CN202453347U - Device for measuring impregnation property of vacuum pressure impregnation method - Google Patents

Device for measuring impregnation property of vacuum pressure impregnation method Download PDF

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Publication number
CN202453347U
CN202453347U CN2012200504461U CN201220050446U CN202453347U CN 202453347 U CN202453347 U CN 202453347U CN 2012200504461 U CN2012200504461 U CN 2012200504461U CN 201220050446 U CN201220050446 U CN 201220050446U CN 202453347 U CN202453347 U CN 202453347U
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infiltration
impregnation
chamber
crucible
gas
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周计明
谷雪花
杨方
徐乙人
齐乐华
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Northwestern Polytechnical University
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Northwestern Polytechnical University
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Abstract

The utility model provides a device for measuring impregnation property of a vacuum pressure impregnation method. The device comprises an impregnating device, a heating control device, a vacuumizing device, a gas storage tank, a gas flow control device and a data collecting device, wherein the impregnating device comprises a crucible, a seepage cavity cover, an impregnation cavity and a lantern ring; the heating control device comprises a heating furnace and a temperature controller; the vacuumizing device comprises a vacuum pump and a gas pumping pipeline; the data collecting device comprises a data collector, a thermoelectric couple and a pressure sensor; a prefabricated body is put into the impregnation cavity, the impregnation cavity and a smelting cavity are vacuumized by the vacuumizing device, and then a heating furnace is started to melt down impregnated metal, and inert gases are controlled to be led into the smelting cavity so as to achieve measuring test of the impregnation property. According to the utility model, by using the gas flow control device, the impregnation speed of the impregnated metal in the prefabricated body under the effect of gas pressure can be reduced; and problems of high impregnation process finishing speed, inconvenience for controlling the impregnation process and collecting test data as well as the like after the gas is led in the prior art are solved.

Description

A kind of device of measuring vacuum pressure method of impregnation infiltration characteristic
Technical field
The present invention relates to field of measuring technique, be specially a kind of device of measuring vacuum pressure method of impregnation infiltration characteristic.
Background technology
At present, the preparation method of metal-base composites mainly contains paddling process and method of impregnation, and paddling process generally is suitable for independently strengthening body; Through stirring is hybrid metal liquid composition as far as possible evenly because that molten metal has liquid state to become is solid-state, processes such as experience forming core, crystallization, grain growth; This process has bigger randomness, and microstructure is difficult to control, shrinkage porosite; Shrinkage cavity, segregation, crystallite dimension is inhomogeneous etc., and defective is difficult to avoid.Method of impregnation mainly contains pressure-free impregnation method and pressure method of impregnation.The pressure-free impregnation method mainly is applicable to and strengthens between body and the matrix alloy wetting state preferably under the situation, and the kind of matrix alloy and wild phase is had certain restriction.The pressure method of impregnation is divided into vacuum pressure infiltration and squeeze casting method, be prone to produce oxidation in the squeeze casting method warm, and therefore, the vacuum pressure method of impregnation aspect the preparation of metal-base composites is being one of effective method comparatively.
The vacuum pressure method of impregnation can satisfy the near-net-shape of structural member; Its forming principle is with matrix alloy or METAL HEATING PROCESS fusing under the state of airtight, vacuum; And under vacuum state to the prefabricated component preheating; Closed container being applied certain air pressure, through gas pressure difference molten metal is infiltrated prefabricated component inside, and under certain pressure, solidify.Wherein, infiltration process is the key of whole technology, directly influences the forming quality of metal-base composites.But the mobile fabulous liquid metal in fusing back is under gas pressure, and is extremely short at the flow event time of origin that precast body is inner; Infiltration speed is exceedingly fast, and whole in addition infiltration process is under the environment of high temperature, sealing, to carry out, and liquid metal is in the inner infiltration phenomenon of precast body; The infiltration rule all is difficult to observation; Be difficult to study of the influence of the reciprocation of technological parameter, be difficult for correctly, reasonably formulating technological parameter, thereby be difficult to realize effective control the preparation process to the infiltration quality.At present, choosing of technological parameter mainly is the practical experience that relies on the operator, has bigger randomness and uncertainty.Therefore, the measuring method of necessary exploration high-temperature liquid metal vacuum pressure infiltration mechanism so that under the research different technology conditions molten metal percolation law, thereby reach the purpose of effective control metal-base composites forming quality.
