CN202444738U - Compound anti-drag deep scarification shovel - Google Patents

Compound anti-drag deep scarification shovel Download PDF

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Publication number
CN202444738U
CN202444738U CN2011205267699U CN201120526769U CN202444738U CN 202444738 U CN202444738 U CN 202444738U CN 2011205267699 U CN2011205267699 U CN 2011205267699U CN 201120526769 U CN201120526769 U CN 201120526769U CN 202444738 U CN202444738 U CN 202444738U
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China
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shovel
spear
active section
deep scarification
directrix
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CN2011205267699U
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Chinese (zh)
Inventor
贾洪雷
张强
于路路
于海业
孙裕晶
肖英奎
张蕾
张璐
刘宪军
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Jilin University
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Jilin University
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Abstract

The utility model relates to a compound anti-drag deep scarification shovel, relating to the field of agricultural soil preparation machinery. The compound anti-drag deep scarification shovel comprises a shovel handle and a compound shovel point connected to the shovel handle by virtue of bolts, wherein the shovel handle is composed of a rack connecting section (H1), an inclined active section (H2), profiling active sections (BC and DE) and a shovel point connecting section (L) from top to bottom. The compound anti-drag deep scarification shovel is characterized in that an included angle (alpha) between the shovel point mounting plane of the shovel point connecting section and a horizontal plane is 20-23 degrees; an included angle (beta) between a blade line at the front end of the inclined active section and a lead hammer plane is 22-35 degrees; and the inner alignment (BC) and the outer alignment (DE) of the profiling active section are curves respectively obtained according to two polynomial equations (described in the specification). Compared with the existing deep scarification shovel on the market, the deep scarification shovel disclosed by the utility model has the advantages that working resistance is reduced by 6-12% especially when deep scarification depth is 200-400mm, applicable deep scarification depth is wide, and reduction of energy consumption is facilitated.

