CN202434260U - Novel double-sheath filled super-six unshielded paired cable for data communication - Google Patents

Novel double-sheath filled super-six unshielded paired cable for data communication Download PDF

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Publication number
CN202434260U
CN202434260U CN2012200325902U CN201220032590U CN202434260U CN 202434260 U CN202434260 U CN 202434260U CN 2012200325902 U CN2012200325902 U CN 2012200325902U CN 201220032590 U CN201220032590 U CN 201220032590U CN 202434260 U CN202434260 U CN 202434260U
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China
Prior art keywords
cable
data communication
sheath
super
paired cable
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Expired - Lifetime
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CN2012200325902U
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Chinese (zh)
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刘雅梁
方新春
杨吉
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Fast Industry (suzhou) Co Ltd Of China
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Fast Industry (suzhou) Co Ltd Of China
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Abstract

The utility model discloses a novel double-sheath filled super-six unshielded paired cable for data communication. The novel double-sheath filled super-six unshielded paired cable comprises a cable inner core, an inner protective layer and an outer protective layer. The inner protective layer and the outer protective layer are sequentially covered on the outside of the cable inner core, the cable inner core consists of four groups of twisted wires and filling strips, the two filling strips are U-shaped, backs of the two filling strips are abutted to each other, the two filling strips are staggered mutually and form two dividing areas including a first dividing area and a second dividing area, each group of twisted wires consists of two core wires which are twisted at different pitches, each core wire comprises a conductor and an outer wrapping insulating layer, the first group of twisted wires and the second group of twisted wires are arranged in the first dividing area, and the third group of twisted wires and the fourth group of twisted wires are arranged in the second dividing area. By the aid of the twisted cable, relevant requirements on transmission of a 10G Ethernet are met, the problem of external electromagnetic interference between cables or among the cables and the external is solved, and problems that a super-six cable in an existing market is large in diameter and is unfavorable for flexible laying are also solved.

