oil cylinder on middle mould, being connected with; Mould below during mould is in down, the outside of mould is connected with the tooth bar lazy-tongs in down, on the tooth bar lazy-tongs, is connected with center head oil cylinder down, and following center head oil cylinder is fixed on the frame bottom; Mould below during female die is in down, following center head is in the female die below, is being connected with fixed platform on the center head down, and fixed platform is fixed on the frame, on female die, is connected with female die deciliter oil cylinder, and a female die deciliter oil cylinder is fixed on the fixed platform top; Be fixed with die cylinder at the fixed platform top, the expansion link termination of die cylinder is connected on the mobile platform.
The all component of sulfurizing mould is hollow structure, on each assembly, all is provided with the steam manhole appendix.Convenient directly with each assembly of Steam Heating sulfurizing mould, improve the efficiency of heating surface.
The composition of middle mould comprises the rear semicircle mould, right half module before preceding left half module reaches; Before left half module and before right half module be hinged on the two ends of rear semicircle mould respectively, the rear semicircle mould is connected with middle mould lift cylinder, right half module connected a middle intermode respectively apart from adjusting oil cylinder before preceding left half module reached.The unlatching of mould during such structure is convenient, before making left half module and before right half module can rotate 90 ° in the horizontal direction, be convenient to constraint circle with straight barrel type fetus middle part snap in the half-arc groove of rear semicircle mould of mould.
On frame, be provided with 4 leads that pass mobile platform.Stability and the reliability of hoisting mechanism in running.
The product that adopts said apparatus production to obtain carries out fatigue test, and its number of times reaches more than 3,500,000 times, has surpassed 3,000,000 times international standard, compares with traditional structure, has improved near 1,500,000 times.
Owing to adopted above-mentioned technical scheme, compared with prior art, the utility model adopts the sulfurizing mould of fraction block structure; The action of each assembly through oil cylinder control sulfurizing mould, the demoulding and dress mold process need not take off sulfurizing mould under frame, therefore need not cool off sulfurizing mould; Improve the demoulding greatly and dress is imitated rate, reduced working strength of workers, practiced thrift the needed energy consumption of heating; Improved production efficiency; Effectively guarantee product percent of pass, made the qualification rate of product can reach 90%, can reduce so produce the loss about 1,600,000 that waste product causes every year.The utility model is simple in structure, and is with low cost, and result of use is desirable.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the structural representation of the sulfurizing mould of the utility model;
Fig. 3 is the structural representation of the middle mould of the utility model.
The specific embodiment
The embodiment of the utility model: how bent the structure of hydraulic pressure segmented mold type air spring vulcanizing machine be as shown in Figure 1; Comprise frame 1; On frame 1, be provided with sulfurizing mould, sulfurizing mould by last center head 2, upper mold section 3, go up in mould 4, middle mould 5, down in mould 6, female die 7 and down center head 8 form; On last center head 2, be connected with mobile platform 2-1, mobile platform 2-1 is movably connected on the frame 1, is provided with center head oil cylinder 2-2 at the top of last center head 2, and last center head oil cylinder 2-2 is fixed on the frame 1; Upper mold section 3 is in center head 2 belows, on upper mold section 3, is connected with upper mold section deciliter oil cylinder 3-1, and a upper mold section deciliter oil cylinder 3-1 is fixed on mobile platform 2-1 bottom; Mould 4 is in upper mold section 3 belows in going up, and the outside of mould 4 is connected with tooth bar lazy-tongs 4-1 in last, and tooth bar lazy-tongs 4-1 is connected with the expansion link of last center head oil cylinder 2-2; Mould 4 belows during middle mould 5 is in, middle mould 5 is the split-type structure of horizontal opening and closing, and is as shown in Figure 3, the composition of middle mould 5 comprises rear semicircle mould 5-3, right half module 5-5 before preceding left half module 5-4 reaches; Before left half module 5-4 and before right half module 5-5 be hinged on the two ends of rear semicircle mould 5-3 respectively, rear semicircle mould 5-3 is connected with middle mould lift cylinder 5-1, right half module 5-5 connected a middle intermode respectively apart from adjusting oil cylinder 5-2 before preceding left half module 5-4 reached; Mould below during mould 6 is in down, the outside of mould 6 is connected with tooth bar lazy-tongs 4-1 in down, on tooth bar lazy-tongs 4-1, is connected with center head oil cylinder 4-2 down, and following center head oil cylinder 4-2 is fixed on frame 1 bottom; Mould 6 belows during female die 7 is in down; Following center head 8 is in female die 7 belows, is being connected with fixed platform 8-1 on the center head 8 down, and fixed platform 8-1 is fixed on the frame 1; On female die 7, be connected with female die deciliter oil cylinder 7-1, a female die deciliter oil cylinder 7-1 is fixed on fixed platform 8-1 top; Be fixed with die cylinder 9 at fixed platform 8-1 top, the expansion link termination of die cylinder 9 is connected on the mobile platform 2-1; The all component of sulfurizing mould is hollow structure, on each assembly, all is provided with the steam manhole appendix; On frame 1, be provided with 4 leads 10 that pass mobile platform 2-1.