Description

Combined type drag reduction deep soil loosing shovel
Technical field
The utility model relates to a kind of deep soil loosing shovel that agricultural is ploughed the tillage operation mechanical field.
Background technology
Dark loose technology is one of important agricultural protection property farming technique, has obtained extensive use at home and abroad, and in agricultural production, has played an increasingly important role, for agricultural sustainable development provides a technical guarantee.But the energy consumption of traditional subsoiler tool is bigger; Particularly the increase facility tractive resistance along with the dark loose degree of depth and machine forwarding speed enlarges markedly; Need the big-power tractor traction could implement operation, therefore reduce the subsoiler tillage resistance, have great importance for energy efficient.Deep soil loosing shovel is to realize chesson on the subsoiler tool; Break tillage pan; The conservation tillage facility of soil do not overturn; Mainly be made up of deep soil loosing shovel handle and spear, because the process of cutting soil, fragmentation and loosening soil of deep soil loosing shovel is carried out simultaneously, its planform is very big to the soil cultivation drag effects of subsoiler tool.
Existing " bionic, drag-reducing deep soil loosing shovel handle " is through imitating the pawl toe structural form of some soil animal, and the traditional deep soil loosing shovel handle of a kind of ratio that goes out through the equal proportion amplification design has the curvilinear structures of drag-reduction effect.Its curve is a curve of using the polynomial equation relevant with tilling depth to make, and therefore, when tilling depth changes, corresponding spade structural parameters will change thereupon, produces a tilling depth and requires corresponding spade phenomenon.In addition and since soil animal be through the pawl toe plane, hook, action such as grab soil shredded, transport, and the subsoiler tool normally carries out operation through deep soil loosing shovel mobile, and is different with the motion of soil animal pawl toe.Therefore, except the structural form of imitation pawl toe, the dark loose degree of depth of posture in the time of also will considering operation and adaptation.
The deep soil loosing shovel point is the deep soil loosing shovel important component part, and existing deep soil loosing shovel point mainly contains scalpriform, flechette-type and double-vane shape, and the spear structure also has bigger influence to penetration performance, the scope of loosening the soil and tillage resistance.The soil compactibility at spear place is higher when particularly carrying out dark loose operation with deep soil loosing shovel, and tillage resistance is also bigger.
Summary of the invention
The purpose of the utility model is to the deficiency that exists in the prior art, provides a kind of tillage resistance of new structure little, adapts to the big universal combined drag reduction deep soil loosing shovel of the dark loose degree of depth.
The utility model combined type drag reduction deep soil loosing shovel, as shown in Figure 1, it comprises that 1, one of a spade is connected the complex spear 3 on the spade through bolt 2.Described spade part is as shown in Figure 4, by top-down frame linkage section H 1, inclination active section H 2, profiling active section BC, DE and spear linkage section L form the anterior basil of interior directrix
Figure BDA0000120948140000021
Be 50 °~60 °, cutting edge front-wheel profile is parallel with the interior directrix of spade active section.The spear mounting plane of said spear linkage section L and horizontal plane angle α are 20 °~23 °; Angle β is 22 °~35 ° (generally getting 22 °) between inclination active section nose edge line and the plummet face, and spade produces slight lifting effect to Tu Fa when work, has reduced the extruding of deep soil loosing shovel to soil; Profiling active section imitation soil animal pawl toe outline shape, and control its work posture, making in the profiling active section directrix BC and outer directrix DE is one respectively by following two curves that polynomial equation makes:
y 1 = 0.00000116 x 1 4 + 0.000579 x 1 3 + 0.100583 x 1 2 + 7.85075 x 1
y 2 = 0.00016 x 2 3 + 0.01783 x 2 2 + 0.9491 x 2 - 239.00
In the formula: the upper extreme point B with directrix BC in the profiling active section is the origin of coordinates, x axle forward be curve protruding to level forward, Y axle forward be vertical upwards, the x span satisfies-97.64≤x 1≤0 with-55.686≤x 2≤74.9954.
Described complex spear such as Fig. 5 and shown in Figure 6, the rear portion, upper surface is that rectangle, anterior sword line mnp are that a symmetrical circular arc line is formed.Its spear wedge angle gamma is 19 °-20 °, and anterior basil θ is 50 °~60 ° (generally getting 60 °), and sword line mnp is the curve that makes by following equation:
y 3 = ± [ R 2 - ( 3 2 R - x 3 ) 2 - 1 2 R ]
In the formula: R is an arc radius; With anterior sword endpoints n is the origin of coordinates, and the x axle is that spear symmetry axis, forward point to the rear end, and Y axle forward makes progress, and the x span satisfies
Figure BDA0000120948140000025
The R span satisfies H 3≤R≤1.5H 3, H 3Be the spear width.
The beneficial effect of the utility model is: the effect of soil cultivation resistance when realizing reducing the deep soil loosing shovel operation through controlling above structural parameters.Be in particular in: inclination active section spade when work produces slight lifting effect to Tu Fa, has reduced the extruding of deep soil loosing shovel to soil, has reduced tillage resistance; The profiling active section has the visbreaking resistance reducing effect; The complex spear has good penetration performance, tillage resistance is little.Research shows; (the deep soil loosing shovel handle adopts straight line, broken line or arc transition type to use existing other types on this deep soil loosing shovel and the market; Deep soil loosing shovel point adopts scalpriform, flechette-type and double-vane shape) deep soil loosing shovel compares, and particularly in the dark loose degree of depth during in 200mm to 400mm scope, working resistance is compared and is reduced by 6%~12%; It is wide to have the dark loose depth bounds of adaptation, helps energy savings consumption.
Description of drawings
Fig. 1 is a combined type deep soil loosing shovel structural representation;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is that A-A shown in Fig. 2 is to cross section view;
Fig. 4 is the spade structural representation;
Fig. 5 is the spear structural representation;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is that f-f shown in Figure 6 is to cross section view.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is described further.
Referring to figs. 1 through Fig. 4, combined type drag reduction deep soil loosing shovel is made up of 1, one complex spear 3 that is connected on the spade 1 through bolt 2 of a spade.Spade 1 is made up of top-down frame linkage section, inclination active section, profiling active section and spear linkage section.The anterior basil of interior directrix
Figure BDA0000120948140000031
is 50 °~60 °, and cutting edge front-wheel profile is parallel with the interior directrix of spade active section.Be characterized in: the spear mounting plane of spear linkage section and horizontal plane angle α are 20 °~23 °; Angle β is 22 °~35 ° between inclination active section nose edge line and the plummet face; Directrix BC and outer directrix DE are one respectively by following two curves that polynomial equation makes in the profiling active section:
y 1 = 0.00000116 x 1 4 + 0.000579 x 1 3 + 0.100583 x 1 2 + 7.85075 x 1
y 2 = 0.00016 x 2 3 + 0.01783 x 2 2 + 0.9491 x 2 - 239.00
In the formula: the upper extreme point B with directrix BC in the profiling active section is the origin of coordinates, x axle forward be curve protruding to level forward, Y axle forward be vertical upwards, the x span satisfies-97.64≤x 1≤0 with-55.686≤x 2≤74.9954.
Spade adopts the Q275 steel that is not less than GB/T 700 regulations to make spade width L 2With the span of thickness σ be respectively 72~80mm and 28~35mm, according to the installation requirement of rack construction design connecting hole or jig.Frame linkage section H 1With inclination active section H 2The physical dimension scope be respectively 250~260mm and 100~120mm.Spear linkage section L and spiro keyhole position L 1Value be respectively 82~85mm and 40mm.
By interior directrix BC equation: y 1 = 0.00000116 x 1 4 + 0.000579 x 1 3 + 0.100583 x 1 2 + 7.85075 x 1 Try to achieve the x of BC section 1, y 1Coordinate (unit: mm) calculations list is following:
x 1 0 -10 -20 -30 -40 -50
y 1 0 -69.0166 -121.228 -159.6912 -187.184 -206.205
x 1 -60 -70 -80 -90 -97.64
y 1 -218.977 -227.441 -233.263 -237.829 -241.168
By outer directrix DE equation: y 2 = 0.00016 x 2 3 + 0.01783 x 2 2 + 0.9491 x 2 - 239.00 Confirm the x of outer directrix DE 2, y 2Coordinate (unit: mm) calculations list is following:
x 2 -55.686 -40 -30 -20 -10 0 10
y 2 -264.191 -258.676 -255.746 -252.13 -246.868 -239 -227.566
x 2 20 30 40 50 60 70 74.9954
y 2 -211.606 -190.16 -162.268 -126.97 -83.306 -30.316 -0.05284
Extremely shown in Figure 7 like Fig. 5; Rear portion, complex spear 2 upper surface is that rectangle, anterior sword line mnp are made up of a symmetrical circular arc line; The spear wedge angle gamma is 19 °-20 °, and anterior basil θ is 50 °~60 ° (generally getting 60 °), and sword line mnp is the curve that makes by following equation:
y 3 = ± [ R 2 - ( 3 2 R - x 3 ) 2 - 1 2 R ]
In the formula: R is an arc radius; With anterior sword endpoints n is the origin of coordinates, and the x axle is that spear symmetry axis, forward point to the rear end, and Y axle forward makes progress, and the x span satisfies
Figure BDA0000120948140000044
The R span satisfies H 3≤R≤1.5H 3, H 3Be the spear width.
The deep soil loosing shovel point adopts 65 manganese steel manufacturings of GB/T 711 regulations.Spear width H 3With thickness H 4Span be respectively 40~60mm and 10~15mm.The spear length L 3Span be 165~175mm, spiro keyhole position L 1Value be 40mm.

