CN202462731U - Double-layer single-open independent control vulcanizing machine - Google Patents
Double-layer single-open independent control vulcanizing machine Download PDFInfo
- Publication number
- CN202462731U CN202462731U CN2012200468573U CN201220046857U CN202462731U CN 202462731 U CN202462731 U CN 202462731U CN 2012200468573 U CN2012200468573 U CN 2012200468573U CN 201220046857 U CN201220046857 U CN 201220046857U CN 202462731 U CN202462731 U CN 202462731U
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Abstract
The utility model relates to a double-layer single-open independent control vulcanizing machine which comprises a lower mould plate, a middle mould plate, an upper mould plate, a stand column frame, an upper-layer upper mould, an upper-layer lower mould, a lower-layer upper mould and a lower-layer lower mould, wherein the lower mould plate is fixedly connected with the stand column frame; the lower-layer lower mould is fixed on the lower mould plate; the upper-layer upper mould is fixed on the upper mould plate; and the upper-layer lower mould and the lower-layer upper mould are fixed on the middle mould plate. The machine is characterized by being provided with an upper-layer oil cylinder and a lower-layer oil cylinder, wherein a cylinder body of the lower-layer oil cylinder is fixedly connected with the lower mould plate by a fixing seat of the cylinder body of the lower-layer oil cylinder; a piston rod of the lower-layer oil cylinder is connected with the middle mould plate by a fixing seat of the piston rod of the lower-layer oil cylinder; a cylinder body of the upper-layer oil cylinder is connected with the middle mould plate by a fixing seat of the cylinder body of the upper-layer oil cylinder; and a piston rod of the upper-layer oil cylinder is connected with the upper mould plate by a fixing seat of the piston rod of the upper-layer oil cylinder. The vulcanizing machine is also provided with a guide wheel of the upper mould plate and a stand column guide rail. The double-layer single-open independent control vulcanizing machine is reasonable in structural design and high in degree of automation, and improves the production efficiency by about one time.
Description
Technical field
The utility model relates to a kind of automatic bilayer and singly drives independent control vulcanizer, be mainly used in in the wheel inner tube of a tyre of big specification can multilayer vulcanize respectively.
Background technology
At present, domestic in the air tube of big specification as 26 cun, the vulcanizing equipment of usefulness all is single station, that is to say, in the square scope of 2-3 rice, can only lay the equipment that can only vulcanize single tire.Why do not have to vulcanize a plurality of vulcanizing equipments of taking turns the inner tube of a tyre simultaneously? Its technological difficulties are; Its wall thickness of taking turns the inner tube of a tyre has only about 1 mm; If put into sulfurizing mould (190 degree Celsius) to half-finished inner tube of a tyre of taking turns; Must make up and down that mould close up and add 35 tons mold clamping force in short time (in 10 seconds), exceed the quality that the time will have a strong impact on product, thus in greatly the wheel inner tube of a tyre of specification have only single station equipment.
The utility model content
The technical problem of the required solution of the utility model is to overcome existing above-mentioned deficiency in the prior art, and provides a kind of at the double-deck vulcanizer that does not increase under the prerequisite of using the place, the factory building utilization rate is doubled, and alleviate operator's labour intensity.
The utility model solves the problems of the technologies described above and the technical scheme that adopts: a kind of bilayer is singly driven independent control vulcanizer; Comprise lower bolster, intermediate die plate, cope match-plate pattern, column frame, upper strata mold, upper strata bed die, lower floor's mold, lower floor's bed die; Lower bolster is fixedly connected with column frame; Lower floor's bed die is fixed on the lower bolster; The upper strata mold is fixed on the cope match-plate pattern, and upper strata bed die, lower floor's mold all are fixed on the intermediate die plate, it is characterized in that being provided with upper strata oil cylinder, lower floor's oil cylinder; Lower floor's cylinder block is fixedly connected with lower bolster through lower floor's cylinder block holder; Lower floor's oil cylinder piston bar is connected with intermediate die plate through lower floor's piston rod holder, and the upper strata cylinder block is connected with intermediate die plate through upper strata cylinder block holder, and upper strata oil cylinder piston bar is connected with cope match-plate pattern through upper strata piston rod holder.When the upper strata oil cylinder with upper mold (upper strata mold, upper strata bed die) when opening, lower floor's oil cylinder compresses lower mold (lower floor's mold, lower floor's bed die) and works on; When lower floor's oil cylinder was opened lower mold, the upper strata oil cylinder compressed upper mold and works on, thereby had improved operating efficiency.
The utility model also is provided with upper former directive wheel, column guide rail, and column guide rail, upper former directive wheel are installed on the column frame.The installation of upper former directive wheel, column guide rail makes the mobile reliable of upper former, improves equipment life.