Document " patent No. is the Chinese patent of ZL00242901.2 " discloses a kind of dynamic method of seepage flow in the pore media of simulating under the hot conditions.This method is that to simulate under the hot conditions in the pore media seepage flow through transparent microscopic model dynamic, and the pore texture that it adopts transparent microscopic model simulation porous medium can only carry out analogue measurement to infiltration process, can't measure intuitively actual seepage flow situation.Document " application number is the Chinese patent of 200610043107.X " has proposed a kind of measurement method for seepage characteristic to the negative pressure of vacuum method of impregnation.In the precast body biscuit, insert two tungsten filaments or 13 probes; When measuring high-temperature liquid metal infiltration height, the precast body that inserts tungsten filament is placed in the silica crucible, tungsten filament is connected with external interface circuit through wire column; Molten metal bath seepage flow upwards under suction function; Be immersed in the precast body, external interface circuit capture card synchronous recording voltage change process utilizes the similarity of the seepage field and the current field characteristics of motion; The moment that the seepage liquid level height takes place can be recorded, the free shape of liquid level variation rule and infiltration forward position in the infiltration process can be recorded.
This method can effectively record the Changing Pattern of metal bath surface in the infiltration process and the Changing Pattern of different infiltration moment infiltration height; But can not realize effective control to infiltration process; Can't artificially interfere control to forming process, such as, time and speed that uncontrollable infiltration process takes place; Thereby cause the signals collecting frequency not catch up with the speed that infiltration process takes place, cause lossing signal.In addition, the placement process of tungsten filament in prefabricated component had relatively high expectations in this measuring method implementation process, and the work before infiltration takes place is lengthy and tedious.
Summary of the invention
The technical matters that solves
In order to overcome under vacuum, the condition of high temperature; Under the effect of gaseous tension; Liquid metal is short at the inner infiltration process time of origin of prefabricated component, generation speed is fast, and existing apparatus can not be controlled the inner infiltration speed of precast body, causes the problem that can't carry out qualitative examination to vacuum pressure method of impregnation infiltration characteristic exactly; The invention provides a kind of device of measuring vacuum pressure method of impregnation infiltration characteristic; It is fast to solve under the gas pressure condition infiltration speed, the deficiency that is difficult to measure, thus can quantitative test liquid metal basic law such as critical infiltration pressure in porous medium.
Technical scheme
Technical scheme of the present invention is:
Said a kind of device of measuring vacuum pressure method of impregnation infiltration characteristic is characterized in that: comprise device of impregnation, heating control apparatus, vacuum extractor, gas-holder, gas flow control device and data collector;
Said device of impregnation comprises crucible, seepage flow chamber lid, infiltration chamber and the collar; The crucible oral area has joint flange, and joint flange and seepage flow chamber lid are sealedly and fixedly connected; Seepage flow chamber lid is fixed with threaded connector towards the end face middle part of crucible; The infiltration chamber is the shell structure of both ends open, and the infiltration chamber is installed in the crucible, and the threaded connector of infiltration chamber one end and seepage flow chamber lid end face is sealedly and fixedly connected, and there are the gap in the infiltration chamber other end and crucible bottom; Tighten near the lateral wall of crucible bottom one end in the infiltration chamber and to be installed with the collar, on the upper surface of the collar, along the circumferential direction evenly have a plurality of axial holes, the axial hole diameter equals thermopair diameter in the data collector; Along circumferencial direction, the degree of depth of axial hole changes in the shape of a spiral;
Said heating control apparatus comprises heating furnace and temperature controller, and crucible is placed in the heating furnace, the heating-up temperature of temperature controller control heating furnace; Vacuum extractor comprises vacuum pump and pump-line, and an exhaust tube road junction feeds in the infiltration chamber, and another exhaust tube road junction feeds in the melting chamber between crucible and the infiltration chamber; Gas flow control device comprises flow integrator and quality controller; The draft tube road junction of gas-holder feeds in the melting chamber; The duty of quality controller Control Flow integrating instrument, the gas flow rate in the flow integrator control admission line, and accumulate the gas flow that passes through;
Said data collector comprises data acquisition unit, thermopair, pressure transducer; A plurality of thermopairs insert respectively in the axial hole of the collar, carry out temperature survey; Pressure transducer feeds in the melting chamber, measures melting cavity pressure value; Thermopair is connected data acquisition unit with pressure transducer.
