CN202444423U - Serial semi-bridge DC (Direct Current)-DC converter - Google Patents

Abstract

The utility model discloses a series-type half-bridge DC-DC converter, which comprises a transformer, a primary circuit connected with the primary winding of the transformer, and a secondary circuit connected with the secondary winding of the transformer; the primary circuit consists of a DC power supply, A primary inductor, two bus capacitors, two DC blocking capacitor branches and four power switch tubes are connected to each other to form a structure. The utility model lowers the voltage of each power switching device to half of the input voltage, so low-voltage power devices can be selected, and the characteristics of low-voltage power devices, such as low stress, high efficiency, low cost and high switching frequency, can be used at high input voltages. High-efficiency and high-performance DC-DC conversion is realized under voltage conditions; at the same time, the utility model can realize voltage balance of DC bus capacitors without additional circuits or control methods.

Description

A Series Half Bridge DC-DC Converter

technical field

The utility model belongs to the technical field of power electronics, in particular to a serial half-bridge DC-DC (direct current-direct current) converter.

Background technique

In recent years, various power supply devices have been widely used in communication, lighting, military and other industries. In order to regulate the power quality of power supply equipment, some worldwide academic organizations and countries have begun to formulate and implement a series of standards for power supply equipment. It is one of the important standards to limit the harmonic pollution of power supply equipment to the AC grid, such as IEC555-2, IEEE519 and so on. In order to meet harmonic standards, multi-level cascaded high-frequency converters are usually used in the industry, and power factor correction technology (Power Factor Correction, PFC) is used in the first-level rectification equipment.

When multi-stage cascaded high-frequency converters are used in a three-phase power system, the output bus voltage of the first-stage three-phase PFC rectifier converter is generally 600-800V, and even as high as 1000V in some cases. This greatly increases the voltage stress of the switching devices in the subsequent converter.

Existing DC-DC converters used in the post-stage of three-phase PFC generally adopt a traditional bridge structure composed of high-voltage devices or a three-level structure composed of low-voltage devices. Among them, the traditional bridge structure composed of high-voltage devices such as IGBTs or high-voltage MOSFETs is shown in Figure 1. Although the control is convenient and the technology is mature, the converter cannot meet the requirements of high efficiency and high performance due to the low switching frequency and large on-resistance of high-voltage devices. requirements, while the cost of high-voltage devices is relatively high.

The three-level structure composed of low-voltage power devices, as shown in Figure 2, can make the voltage drop of each power device be half of the bus voltage; at the same time, the operating frequency of the switching devices in the three-level structure is relatively low. High, which is conducive to improving the power density of the converter and reducing the volume of the converter; in addition, the three-level structure also has the advantages of small voltage conversion stress and low device switching loss.

Therefore, the three-level structure has begun to replace the traditional bridge structure composed of high-voltage devices, and has been applied to DC-DC converters in high input voltage applications. However, in the three-level structure composed of low-voltage power devices, the number of switching devices is large, and at the same time, the two bus capacitors in the three-level structure are connected in series to the DC bus voltage, which requires additional hardware circuits or control during use. method to realize the voltage balance of the DC bus capacitor.

Contents of the invention

Aiming at the above-mentioned technical defects in the prior art, the utility model provides a series-type half-bridge DC-DC converter, which can automatically realize the voltage balance of the DC bus capacitor, and has low stress on switching devices and high system stability.