Description

The novel filling super-six type unshielded data communication of two sheaths paired cable
Technical field
The utility model relates to a kind of cable, relates in particular to a kind of pair of novel filling super-six type unshielded data communication of sheath paired cable.
Background technology
In existing six types of non-shielding paired cables; The main cross separation frame that adopts is six types of main unshielded cables; During this series products, what past people mainly considered is the electromagnetic interference effect that prevents cable inside in design, through with the line strand of different pitches together; The cable interior lines that reduce parallel lay-up to greatest extent between electromagnetic interference; Though this method can prevent effectively the cable inner wire to electromagnetic interference, the electromagnetic interference between cable and the cable or the external world is comprised the external disturbances poor effect, transmission performance is also only in 350MHZ.
Briefly; External disturbances is the inner line of cable to last measurement, from the noise of adjacent cable induction; Especially when wiring; Normally several ultra Class 6 cables lay simultaneously, between at this moment uncontrollable adjacent two or the many cables line of same lay between distance, thereby increased line to electromagnetic interference.Transmission has and has a strong impact on to the signal of main string loop and interfered loop in this kind interference, can cause distorted signals, error code etc. usually.
Summary of the invention
In order to overcome above-mentioned defective; The utility model provides a kind of pair of novel filling super-six type unshielded data communication of sheath paired cable; It has realized the related request of transmission 10G Ethernet; Solve the external electromagnetic interference between cable and cable or the external world, also solved simultaneously on the existing market ultra Class 6 cable line footpath greatly, unfavorable problem of laying flexibly.
The utility model for the technical scheme that solves its technical problem and adopt is: a kind of pair of novel filling super-six type unshielded data communication of sheath paired cable; Comprise the cable inner core and be coated on this cable inner core outer sheath and outer jacket successively; Said cable inner core comprises four groups of twisted pair wires and packing, and said packing is two back-to-back and the U-shaped shape that staggers each other and form two cut sections: first cut section and second cut section; Said every group of twisted pair wire is made up of with different pitch twistings two heart yearns, and said every heart yearn is made up of conductor and the outside insulating barrier that coats; Said first and second group twisted pair wire is arranged in first cut section, and third and fourth group twisted pair wire is arranged in second cut section.
As the further improvement of the utility model, the medial surface indention of said outer jacket.
As the further improvement of the utility model, the cable inner core that said four groups of twisted pair wires and packing form is stranded in the said sheath with same pitch.
As the further improvement of the utility model, said packing is that polyethylene (PE), fluorine are moulded one of fat (FEP) and Halogen (LSZH) material and processed.
As the further improvement of the utility model, said sheath and outer jacket are moulded one of fat (FEP) and Halogen (LSZH) material by polyvinyl chloride (PVC), fluorine respectively and are processed.
As the further improvement of the utility model, through wire drawing and stranded the processing of annealing, mould fat (FEP) material by high density polyethylene (HDPE) (HDPE) or fluorine and process by the insulating barrier of said heart yearn by hypoxemia copper or oxygenless copper material for the conductor of said heart yearn.
As the further improvement of the utility model, said thickness of insulating layer is 0.24-0.28mm.
As the further improvement of the utility model, said sheath thickness is 0.3-0.4mm; The thickness of the thickest point of said outer jacket is 0.55-0.65mm, and the thickness of the thinnest point is 0.25-0.35mm.
As the further improvement of the utility model, the average line of said outer jacket is 6.95-7.35mm directly, and the sawtooth on the outer jacket is 16 teeth, and is uniformly distributed on the medial surface of said outer jacket.
The beneficial effect of the utility model is: this paired cable is created newly on structure; By two back-to-back and the U-shaped packing that staggers and sawtooth pattern outer jacket change the distance between adjacent cables; Promptly come to prevent external electromagnetic interference effectively the flexibility when having increased wiring through distance that increases adjacent cables and the dual mode that reduces the cable external diameter.Mechanical performance of this cable product and electric property all can satisfy the requirement of the aspects such as industrial standard of world developed country, also can satisfy the desired fire retardant performance in American insurance merchant laboratory, have advantage easy to use, that be convenient to lay.Simultaneously, when the paired cable of the utility model can satisfy the comprehensive wiring of wisdom building required five types, surpass five types, six types, the requirement that surpasses six types of paired cables, frequency of utilization reaches as high as 650MHZ.The product appearance ovalisation can be supported networks such as 100BASET ATM, gigabit Ethernet, token-ring network, is applicable to the built on stilts and pipeline wiring in indoor and outdoor.
Description of drawings
Fig. 1 is the profile of the novel filling super-six type unshielded data communication of said pair of sheath of the utility model paired cable.
In conjunction with accompanying drawing, explanation below doing:
1---outer jacket 2---sheath
3---twisted pair wire 4---packing
5---first cut sections 6---, second cut section
7---conductor 8---insulating barrier
Embodiment