In the concrete production process, before sulfurizing mould was adorned mould, sulfurizing mould was in deployed condition; Can be directly on frame 1, fetus be packed in the sulfurizing mould, after fetus installed, die cylinder 9 started; Mobile platform 2-1 is moved down; Be fixed on the center head 2 on the mobile platform 2-1, and under the drive of mobile platform 2-1, move down, and a upper mold section deciliter oil cylinder 3-1 drive upper mold section 3 closes up through the fixing upper mold section 3 of upper mold section deciliter oil cylinder 3-1; Last center head oil cylinder 2-2 starts, and moves down through middle mould 4 in the tooth bar lazy-tongs 4-1 drive; In mould 5 move down through middle mould lift cylinder 5-1, and in making apart from adjustment oil cylinder 5-2 through middle intermode mould 5 preceding left half module 5-4 and before right half module 5-5 close up, be combined into the annular of sealing with rear semicircle mould 5-3; Mould 6 moved down during following center head oil cylinder 4-2 drove down through tooth bar lazy-tongs 4-1; Female die 7 closes up under the drive of female die deciliter oil cylinder 7-1; Following center head 8 fixing differences; The all component of sulfurizing mould all following center head 8 is a positioning reference, under the drive of the oil cylinder that connects separately, becomes structure as shown in Figure 2, has so just accomplished the dress mold process, and the action of knockout course is opposite with the dress mold process.The utility model adopts the sulfurizing mould of fraction block structure, the action of each assembly through oil cylinder control sulfurizing mould, and the demoulding and dress mold process need not take off sulfurizing mould under frame; Therefore need not cool off sulfurizing mould; Improve the demoulding greatly and dress is imitated rate, reduced working strength of workers, practiced thrift the needed energy consumption of heating; Improved production efficiency; Effectively guarantee product percent of pass, made the qualification rate of product can reach 90%, can reduce so produce the loss about 1,600,000 that waste product causes every year.The utility model is simple in structure, and is with low cost, and result of use is desirable.
Owing to be difficult to express fully structure intuitively in the accompanying drawings, intermode describes apart from structure and the operation principle of adjustment oil cylinder 5-2 in this centering mould lift cylinder 5-1 reaches:
(middle mould lift cylinder 5-1 is the rod chamber one-way cylinder to middle mould lift cylinder 5-1; When being stretched out by external force, leans on by the cylinder bar overflow valve overflow; The oil-feed of oil cylinder when withdrawal rod chamber) installation site is in the back of last center head oil cylinder 2-2 and the back outside of upper spider; Middle mould lift cylinder 5-1 behind the guide wheel during chain of its oil cylinder head extension is walked around up and down on the seat board of mould, upwards is fixed on (fixed) on the upper spider vertically downward; Middle up and down mould is installed on the middle up and down die holder plate through fairlead respectively.During matched moulds, mobile platform 2-1 moves down under the effect of folding mould oil cylinder 9, in mobile platform 2-1 withstands up and down during the mould back seat plate, middle mould lift cylinder 5-1 overflow, mobile platform 2-1 with down in the die holder plate move down simultaneously, until accomplishing matched moulds.During die sinking, mobile platform 2-1 moves up, and mould lift cylinder 5-1 oil-feed in the while behind the die holder plate, when down middle die holder plate leans on middle mould lift cylinder 5-1 freely to rise to frame central, is stopped by travel switch in mobile platform 2-1 leaves down.
Middle intermode is to be fixed on the middle up and down die holder plate apart from adjustment oil cylinder 5-2; Middle up and down die holder plate back two fairleads are each side arranged, be contained on next two leads 10, its front have two up and down in the guide post of mould; Middle up and down mould is installed respectively and is decided on the guide post; The centre of mould has one pair to stretch oil cylinder in up and down, and intermode has travel switch control apart from adjustment apart from size in can realizing.And the chain introduction drive on the mould back seat plate realized that it moves up and down during the die holder plate was walked around up and down through dress down.