A series type half-bridge DC-DC converter, comprising a transformer, a primary circuit connected to the primary winding of the transformer, and a secondary circuit connected to the secondary winding of the transformer;

The primary side circuit includes a DC power supply, a primary side inductor, two bus capacitors, two DC blocking capacitor branches and four power switch tubes; wherein: the primary side inductor is connected in series with the transformer primary side winding to form the primary side branch circuit; the positive pole of the DC power supply is connected to one end of the first bus capacitor and the drain of the first power switch tube, and the negative pole is connected to one end of the second bus capacitor and the source of the fourth power switch tube; the source of the first power switch tube The pole is connected with the drain of the second power switch tube and one end of the first DC blocking capacitor branch; the drain of the fourth power switch tube is connected with the source of the third power switch tube and one end of the second DC blocking capacitor branch ; The other end of the first bus capacitor is connected to the other end of the second bus capacitor, the source of the second power switch tube, the drain of the third power switch tube and one end of the primary side branch; the other end of the primary side branch Connected to the other end of the first DC blocking capacitor branch and the other end of the second DC blocking capacitor branch;

The power switch tube is a power switch tube with an anti-parallel diode; the grid of the power switch tube receives a switching signal provided by an external device.

The switching signals received by the first power switch tube and the third power switch tube are the same, the switching signals received by the first power switch tube and the second power switch tube are complementary, and the switching signals received by the third power switch tube and the fourth power switch tube are complementary .

The switch control mode of the four power switch tubes adopts an asymmetrical half-bridge control mode, a phase-shift control mode or a resonance control mode.

Asymmetrical half-bridge control mode: the frequency of the switching signals of all power switching tubes is the same and fixed; the switching signals of the first and third power switching tubes are the same and the duty cycle is 0-50%, the first and second power switching tubes The switching signals of the third and fourth power switching tubes are complementary, and the switching signals of the third and fourth power switching tubes are complementary; the output voltage is adjusted by adjusting the duty ratio of the switching signals.

Resonance control mode: the frequency of the switching signals of all power switching tubes is the same and adjustable; the switching signals of the first and third power switching tubes are the same and the duty cycle is fixed at 50%, the switching signals of the first and second power switching tubes Complementary, the switching signals of the third and fourth power switching tubes are complementary; the output voltage is adjusted by adjusting the frequency of the switching signals.

Phase-shift control mode: the secondary side circuit is a controllable rectifier circuit composed of power switch tubes, the frequency of the switching signals of all power switch tubes in the primary side circuit is the same and fixed; the switching signals of the first and third power switch tubes are the same And the duty cycle is fixed at 50%, the switching signals of the first and second power switching tubes are complementary, and the switching signals of the third and fourth power switching tubes are complementary; the frequencies of the switching signals of all power switching tubes in the secondary side circuit are the same and Fixed; adjust the output voltage by adjusting the duty ratio of the power switch tube switching signal in the secondary side circuit and adjusting the phase difference of the switching signals on both sides of the primary and secondary sides.

The power switch tube is an IGBT (insulated gate bipolar transistor) or a MOS tube.

Preferably, capacitors are connected in parallel between the drain and source poles of the power switch tube; the voltage rise rate during the turn-off period of the power switch tube can be limited, and the turn-off loss of the power switch tube is reduced; During the turn-on period, the energy on the parallel capacitor is extracted to realize the zero-voltage turn-on of all power switch tubes, which effectively reduces the turn-on loss of the switch tubes.

Preferably, the first DC blocking capacitor branch is formed by the first DC blocking capacitor or is formed by connecting the first DC blocking capacitor in series with the first inductor; the second DC blocking capacitor branch is formed by the second DC blocking capacitor or It is composed of the second DC blocking capacitor in series with the second inductor; for the DC blocking capacitor in series with the inductor, it is beneficial to reduce the impact current of the DC blocking capacitor branch on the charging and discharging of the bus capacitor, reduce the high frequency current component, and make the flow through the first The current balance between the DC blocking capacitor and the second DC blocking capacitor can improve the performance of the circuit.

The secondary side circuit is a full-wave rectification circuit, a half-wave rectification circuit, a full-bridge rectification circuit or a current doubler rectification circuit.

The full-wave rectification circuit includes a secondary inductor, an output capacitor and two diodes; wherein: the anode of the first diode is connected to one end of the secondary winding of the transformer, and the cathode is connected to the cathode of the second diode and the secondary One end of the side inductor is connected; the anode of the second diode is connected to the other end of the secondary winding of the transformer; the other end of the secondary inductor is connected to one end of the output capacitor; the other end of the output capacitor is connected to the middle tap end of the transformer secondary winding connected.