Referring to Fig. 1; A kind of pair of novel filling super-six type unshielded data communication of sheath paired cable: comprise the cable inner core and be coated on this cable inner core outer sheath 2 and outer jacket 1 successively; The cable inner core comprises four groups of twisted pair wires 3 and packing 4, and packing is two back-to-back and the U-shaped shape that staggers each other and form two cut sections: first cut section 5 and second cut section 6; Every group of twisted pair wire is made up of with different pitch twistings two heart yearns, and every heart yearn is made up of conductor 7 and the outside insulating barrier 8 that coats; First and second group twisted pair wire is arranged in first cut section, and third and fourth group twisted pair wire is arranged in second cut section; The medial surface indention of outer jacket; The cable inner core that four groups of twisted pair wires and packing form is stranded in the said sheath with same pitch.
Novel packing 4 moulds fat (FEP) by PEF (PE) or fluorine or Halogen (LSZH) material is processed, and inner sheath 2 moulds fat (FEP) by polyvinyl chloride (PVC) or fluorine respectively with outer jacket 1 or Halogen (LSZH) material is processed.
Become cable to add novel packing 4 earlier, outwards coat sheath 2 again, coat zigzag outer jacket 1 at last; Outside novel packing and zigzag, can prevent in use between the adjacent cables like this under layer by layer the effect effectively or extraneous electromagnetic interference.
The cored wire conductor 7 of the paired cable of the utility model is to be that hypoxemia or the oxygen-free copper bar of 2.6mm processed through wire drawing, annealing by diameter, and the wire gauge of conductor 7 is (23~24) AWG; The insulating barrier of heart yearn is moulded fat (FEP) material by high density polyethylene (HDPE) (HDPE) or fluorine and is processed, thickness of insulating layer be 0.26+/-0.02mm; Two heart yearns of twisted pair wire are the twisting shape, and four pairs of lines all adopt the back twist of (30~60) % technological; Adopt between four pairs of twisted pair wires width be 4.10+/-0.1mm, highly be 6.20+/-0.1mm, outward flange thickness be 0.50+/-0.1mm, interior thickness be 0.50+/-0.1mm two back-to-back and the U-shaped packing that staggers; Duplex sheath is moulded fat (FEP) material by polyvinyl chloride (PVC), polyethylene (PE), low smoke and zero halogen (LSZH) or fluorine and is processed; The thickness of internal layer sheath be 0.35+/-0.05mm, the maximum ga(u)ge 0.60+ of sawtooth pattern outer protective sleeve/-0.05mm, the thickness of the thinnest point be 0.30+/-0.05mm; Finished product is an ellipse; Average line footpath 7.15+/-0.2mm, the outer protective sleeve sawtooth is that 16 teeth are evenly distributed on the interior circular shaft of outer protective sleeve, the height of sawtooth be 0.30+/-0.05mm.
The paired cable of the utility model has four important unit for electrical property parameters: impedance, decay, electromagnetic interference, return loss the time have taken into full account this balanced relation in design.
Impedance is a parameter the most basic in the electric property, and it is by conductor lines footpath, two conductor centre-to-centre spacing, these three parameter determining of insulative dielectric constant, and not matching of any impedance all can cause the error of final acknowledge(ment) signal.Therefore when design, taken into full account the influence of these three factors, the conductor lines footpath is big, and low cut can be got well, but cost raises, and finish line footpath is bigger than normal; The conductor lines footpath is little, and decay can be influenced.Consider also simultaneously when producing that pitch is different and tension force is inconsistent; Can produce each line two conductor centre-to-centre spacing difference is influenced impedance; Go out different insulated wire footpaths according to different multiple twin pitch design, the right resistance value of every line is controlled at about the nurse difficult to understand of 100+/-15 behind the assurance finished product.
Decay is divided into conductor decay and diectric attenuation two parts, and the conductor decay is relevant with resistance, therefore adopts oxygen-free copper or hypoxemia copper product, makes resistance reach minimum; Diectric attenuation is relevant with material, and insulating material selects for use high density polyethylene (HDPE) (HDPE) or fluorine to mould fat (FEP) material, all is the smaller material of dielectric constant and dielectric loss angle.
Aspects such as it is directly little with line that the superior performance of this wire rod is embodied in anti-electromagnetic interference, and cost is low.The design of this novel filling and duplex sheath obtains an on-circular cross-section and makes that cable product line footpath is little; Stability of structure is good, and this novel filling effectively keeps every pair of line to separate in cavity, and the position interfixes each other; This in addition novel filling has reduced the dielectric constant in the whole cavity substantially; Effectively improve the decay of every twisted pair wire, make the field decay farthest between each twisted pair wire and another twisted pair wire, thereby improve electromagnetic interference and fade performance.Simultaneously because the ingenious design of this novel filling can not only solve the dried certificate of electromagnetism in the group between the inner toe-in of cable; Improve decay, also come effectively to solve to do sorrow, because this novel rectangle that is filled to from the electromagnetism between adjacent cables; With each line to ovalisation behind the stranded coating sheath in addition; This oval-shaped cable can increase when leading cable combination together mutually the adjacent cables center line between distance, the effect of duplex sheath simultaneously also be increase the adjacent cables center line between distance, thereby because of between this dual effect group that effectively improvement surpasses six types down, going here and there according to problem; It is little not only to have the line footpath; The more and more littler characteristics of particularly crosstalking between increase group with frequency. and handling ease, save material, be a getting twice the result with half the effort. Eco-power new product.
Return loss receives the influence of input impedance; Since with load impedance do not match or make in the inhomogeneous point in cycle; Thereby the reflection that produces signal; Input impedance is fluctuateed up and down at characteristic impedance value, and the energy of reflection aggravates along with the increase of frequency, even can produce the sudden change significantly of return loss.The utility model adopts the preparatory back twist technology of pair twist, eliminates the influence of periodic inconsistent generation to input impedance, improves the stability of input impedance, thereby optimizes return loss.