Described a kind of device of measuring vacuum pressure method of impregnation infiltration characteristic, it is characterized in that: the response time of thermopair is not more than 0.1s, and the response time of pressure transducer is not more than 0.3s.
Beneficial effect
Adopt flow integrator and quality controller among the present invention; Can set different inert gas flow velocitys; Can effectively control the generation moment of infiltration process; And can slow down under the gaseous tension effect infiltration molten metal in the inner infiltration speed of precast body, solve in the prior art after the ventilation, infiltration process is accomplished the fast and problems such as the control that is not easy to flow event that causes and experimental data collection of speed.Through follow-up analysis and processing to the temperature and pressure experimental data; Be beneficial to the seepage flow mechanism of further investigation liquid metal in porous medium; Thereby instruct existing metal-base composites preparation technology better, solve the critical process problem that influences the composite product performance.
Description of drawings
Fig. 1: device synoptic diagram of the present invention;
Fig. 2: the structural representation of the collar;
Wherein: 1. the seepage flow chamber is covered, 2. metallic graphite carbon wound gasket, 3. ring flange, 4. crucible, 5. infiltration chamber, the 6. collar; 7. heating furnace, 8. fastening bolt, 9. rapid-acting coupling, 10. thermopair, 11. gas-holder, 12. gas flow control devices; 13. vacuum extractor, 14. main valves, 15. extraction valves, 16. add air valve, 17. pressure transducers, 18. data acquisition units; 19. the heating turn-key system, 20. temperature controllers, 21. graphite blocks, 22. precast bodies, 23. infiltration metals.
Embodiment
Below in conjunction with specific embodiment the present invention is described:
Embodiment 1:
With reference to accompanying drawing 1, the device of the measurement vacuum pressure method of impregnation infiltration characteristic in the present embodiment comprises device of impregnation, heating control apparatus, vacuum extractor 13, gas-holder 11, gas flow control device 12 and data collector.
Said device of impregnation comprises crucible 4, seepage flow chamber lid 1, infiltration chamber 5 and the collar 6; The crucible oral area is fixedly welded with ring flange 3, is lined with metallic graphite carbon wound gasket 2 between the lid of ring flange and seepage flow chamber, sealing, ring flange be fixedly connected through fastening bolt 8 between the seepage flow chamber is covered.The infiltration chamber is the cylindrical shell structure of both ends open; The infiltration chamber is installed in the crucible; Infiltration chamber one end is connected through rapid-acting coupling 9 with seepage flow chamber lid, and rapid-acting coupling is divided into male joint and female joint two parts, and male joint is fixedly connected through thread seal with female joint; Female joint directly welds together with the infiltration chamber, and male joint is welded on the end face middle part of seepage flow chamber lid towards crucible.There are the gap in the infiltration chamber other end and crucible bottom, and the molten metal of being convenient to infiltrate gets into the infiltration chamber.Tighten near the lateral wall of crucible bottom one end in the infiltration chamber and to be installed with the collar, on the upper surface of the collar, along the circumferential direction evenly have ten axial holes, the axial hole diameter equals the thermopair diameter in the data collector; And along circumferencial direction, the degree of depth of axial hole changes in the shape of a spiral, so that measure the temperature of precast body differing heights.
Said heating control apparatus comprises heating furnace 7 and temperature controller 20, and crucible is placed in the heating furnace, and the heating-up temperature of temperature controller control heating furnace has furnace temperature monitoring thermopair and heat preservation component in the heating furnace 7, realize the fusing of infiltration metal and the preheating of precast body.Vacuum extractor is by vacuum meter, vacuum pump, and motor, vacuum valve and pump-line are formed, and main valve 14 and extraction valve 15 are installed in the pump-line.A pump-line that has extraction valve feeds in the infiltration chamber, and another pump-line feeds in the melting chamber between crucible and the infiltration chamber.The admission line of gas-holder feeds in the melting chamber through adding air valve 16; Gas flow control device comprises D08-8C type digital flow integrating instrument and D07 series mass controller; Quality controller and flow integrator are connected in series; The duty of quality controller Control Flow integrating instrument, the gas flow rate in the flow integrator control admission line, and accumulate the gas flow that passes through.