The half-wave rectifier circuit includes a secondary inductance, an output capacitor and two diodes; wherein: the anode of the first diode is connected to one end of the secondary winding of the transformer, and the cathode is connected to the cathode of the second diode and the secondary One end of the side inductor is connected; the anode of the second diode is connected with the other end of the secondary winding of the transformer and one end of the output capacitor; the other end of the secondary inductor is connected with the other end of the output capacitor.

The full-bridge rectifier circuit includes a secondary inductance, an output capacitor and four diodes; wherein: the anode of the first diode is connected to the cathode of the second diode and one end of the secondary winding of the transformer, and the cathode is connected to the first The cathode of the three diodes is connected to one end of the secondary inductor; the cathode of the fourth diode is connected to the anode of the third diode and the other end of the secondary winding of the transformer, and the anode is connected to the anode of the second diode and the output One end of the capacitor is connected; the other end of the secondary inductor is connected to the other end of the output capacitor.

The current doubler rectifier circuit includes two secondary inductors, an output capacitor and two diodes; wherein: the anode of the first diode is connected to one end of the transformer secondary winding and one end of the first secondary inductor, and the cathode is connected to the first secondary inductor. The cathode of the second diode is connected to one end of the output capacitor; the anode of the second diode is connected to the other end of the transformer secondary winding and one end of the second secondary inductor; the other end of the second secondary inductor is connected to the first The other end of the secondary inductor is connected to the other end of the output capacitor.

Wherein, the diodes in the full-wave rectification circuit, half-wave rectification circuit, full-bridge rectification circuit or current doubler rectification circuit can be replaced by power switch tubes.

In the DC-DC converter of the present utility model, the first bus capacitor and the second bus capacitor are connected in parallel at both ends of the DC power supply after being connected in series. Ideally, the voltage of each bus capacitor is one-half of the DC supply voltage. The first and second power switch tubes are connected in series and connected in parallel with the first bus capacitor, and the third and fourth power switch tubes are connected in series and connected in parallel with the second bus capacitor, so the turn-off voltage stress of each power switch tube is a single bus capacitor Voltage, which is one-half of the DC supply voltage. Therefore, the converter of the present invention can use low-voltage, high-performance switching devices, which is beneficial to improving the efficiency of the converter and reducing the volume of the converter.

In the DC-DC converter of the present utility model, the first DC-blocking capacitor branch is connected in series with the second DC-blocking capacitor branch, and one end of the circuit connected in series is connected to the source of the second power switch tube and the drain of the third power switch tube. The other end is connected with the source of the third power switch tube and the drain of the fourth power switch tube. Such a connection mode makes the DC blocking capacitor branch and the power switch tube form a switched capacitor structure, which can realize automatic voltage equalization of the DC side bus capacitor. The specific working process of the switched capacitor structure is as follows: when the first and third power switch tubes are turned on, the first and second DC blocking capacitor branches are connected in parallel with the first bus capacitor; when the second and fourth power switch tubes When conducting, the first and second DC blocking capacitor branches are connected in parallel with the second bus capacitor after being connected in series. During the parallel connection process, the first and second DC-blocking capacitor branches discharge the high-voltage bus capacitor and charge the low-voltage bus capacitor, so that the voltages of the two bus capacitors can be balanced in the end.

Compared with the existing traditional bridge-type DC-DC converter suitable for high-voltage bus occasions, the DC-DC converter of the present invention reduces the voltage of each power switching device to half of the input voltage, so low-voltage power switching devices. Since the low-voltage power device has the advantages of good performance, low cost and high switching frequency, the utility model can realize high-efficiency and high-performance DC-DC conversion in the case of high input voltage.