The described upper strata of the utility model oil cylinder, lower floor's oil cylinder all have two symmetrical oil cylinders, make that the suffered mold clamping force of upper mold, lower mold is more even, and good product quality prolongs service life of equipment.
The utility model compared with prior art has the following advantages and effect: structural design is more reasonable, and automaticity is high, under identical floor space, can almost vulcanize two tires simultaneously, and production efficiency improves nearly one times.
Description of drawings
Fig. 1 is the two-layer up and down states when producing of the utility model embodiment.
Fig. 2 has produced completion for the utility model embodiment lower floor tire, is taking out completed state when taking turns the inner tube of a tyre or putting into the wheel inner tube of a tyre to be produced, and this moment, the upper strata tire continued aborning, needed 35 tons mold clamping force.
Fig. 3 has produced completion for the utility model embodiment upper strata tire, is taking out completed state when taking turns the inner tube of a tyre or putting into the wheel inner tube of a tyre to be produced, and this moment, lower floor's tire continued aborning, needed 35 tons mold clamping force.
The specific embodiment
Referring to Fig. 1～Fig. 3; The utility model embodiment bilayer is singly driven independent control vulcanizer and is provided with lower bolster 1, upper strata cylinder block (about each) 2, upper strata cylinder body holder (about each) 3, intermediate die plate 4, cope match-plate pattern 5, upper strata oil cylinder piston bar 6, upper strata oil cylinder piston bar holder 7, upper former directive wheel 8, column guide rail 9, column frame 10, lower floor's oil cylinder piston bar holder 11, lower floor's oil cylinder piston bar 12, upper strata mold 13, upper strata bed die 14, lower floor's mold 15, lower floor's bed die 16, lower floor's cylinder block holder 17, lower floor's cylinder block 18, and among the figure: lower floor's wheel inner tube of a tyre 19, the upper strata wheel inner tube of a tyre 20 are product to be processed.Lower bolster 1 is not connected and can moves with column frame 10 rigidity; Lower floor's bed die 16 is fixed on the lower bolster 1; Lower floor's cylinder block 18 is rigidly connected by (each oil cylinder about lower floor) through lower floor's cylinder block holder 17 and lower bolster 1, and lower floor's oil cylinder piston bar 12 is rigidly connected through lower floor's piston rod holder 11 and intermediate die plate 4; Lower floor's mold 15 is fixed on the intermediate die plate 4; When lower floor's oil cylinder rodless cavity oil-feed; Pressure oil promotes up motion of lower floor's oil cylinder piston bar 11; And lower floor's oil cylinder piston bar 11 drives intermediate die plate 4 up motion synchronously through lower floor's oil cylinder piston bar holder seat 12, and lower floor's mold 15 is fixed on the intermediate die plate 4, and lower floor's mold 15 also rises synchronously; Realized the opening and closing action of lower mold like this along with the rise and fall action of lower floor's oil cylinder; After lower floor's mould closes, charge into lower floor's oil cylinder that high-pressure and hydraulic oil makes and can produce 35 tons pulling force at the rod chamber of lower floor's oil cylinder, tightly push down lower mold, make it reach the working condition that can vulcanize lower floor's wheel inner tube of a tyre 19.In like manner: upper strata bed die 14 is fixed on the intermediate die plate 4; Upper strata cylinder block 2 is rigidly connected (also being each oil cylinder about the upper strata) through upper strata cylinder block holder 3 and intermediate die plate 4, and upper strata oil cylinder piston bar 6 is rigidly connected through upper strata piston rod holder 7 and cope match-plate pattern 5; Upper strata mold 13 is fixed on the cope match-plate pattern 5; When the oil cylinder rodless cavity oil-feed of upper strata; Pressure oil promotes up motion of lower floor's oil cylinder piston bar 6; And upper strata oil cylinder piston bar 6 drives cope match-plate pattern 5 up motion synchronously through upper strata oil cylinder piston bar holder seat 7, and upper strata mold 13 is fixed on the cope match-plate pattern 5, and upper strata mold 13 also rises synchronously; Realized the opening and closing action of upper mold like this along with the rise and fall action of upper strata oil cylinder; The rod chamber of oil cylinder charges into the upper strata oil cylinder that high-pressure and hydraulic oil makes and can produce 35 tons pulling force on the upper strata after the upper mold closure, tightly push down upper mold, make it reach the working condition that can vulcanize the upper strata wheel inner tube of a tyre 20.
The utility model upper mold is opened and is closed up and adopt upper strata oil cylinder (pair of right and left oil cylinder).
The utility model lower mold is opened and is closed up and adopt lower floor's oil cylinder (pair of right and left oil cylinder).