Claims (2)

1. a combined type drag reduction deep soil loosing shovel is formed by spade (1) with through the complex spear (3) that bolt (2) is connected on the spade (1); Described spade is by top-down frame linkage section (H 1), inclination active section (H 2), (BC DE) constitutes the anterior basil of interior directrix (BC) to the profiling active section with spear linkage section (L) Be 50 °~60 °, cutting edge front-wheel profile is parallel with the interior directrix (BC) of spade active section, and it is characterized in that: the spear mounting plane of said spear linkage section and horizontal plane angle (α) are 20 °~23 °; Angle (β) is 22 °~35 ° between said inclination active section nose edge line and the plummet face; Directrix (BC) and outer directrix (DE) are one respectively by following two curves that polynomial equation makes in the profiling active section:
y 1 = 0.00000116 x 1 4 + 0.000579 x 1 3 + 0.100583 x 1 2 + 7.85075 x 1
y 2 = 0.00016 x 2 3 + 0.01783 x 2 2 + 0.9491 x 2 - 239.00
In the formula: the upper extreme point B with directrix BC in the profiling active section is the origin of coordinates, x axle forward be curve protruding to level forward, Y axle forward be vertical upwards, the x span satisfies-97.64≤x 1≤0 with-55.686≤x 2≤74.9954.
2. a kind of combined type drag reduction deep soil loosing shovel according to claim 1; It is characterized in that: described complex spear (3) rear portion, upper surface is that rectangle, anterior sword line (mnp) are that a symmetrical circular arc line is formed; Its spear angle of wedge (γ) is 19 °-20 °; The anterior basil (θ) is 50 °~60 °, and anterior sword line (mnp) is the curve that makes by following equation:
y 3 = ± [ R 2 - ( 3 2 R - x 3 ) 2 - 1 2 R ]
In the formula: R is an arc radius; With anterior sword endpoints n is the origin of coordinates, and the x axle is that spear symmetry axis, forward point to the rear end, and Y axle forward makes progress, and the x span satisfies
Figure FDA0000120948130000015
The R span satisfies H 3≤R≤1.5H 3, H 3Be the spear width.
CN2011205267699U 2011-12-16 2011-12-16 Compound anti-drag deep scarification shovel Expired - Fee Related CN202444738U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102487611A (en) * 2011-12-16 2012-06-13 吉林大学 Combined anti-drag subsoiling shovel
CN107148814A (en) * 2017-05-10 2017-09-12 吉林大学 The bionical drop resistance visbreaking colter of one kind coupling
CN108848685A (en) * 2018-06-14 2018-11-23 湖北文理学院 A kind of deep soil loosing shovel handle structure and subsoiling spade
CN110073737A (en) * 2019-06-04 2019-08-02 吉林大学 A kind of bionical deep soil loosing shovel with drag reduction bionic surface

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102487611A (en) * 2011-12-16 2012-06-13 吉林大学 Combined anti-drag subsoiling shovel
CN107148814A (en) * 2017-05-10 2017-09-12 吉林大学 The bionical drop resistance visbreaking colter of one kind coupling
CN107148814B (en) * 2017-05-10 2019-04-26 吉林大学 A kind of bionical drop resistance visbreaking colter of coupling
CN108848685A (en) * 2018-06-14 2018-11-23 湖北文理学院 A kind of deep soil loosing shovel handle structure and subsoiling spade
CN110073737A (en) * 2019-06-04 2019-08-02 吉林大学 A kind of bionical deep soil loosing shovel with drag reduction bionic surface
CN110073737B (en) * 2019-06-04 2023-11-17 吉林大学 Bionic subsoiler with drag reduction bionic surface

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Granted publication date: 20120926

Termination date: 20131216