Compared with the existing three-level structure DC-DC converter suitable for high input voltage occasions, the DC-DC converter of the utility model is simple in structure, reduces two primary side power diodes, and does not need additional circuits or control In this way, the voltage balance of the DC bus capacitor can be realized.

Description of drawings

Figure 1 is a schematic diagram of the circuit structure of a traditional bridge DC-DC converter.

FIG. 2 is a schematic diagram of a circuit structure of a three-level DC-DC converter.

FIG. 3 is a schematic diagram of the circuit structure of the DC-DC converter of the present invention.

Fig. 4 is a working waveform diagram of the DC-DC converter of the present invention.

Detailed ways

In order to describe the utility model more specifically, the technical solution and related principles of the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

As shown in Figure 3, a series type half-bridge DC-DC converter includes a transformer, a primary circuit connected to the primary winding _T1 of the transformer, and a secondary circuit connected to the secondary winding _T2 of the transformer;

The primary side circuit includes a DC power supply E, a primary side inductance L _k , two bus capacitors C ₁ ~ C ₂ , two DC blocking capacitor branches and four power switch tubes S ₁ ~ S ₄ ; where: DC power supply E The positive pole of the first bus capacitor _C1 is connected to the drain of the first power switch _S1 , and the negative pole is connected to one end of the second bus capacitor _C2 and the source of the fourth power switch _S4 ; the first power The source of the switching tube _S1 is connected to the drain of the second power switching tube _S2 and one end of the first DC blocking capacitor branch; the drain of the fourth power switching tube _S4 is connected to the source of the third power switching tube _S3 The pole is connected to one end of the second DC blocking capacitor branch; the other end of the first bus capacitor _C1 is connected to the other end of the second bus capacitor _C2 , the source of the second power switch _S2 , and the third power switch. The drain S ₃ is connected to one end of the primary inductance L _k ; the other end of the primary inductance L _k is connected to one end of the primary winding T ₁ of the transformer; the other end of the primary winding T ₁ of the transformer is connected to the first DC blocking capacitor branch The other end of the second DC blocking capacitor branch is connected to the other end;

The grids of the power switch tubes S ₁ -S ₄ receive switching signals provided by external devices; wherein, the switching signals received by the first power switch tube S ₁ and the third power switch tube S ₃ are the same, and the first power switch tube S ₁ and the third power switch tube S 3 The switching signals received by the second power switching tube _S2 are complementary, and the switching signals received by the third power switching tube _S3 and the fourth power switching tube _S4 are complementary.

In this embodiment, the power switch tubes are MOS tubes, and capacitors C _s1 -C _s4 are respectively connected in parallel to the drain and source poles of the four MOS tubes; the switching control mode of the four MOS tubes adopts an asymmetrical half-bridge control mode.

The first DC blocking capacitor branch is composed of the first DC blocking capacitor C _b1 and the first inductance L ₁ ; wherein: one end of the first DC blocking capacitor C _b1 is one end of the first DC blocking capacitor branch, and the other end is connected to the first inductor One end of L ₁ is connected; the other end of the first inductor L ₁ is the other end of the first DC blocking capacitor branch.

The second DC blocking capacitor branch is composed of the second DC blocking capacitor C _b2 and the second inductance L ₂ ; wherein: one end of the second DC blocking capacitor C _b2 is an end of the second DC blocking capacitor branch, and the other end is connected to the second inductance One end of L ₂ is connected; the other end of the second inductor L ₂ is the other end of the second DC blocking capacitor branch.

In this embodiment, the secondary circuit adopts a full-wave rectification circuit; the full-wave rectification circuit includes a secondary inductance L _f , an output capacitor C _o and two diodes D _o1 ˜D _o2 ; wherein: the first diode D _o1 The anode of the transformer is connected to one end of the secondary winding T ₂ of the transformer, and the cathode is connected to the cathode of the second diode D _o2 and one end of the secondary inductor L _f ; the anode of the second diode D _o2 is connected to the secondary winding T ₂ of the transformer The other end of the secondary inductor L _f is connected to one end of the output capacitor C _o ; the other end of the output capacitor C _o is connected to the middle tap end of the transformer secondary winding T ₂ ; both ends of the output capacitor C _o are connected to the load R _o .