Said data collector comprises data acquisition unit 18, high precision K type thermopair 10, pressure transducer 17; Ten thermopairs pass lid back, seepage flow chamber respectively and insert in ten axial holes of the collar, carry out temperature survey, and wherein for reflected measurement result more accurately, the thermopair response time is not more than 0.1s.Pressure transducer feeds in the melting chamber, is used for gathering infiltration experiment generating process, the fluctuation of melting chamber internal pressure, and for guaranteeing the timely seizure of signal in the gatherer process, the pressure transducer response time is not more than 0.3s.Thermopair is connected data acquisition unit with pressure transducer, the temperature and pressure delta data in the data acquisition unit statistics infiltration experimentation.
Present embodiment adopts said apparatus to measure vacuum pressure method of impregnation infiltration characteristic, and the infiltration metal of employing is the AZ91D magnesium alloy, the Al that precast body is produced by Luoyang fire resistive material research institute 2O 3Staple fibre is processed.Realize that the key that infiltration mechanism is measured is; Through gas flow control device script speed infiltration process fast, that time of origin is short is slowed down; Be convenient to the seizure of data, in addition can be through the disconnection or the closed occurrence degree of realizing infiltration process of pilot-gas volume control device.Through the synchronous acquisition of pressure and temperature data, can realize the research of critical infiltration pressure more accurately in conjunction with both.The concrete grammar step is following:
Step 1: the precast body that the preparation shape can be fitted with the infiltration cavity wall promptly prepares diameter equal the to infiltrate column type precast body of chamber diameter in the present embodiment; Precast body is filled in the end of infiltration chamber near crucible bottom; And on the infiltration cavity wall of fitting with precast body, be coated with and be brushed with dag; To guarantee that precast body and infiltration cavity wall fit tightly; The position of precast body in the infiltration chamber is corresponding with the installation site of the collar, so that the temperature at the thermocouple measurement precast body differing heights place in the collar; Also be pressed with the graphite block 21 that thickness is 10mm in the precast body upper end, interference fit between graphite block and the infiltration chamber, the inert gas acting force leaves predeterminated position with the precast body top when avoiding adding air pressure; In crucible, place infiltration metal A Z91D magnesium alloy, metal bath surface surpasses infiltration bottom, chamber behind the infiltration metal molten.
Step 2: adopt vacuum extractor that seepage flow chamber and melting chamber are vacuumized: open main valve 14 and extraction valve 15, close and add air valve 16, the connected mode on this kind valve road can realize infiltrating chamber and melting chamber vacuumizes simultaneously, keeps not forming pressure reduction between interior exocoel.When vacuum tightness in seepage flow chamber and the melting chamber reach-during 0.095MPa, open heating furnace fusing infiltration metal, the smelting temperature of setting is 820 ± 5 ℃, is incubated 30min when the infiltration metal all melts the back.
Step 3: close vacuum extractor; Turn-on data harvester and gas flow control device; Promptly close extraction valve 15, keep main valve 14 and add air valve 16 open-minded, flow integrator and quality controller control gas-holder feed inert gas in the melting chamber; Make melting chamber internal gas pressure reach critical infiltration pressure gradually and be increased to through gas flow accumulation and set air pressure 0.1MPa; Molten magnesium alloy seepage flow from bottom to top gets into precast body inside, pressurize 10s, the temperature and pressure data in the data collector minute book step.Pressure transducer can detection at any time melting chamber air pressure inside situation of change, along with the accumulation of gas flow, the pressure in the melting chamber can constantly raise; When reaching infiltration required emergent pressure takes place, molten metal can get in the precast body, at this moment; Variation along with liquid level; Air pressure in the melting chamber has small fluctuation, and pressure transducer can be in good time with data acquisition and be saved in the data acquisition unit, to be used for the analysis of later experiments data.