When the utility model embodiment works; Mainly operate through Controlled by Programmable Controller; Its implementation can be according to the existing techniques in realizing of control technology aspect, and when checkout facility normally can get into when producing such as Fig. 1, action button switches to duty; This moment, lower floor's oil cylinder piston bar 12 was automatic toward rising to the limes superiors position, and lower floor's oil cylinder piston bar 12 is being with intermediate die plate 4, lower floor's mold 15, upper strata bed die 14 simultaneously through lower floor's oil cylinder piston bar holder 11; And intermediate die plate 4 is again the mounting base of upper strata oil cylinder; The mold that drives upper strata oil cylinder, cope match-plate pattern 5, upper strata when intermediate die plate 4 up moves up moves as shown in Figure 2 together; At this moment after taking out the lower floor wheel inner tube of a tyre 19 that has vulcanized earlier, put into to be vulcanized another again and take turns the inner tube of a tyre; In this process; Upper strata bed die 14 and upper strata mold 13 are to do as a wholely (tightly to be held by the upper strata oil cylinder and to be in the same place; 35 tons of mold clamping forces) up motion; Upper mold is suitable for the conditions of vulcanization requirement fully, and the process of the open and close of lower mold does not influence the sulfuration work of upper mold.Put well and treat to press the matched moulds button behind the goods, lower floor's oil cylinder down moves, and after lower floor's mold 15 was run into lower floor's bed die 16, the pulling (pulling force can reach 35 tons) tightly of lower floor's oil cylinder reached lower mold and can vulcanize the state of taking turns the inner tube of a tyre.Simultaneously, the preceding cure time of upper mold when time is up, the upper strata oil cylinder can be opened (like Fig. 3) automatically; Upper strata oil cylinder piston bar 6 drives cope match-plate pattern 5 through upper strata oil cylinder piston bar holder 7 and up moves, and upper strata mold 13 up moves with cope match-plate pattern 5, plays the effect that upper mold is opened cylinder; At this moment can take out the upper strata wheel inner tube of a tyre 20 that has vulcanizated, and put into the new inner tube of a tyre to be vulcanized, press the matched moulds switch after putting well once more; The upper strata oil cylinder down closes up; After upper strata mold 13 was run into upper strata bed die 14, the upper strata oil cylinder was tightly held (pulling force is greater than 35 tons), reaches the condition that upper mold can be vulcanized.Upper mold open and the process of closing up in, lower mold is also unaffected.Realized that bilayer singly drives independent control vulcanizer.
Simple deformation of every the utility model or equivalent transformation should be thought the protection domain that falls into the utility model.
Claims (2)
1. a bilayer is singly driven independent control vulcanizer; Comprise lower bolster, intermediate die plate, cope match-plate pattern, column frame, upper strata mold, upper strata bed die, lower floor's mold, lower floor's bed die; Lower bolster is fixedly connected with column frame, and lower floor's bed die is fixed on the lower bolster, and the upper strata mold is fixed on the cope match-plate pattern; Upper strata bed die, lower floor's mold all are fixed on the intermediate die plate; It is characterized in that: be provided with upper strata oil cylinder, lower floor's oil cylinder, lower floor's cylinder block is fixedly connected with lower bolster through lower floor's cylinder block holder, and lower floor's oil cylinder piston bar is connected with intermediate die plate through lower floor's piston rod holder; The upper strata cylinder block is connected with intermediate die plate through upper strata cylinder block holder, and upper strata oil cylinder piston bar is connected with cope match-plate pattern through upper strata piston rod holder.
2. bilayer according to claim 1 is singly driven independent control vulcanizer, and it is characterized in that: also be provided with upper former directive wheel, column guide rail, column guide rail, upper former directive wheel are installed on the column frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200468573U CN202462731U (en) | 2012-02-14 | 2012-02-14 | Double-layer single-open independent control vulcanizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200468573U CN202462731U (en) | 2012-02-14 | 2012-02-14 | Double-layer single-open independent control vulcanizing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202462731U true CN202462731U (en) | 2012-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200468573U Expired - Fee Related CN202462731U (en) | 2012-02-14 | 2012-02-14 | Double-layer single-open independent control vulcanizing machine |
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| CN (1) | CN202462731U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581996A (en) * | 2012-02-14 | 2012-07-18 | 浙江圣合机电科技有限公司 | Double-layer single-opened independent control vulcanizing machine |
-
2012
- 2012-02-14 CN CN2012200468573U patent/CN202462731U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581996A (en) * | 2012-02-14 | 2012-07-18 | 浙江圣合机电科技有限公司 | Double-layer single-opened independent control vulcanizing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20180214 |
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| CF01 | Termination of patent right due to non-payment of annual fee |