The power of the DC-DC converter in this embodiment is 1kW, the input voltage across the DC power supply E is 600V, and the output voltage across the load R _o is 48V.

FIG. 4 shows driving waveforms and operating waveforms of the DC-DC converter in this embodiment. Among them, the waveforms V _gs1 ~ V _gs4 are the switching signals of the power switch tubes S ₁ ~ S ₄ respectively, V _gs1 and V _gs3 are the same; V _gs2 and V _gs1 are complementary; V _gs4 and V _gs3 are complementary; at the same time, the gap between V _gs1 and V _gs2 , V _gs3 and V _gs4 respectively have a period of dead time which is low level. Waveforms v _ds2 and v _ds3 are the drain-source voltages of power switch tubes S ₂ and S ₃ respectively; v _d is the voltage between the cathode of diode D _o1 and the cathode of load R _o ; i _Do1 and i _Do2 are the voltages flowing through diode D The current of _o1 and D _o2 , i _Lk is the current flowing through the primary side inductance L _k , I _a and I _b are the current value of i _Lk when the converter is in stable conduction.

As shown in Figure 3 and Figure 4, the specific working process of the DC-DC converter in this embodiment is as follows:

In one switching cycle, there are 8 working stages in total, among which: working stage 1 to working stage 3 is the commutation process when power switch tubes S ₁ and S ₃ are turned off; working stage 4 is the switching process of power switch tubes S ₂ and S ₄ The steady state when it is on; working stage 5 to working stage 7 is the commutation process when the power switch tubes _S2 and _S4 are turned off; working stage 8 is the steady state when the power switch tubes _S1 and _S3 are turned on.

Working stage 1 (t ₀ ～t ₁ ): S ₁ and S ₃ start to turn off, due to the existence of L _k , i _Lk remains constant, and the current of the DC blocking capacitor branch is 1/2 of i _Lk . The parallel capacitors C _s2 and C _s4 start to discharge linearly, and the parallel capacitors C _s1 and C _s3 start to charge linearly. This phase ends when v _d drops to zero.

Working stage 2 (t ₁ ~ t ₂ ): L _k , L ₁ and L ₂ resonate with the parallel capacitors C _s1 ~ C _s4 , and the voltage across the parallel capacitors C _s2 and C _s4 continues to decrease to zero, which is the power switch tube The zero voltage of S ₂ and S ₄ opens to create conditions.

Working stage 3 (t ₂ ˜t ₃ ): after L _k is connected in series with L ₁ , it is clamped by the first DC blocking capacitor C _b1 , so that i _Lk drops to I _b . In this phase, both the secondary diodes D _o1 and D _o2 are turned on, and the load current is commutated from the diode D _o1 to the diode D _o2 .

Working stage 4 (t ₃ ~ t ₄ ): the power switch tubes S ₂ and S ₄ are turned on, the secondary diode D _o2 is turned on, and the circuit is in a stable conduction state.

Working stage 5 (t ₄ ～t ₅ ): S ₂ and S ₄ start to turn off, due to the existence of L _k , i _Lk remains constant, and the current of the DC blocking capacitor branch is 1/2 of i _Lk . The parallel capacitors C _s1 and C _s3 start to discharge linearly, and the parallel capacitors C _s2 and C _s4 start to charge linearly. This phase ends when v _d drops to zero.

Working stage 6 (t ₅ ～t ₆ ): L _k , L ₁ and L ₂ resonate with parallel capacitors C _s1 ～C _s4 , and the voltage across parallel capacitors C _s1 and C _s3 continues to decrease to zero, which is the power switch tube The zero voltage of S ₁ and S ₃ is turned on to create conditions.