Embodiment 2:
The device of measuring vacuum pressure method of impregnation infiltration characteristic in the present embodiment is identical with embodiment 1, and the method step of measuring vacuum pressure method of impregnation infiltration characteristic is:
Step 1: the precast body that the preparation shape can be fitted with the infiltration cavity wall promptly prepares diameter equal the to infiltrate column type precast body of chamber diameter in the present embodiment; Precast body is filled in the end of infiltration chamber near crucible bottom; And on the infiltration cavity wall of fitting with precast body, be coated with and be brushed with dag; To guarantee that precast body and infiltration cavity wall fit tightly; The position of precast body in the infiltration chamber is corresponding with the installation site of the collar, so that the temperature at the thermocouple measurement precast body differing heights place in the collar; Also be pressed with the graphite block 21 that thickness is 20mm in the precast body upper end, interference fit between graphite block and the infiltration chamber, the inert gas acting force leaves predeterminated position with the precast body top when avoiding adding air pressure; In crucible, place infiltration metal A Z91D magnesium alloy, metal bath surface surpasses infiltration bottom, chamber behind the infiltration metal molten.
Step 2: adopt vacuum extractor that seepage flow chamber and melting chamber are vacuumized: open main valve 14 and extraction valve 15, close and add air valve 16, the connected mode on this kind valve road can realize infiltrating chamber and melting chamber vacuumizes simultaneously, keeps not forming pressure reduction between interior exocoel.When vacuum tightness in seepage flow chamber and the melting chamber reach-during 0.095MPa, open heating furnace fusing infiltration metal, the smelting temperature of setting is 820 ± 5 ℃, is incubated 50min when the infiltration metal all melts the back.
Step 3: close vacuum extractor; Turn-on data harvester and gas flow control device; Promptly close extraction valve 15, keep main valve 14 and add air valve 16 open-minded, flow integrator and quality controller control gas-holder feed inert gas in the melting chamber; Make melting chamber internal gas pressure reach critical infiltration pressure gradually and be increased to through gas flow accumulation and set air pressure 0.6MPa; Molten magnesium alloy seepage flow from bottom to top gets into precast body inside, pressurize 20s, the temperature and pressure data in the data collector minute book step.Pressure transducer can detection at any time melting chamber air pressure inside situation of change, along with the accumulation of gas flow, the pressure in the melting chamber can constantly raise; When reaching infiltration required emergent pressure takes place, molten metal can get in the precast body, at this moment; Variation along with liquid level; Air pressure in the melting chamber has small fluctuation, and pressure transducer can be in good time with data acquisition and be saved in the data acquisition unit, to be used for the analysis of later experiments data.
Embodiment 3:
The device of measuring vacuum pressure method of impregnation infiltration characteristic in the present embodiment is identical with embodiment 1, and the method step of measuring vacuum pressure method of impregnation infiltration characteristic is:
Step 1: the precast body that the preparation shape can be fitted with the infiltration cavity wall promptly prepares diameter equal the to infiltrate column type precast body of chamber diameter in the present embodiment; Precast body is filled in the end of infiltration chamber near crucible bottom; And on the infiltration cavity wall of fitting with precast body, be coated with and be brushed with dag; To guarantee that precast body and infiltration cavity wall fit tightly; The position of precast body in the infiltration chamber is corresponding with the installation site of the collar, so that the temperature at the thermocouple measurement precast body differing heights place in the collar; Also be pressed with the graphite block 21 that thickness is 15mm in the precast body upper end, interference fit between graphite block and the infiltration chamber, the inert gas acting force leaves predeterminated position with the precast body top when avoiding adding air pressure; In crucible, place infiltration metal A Z91D magnesium alloy, metal bath surface surpasses infiltration bottom, chamber behind the infiltration metal molten.
Step 2: adopt vacuum extractor that seepage flow chamber and melting chamber are vacuumized: open main valve 14 and extraction valve 15, close and add air valve 16, the connected mode on this kind valve road can realize infiltrating chamber and melting chamber vacuumizes simultaneously, keeps not forming pressure reduction between interior exocoel.When vacuum tightness in seepage flow chamber and the melting chamber reach-during 0.095MPa, open heating furnace fusing infiltration metal, the smelting temperature of setting is 820 ± 5 ℃, is incubated 40min when the infiltration metal all melts the back.