Claims (4)
1. the how bent type air spring vulcanizing of hydraulic pressure segmented mold machine; Comprise frame (1); It is characterized in that: on frame (1), be provided with sulfurizing mould, center head (8) was formed under sulfurizing mould was reached by last center head (2), upper mold section (3), upward middle mould (4), middle mould (5), down middle mould (6), female die (7); On last center head (2), be connected with mobile platform (2-1), mobile platform (2-1) is movably connected on the frame (1), is provided with center head oil cylinder (2-2) at the top of last center head (2), and last center head oil cylinder (2-2) is fixed on the frame (1); Upper mold section (3) is in center head (2) below, on upper mold section (3), is connected with upper mold section deciliter oil cylinder (3-1), and upper mold section deciliter oil cylinder (3-1) is fixed on mobile platform (2-1) bottom; Mould (4) is in upper mold section (3) below in going up, and the outside of mould in last (4) is connected with tooth bar lazy-tongs (4-1), and tooth bar lazy-tongs (4-1) are connected with the expansion link of last center head oil cylinder (2-2); Mould (4) below during middle mould (5) is in, middle mould (5) is the split-type structure of horizontal opening and closing, mould lift cylinder (5-1) and middle intermode are apart from adjusting oil cylinder (5-2) on middle mould (5), being connected with; Mould below during mould (6) is in down, the outside of mould (6) is connected with tooth bar lazy-tongs (4-1) in down, on tooth bar lazy-tongs (4-1), is connected with center head oil cylinder (4-2) down, and following center head oil cylinder (4-2) is fixed on frame (1) bottom; Mould (6) below during female die (7) is in down; Following center head (8) is in female die (7) below; Be connected with fixed platform (8-1) on the center head (8) down; Fixed platform (8-1) is fixed on the frame (1), on female die (7), is connected with female die deciliter oil cylinder (7-1), and female die deciliter oil cylinder (7-1) is fixed on fixed platform (8-1) top; Be fixed with die cylinder (9) at fixed platform (8-1) top, the expansion link termination of die cylinder (9) is connected on the mobile platform (2-1).
2. the how bent type air spring vulcanizing of hydraulic pressure segmented mold according to claim 1 machine, it is characterized in that: all component of sulfurizing mould is hollow structure, on each assembly, all is provided with the steam manhole appendix.
3. the how bent type air spring vulcanizing of hydraulic pressure segmented mold according to claim 1 machine, it is characterized in that: the composition of middle mould (5) comprises rear semicircle mould (5-3), right half module (5-5) before preceding left half module (5-4) reaches; Before left half module (5-4) and before right half module (5-5) be hinged on the two ends of rear semicircle mould (5-3) respectively; Rear semicircle mould (5-3) is connected with middle mould lift cylinder (5-1), and right half module (5-5) connected a middle intermode respectively apart from adjustment oil cylinder (5-2) before preceding left half module (5-4) reached.
4. the how bent type air spring vulcanizing of hydraulic pressure segmented mold according to claim 1 machine is characterized in that: on frame (1), be provided with 4 leads (10) that pass mobile platform (2-1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205625311U CN202462737U (en) | 2011-12-29 | 2011-12-29 | Hydraulic segmented-mold multi-bending air spring vulcanizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205625311U CN202462737U (en) | 2011-12-29 | 2011-12-29 | Hydraulic segmented-mold multi-bending air spring vulcanizing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202462737U true CN202462737U (en) | 2012-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205625311U Withdrawn - After Issue CN202462737U (en) | 2011-12-29 | 2011-12-29 | Hydraulic segmented-mold multi-bending air spring vulcanizing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202462737U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555124A (en) * | 2011-12-29 | 2012-07-11 | 贵州前进橡胶有限公司 | Multi-bend air spring vulcanizing machine with hydraulic segmented mold |
-
2011
- 2011-12-29 CN CN2011205625311U patent/CN202462737U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555124A (en) * | 2011-12-29 | 2012-07-11 | 贵州前进橡胶有限公司 | Multi-bend air spring vulcanizing machine with hydraulic segmented mold |
| CN102555124B (en) * | 2011-12-29 | 2014-08-06 | 贵州前进橡胶有限公司 | Multi-bend air spring vulcanizing machine with hydraulic segmented mold |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121003 Effective date of abandoning: 20140806 |
|
| RGAV | Abandon patent right to avoid regrant |