Working stage 7 (t ₆ ˜t ₇ ): L _k is clamped by the second DC blocking capacitor C _b2 after being connected in series with L ₁ , so that i _Lk rises to I _a . In this phase, both the secondary diodes D _o1 and D _o2 are turned on, and the load current is commutated from the diode D _o2 to the diode D _o1 .

Working stage 8 (t ₇ ~ t ₀ ): the power switch tubes S ₁ and S ₃ are turned on, the secondary diode D _o1 is turned on, and the circuit is in a stable conduction state.

The DC-DC converter in this embodiment can realize the automatic equalization of the DC side bus capacitor voltage, and can improve the reliability of the system when it is applied to high-voltage DC-DC occasions. The specific implementation of its voltage automatic equalization capability is as follows:

The first DC blocking capacitor C _b1 and the second DC blocking capacitor C _b2 are connected in series, and the two DC blocking capacitors connected in series can be equivalent to one capacitor C _b . When the power switch tubes S1 and S3 are turned on, the equivalent capacitance C _b is connected in parallel with the bus capacitor C ₁ ; when the power switch tubes S2 and S4 are turned on, the equivalent capacitor C _b is connected in parallel with the bus capacitor _{C 2} ; The high-voltage bus capacitor discharges and charges the low-voltage bus capacitor, and finally achieves the effect of automatic voltage equalization.

Claims (7)

1. A series type half-bridge DC-DC converter, comprising a transformer, a primary circuit connected to the primary winding of the transformer, a secondary circuit connected to the secondary winding of the transformer; it is characterized in that: The primary side circuit includes a DC power supply, a primary side inductor, two bus capacitors, two DC blocking capacitor branches and four power switch tubes; wherein: the primary side inductor is connected in series with the transformer primary side winding to form the primary side branch circuit; the positive pole of the DC power supply is connected to one end of the first bus capacitor and the drain of the first power switch tube, and the negative pole is connected to one end of the second bus capacitor and the source of the fourth power switch tube; the source of the first power switch tube The pole is connected with the drain of the second power switch tube and one end of the first DC blocking capacitor branch; the drain of the fourth power switch tube is connected with the source of the third power switch tube and one end of the second DC blocking capacitor branch ; The other end of the first bus capacitor is connected to the other end of the second bus capacitor, the source of the second power switch tube, the drain of the third power switch tube and one end of the primary side branch; the other end of the primary side branch Connected to the other end of the first DC blocking capacitor branch and the other end of the second DC blocking capacitor branch; The power switch tube is a power switch tube with an anti-parallel diode; the grid of the power switch tube receives a switching signal provided by an external device. 2. The series-type half-bridge DC-DC converter according to claim 1, wherein the switching signals received by the first power switch tube and the third power switch tube are the same, and the first power switch tube and the second power switch tube The switch signals received by the tubes are complementary, and the switch signals received by the third power switch tube and the fourth power switch tube are complementary. 3. The series-type half-bridge DC-DC converter according to claim 1, characterized in that: the switch control mode of the four power switch tubes adopts an asymmetrical half-bridge control mode, a phase-shift control mode or a resonance control mode Way. 4. The series half-bridge DC-DC converter according to claim 1, characterized in that a capacitor is connected in parallel between the drain and source poles of the power switch tube. 5. The series-type half-bridge DC-DC converter according to claim 1, 3 or 4, wherein the power switch tube is an IGBT or a MOS tube. 6. The series half-bridge DC-DC converter according to claim 1, characterized in that: the first DC blocking capacitor branch is composed of a first DC blocking capacitor or the first DC blocking capacitor is connected in series with the first inductor formed later; the second DC-blocking capacitor branch is formed by the second DC-blocking capacitor or is formed by connecting the second DC-blocking capacitor in series with the second inductor. 7. The series-type half-bridge DC-DC converter according to claim 1, wherein the secondary side circuit is a full-wave rectification circuit, a half-wave rectification circuit, a full-bridge rectification circuit or a current doubler rectification circuit.

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