Claims (9)

1. the novel filling super-six type unshielded data communication of two sheaths paired cable; Comprise the cable inner core and be coated on this cable inner core outer sheath (2) and outer jacket (1) successively; It is characterized in that: said cable inner core comprises four groups of twisted pair wires (3) and packing (4), and said packing is two back-to-back and the U-shaped shape that staggers each other and form two cut sections: first cut section (5) and second cut section (6); Said every group of twisted pair wire is made up of with different pitch twistings two heart yearns, and said every heart yearn is made up of conductor (7) and the outside insulating barrier (8) that coats; Said first and second group twisted pair wire is arranged in first cut section, and third and fourth group twisted pair wire is arranged in second cut section.
2. the novel filling super-six type unshielded data communication of pair sheath according to claim 1 paired cable is characterized in that: the medial surface indention of said outer jacket.
3. the novel filling super-six type unshielded data communication of pair sheath according to claim 1 and 2 paired cable, it is characterized in that: the cable inner core that said four groups of twisted pair wires and packing form is stranded in the said sheath with same pitch.
4. the novel filling super-six type unshielded data of pair sheath according to claim 3 communication paired cable is characterized in that: said packing is that polyethylene, fluorine are moulded one of fat and Halogen material and processed.
5. the novel filling super-six type unshielded data communication of pair sheath according to claim 3 paired cable, it is characterized in that: said sheath and outer jacket are moulded one of fat and Halogen material by polyvinyl chloride, fluorine respectively and are processed.
6. the novel filling super-six type unshielded data communication of pair sheath according to claim 3 paired cable; It is characterized in that: through wire drawing and stranded the processing of annealing, mould the fat material by high density polyethylene (HDPE) or fluorine and process by the insulating barrier of said heart yearn by hypoxemia copper or oxygenless copper material for the conductor of said heart yearn.
7. the novel filling super-six type unshielded data communication of pair sheath according to claim 6 paired cable, it is characterized in that: said thickness of insulating layer is 0.24-0.28mm.
8. the novel filling super-six type unshielded data communication of pair sheath according to claim 3 paired cable, it is characterized in that: said sheath thickness is 0.3-0.4mm; The thickness of the thickest point of said outer jacket is 0.55-0.65mm, and the thickness of the thinnest point is 0.25-0.35mm.
9. the novel filling super-six type unshielded data communication of pair sheath according to claim 8 paired cable; It is characterized in that: the average line of said outer jacket directly is 6.95-7.35mm; Sawtooth on the outer jacket is 16 teeth, and is uniformly distributed on the medial surface of said outer jacket.
CN2012200325902U 2012-02-02 2012-02-02 Novel double-sheath filled super-six unshielded paired cable for data communication Expired - Lifetime CN202434260U (en)

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CN2012200325902U CN202434260U (en) 2012-02-02 2012-02-02 Novel double-sheath filled super-six unshielded paired cable for data communication

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Application Number Priority Date Filing Date Title
CN2012200325902U CN202434260U (en) 2012-02-02 2012-02-02 Novel double-sheath filled super-six unshielded paired cable for data communication

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105913962A (en) * 2016-06-17 2016-08-31 安徽天康集团数据线缆有限公司 Category 6 shielding armoured symmetric data cable used for Ethernet
CN105913963A (en) * 2016-06-17 2016-08-31 安徽天康(集团)股份有限公司 Category 6 non-shielding armoured symmetric data cable used for Ethernet
CN109003740A (en) * 2018-07-11 2018-12-14 李祖钱 A kind of MINI type surpasses six class unmasked network data cables

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105913962A (en) * 2016-06-17 2016-08-31 安徽天康集团数据线缆有限公司 Category 6 shielding armoured symmetric data cable used for Ethernet
CN105913963A (en) * 2016-06-17 2016-08-31 安徽天康(集团)股份有限公司 Category 6 non-shielding armoured symmetric data cable used for Ethernet
CN109003740A (en) * 2018-07-11 2018-12-14 李祖钱 A kind of MINI type surpasses six class unmasked network data cables
CN109003740B (en) * 2018-07-11 2024-03-22 李祖钱 MINI type ultra-six type non-shielding network data cable

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Granted publication date: 20120912