Step 3: close vacuum extractor; Turn-on data harvester and gas flow control device; Promptly close extraction valve 15, keep main valve 14 and add air valve 16 open-minded, flow integrator and quality controller control gas-holder feed inert gas in the melting chamber; Make melting chamber internal gas pressure reach critical infiltration pressure gradually and be increased to through gas flow accumulation and set air pressure 0.6MPa; Molten magnesium alloy seepage flow from bottom to top gets into precast body inside, pressurize 15s, the temperature and pressure data in the data collector minute book step.Pressure transducer can detection at any time melting chamber air pressure inside situation of change, along with the accumulation of gas flow, the pressure in the melting chamber can constantly raise; When reaching infiltration required emergent pressure takes place, molten metal can get in the precast body, at this moment; Variation along with liquid level; Air pressure in the melting chamber has small fluctuation, and pressure transducer can be in good time with data acquisition and be saved in the data acquisition unit, to be used for the analysis of later experiments data.

Claims (2)

1. a device of measuring vacuum pressure method of impregnation infiltration characteristic is characterized in that: comprise device of impregnation, heating control apparatus, vacuum extractor, gas-holder, gas flow control device and data collector;
Said device of impregnation comprises crucible, seepage flow chamber lid, infiltration chamber and the collar; The crucible oral area has joint flange, and joint flange and seepage flow chamber lid are sealedly and fixedly connected; Seepage flow chamber lid is fixed with threaded connector towards the end face middle part of crucible; The infiltration chamber is the shell structure of both ends open, and the infiltration chamber is installed in the crucible, and the threaded connector of infiltration chamber one end and seepage flow chamber lid end face is sealedly and fixedly connected, and there are the gap in the infiltration chamber other end and crucible bottom; Tighten near the lateral wall of crucible bottom one end in the infiltration chamber and to be installed with the collar, on the upper surface of the collar, along the circumferential direction evenly have a plurality of axial holes, the axial hole diameter equals thermopair diameter in the data collector; Along circumferencial direction, the degree of depth of axial hole changes in the shape of a spiral;
Said heating control apparatus comprises heating furnace and temperature controller, and crucible is placed in the heating furnace, the heating-up temperature of temperature controller control heating furnace; Vacuum extractor comprises vacuum pump and pump-line, and a pump-line feeds in the infiltration chamber, and another pump-line feeds in the melting chamber between crucible and the infiltration chamber; Gas flow control device comprises flow integrator and quality controller; The admission line of gas-holder feeds in the melting chamber; The duty of quality controller Control Flow integrating instrument, the gas flow rate in the flow integrator control admission line, and accumulate the gas flow that passes through;
Said data collector comprises data acquisition unit, thermopair, pressure transducer; A plurality of thermopairs insert respectively in the axial hole of the collar, carry out temperature survey; Pressure transducer feeds in the melting chamber, measures melting cavity pressure value; Thermopair is connected data acquisition unit with pressure transducer.
2. a kind of device of measuring vacuum pressure method of impregnation infiltration characteristic according to claim 1, it is characterized in that: the response time of thermopair is not more than 0.1s, and the response time of pressure transducer is not more than 0.3s.
CN2012200504461U 2012-02-16 2012-02-16 Device for measuring impregnation property of vacuum pressure impregnation method Withdrawn - After Issue CN202453347U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102590455A (en) * 2012-02-16 2012-07-18 西北工业大学 Device and method for measuring infiltration characteristic of vacuum air-pressure infiltration method
CN114406245A (en) * 2022-01-25 2022-04-29 沈阳工业大学 Equipment and method for preparing carbon fiber aluminum-based composite material by seepage casting process
CN114406245B (en) * 2022-01-25 2024-05-31 沈阳工业大学 Equipment for preparing carbon fiber aluminum-based composite material by seepage casting process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102590455A (en) * 2012-02-16 2012-07-18 西北工业大学 Device and method for measuring infiltration characteristic of vacuum air-pressure infiltration method
CN102590455B (en) * 2012-02-16 2014-11-26 西北工业大学 Device and method for measuring infiltration characteristic of vacuum air-pressure infiltration method
CN114406245A (en) * 2022-01-25 2022-04-29 沈阳工业大学 Equipment and method for preparing carbon fiber aluminum-based composite material by seepage casting process
CN114406245B (en) * 2022-01-25 2024-05-31 沈阳工业大学 Equipment for preparing carbon fiber aluminum-based composite material by seepage casting process

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