CN202431350U - Novel exhaust manifold close coupling catalyst structure - Google Patents

Novel exhaust manifold close coupling catalyst structure Download PDF

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Publication number
CN202431350U
CN202431350U CN201120548796.6U CN201120548796U CN202431350U CN 202431350 U CN202431350 U CN 202431350U CN 201120548796 U CN201120548796 U CN 201120548796U CN 202431350 U CN202431350 U CN 202431350U
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China
Prior art keywords
exhaust manifold
catalyst
gas exhaust
exhaust
end flange
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Expired - Lifetime
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CN201120548796.6U
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Chinese (zh)
Inventor
邱永光
王子英
杨宝全
王德春
王鸿飞
梁永华
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Harbin Dongan Auto Engine Co Ltd
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Harbin Dongan Auto Engine Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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Abstract

The utility model relates to a novel exhaust manifold close coupling catalyst structure, which comprises a gas inlet end flange, a gas outlet end flange, a catalyst, an exhaust manifold left shell and an exhaust manifold right shell, wherein the exhaust manifold left shell and the exhaust manifold right shell are welded through punching to form an exhaust manifold; each branch pipe of the exhaust manifold is arranged in a plane; the exhaust manifold right shell is connected with the catalyst; and the lower end of the exhaust manifold is connected with the gas inlet end flange. The integrated catalyst structure is simple and rational in design, the packaging cost of the catalyst is reduced, each branch pipe of the exhaust manifold is in a plane, and the condition that the waste gas discharged by an engine does not reach the standard caused by reduced exhaust temperature due to overlong catalyst pipeline can be effectively avoided.

Description

一种新型排气歧管紧耦合催化器结构A new exhaust manifold close-coupled catalytic converter structure

技术领域 technical field

本实用新型涉及一种新型排气歧管紧耦合催化器结构,属于发动机排气及排放控制技术领域。  The utility model relates to a novel exhaust manifold tightly coupled catalyst structure, which belongs to the technical field of engine exhaust and emission control. the

背景技术 Background technique

目前,排气歧管各支管及汇总管所占空间较大,相应催化器空间较小,通常将催化载体分割成两个部分,才能满足空间布置要求。这种结构不足之处是排气歧管催化器空间过小,需要将催化器分割成两个部分进行封装,整体费用高。从排气歧管各支管口排气的高温废气在通过较长管路时,废气温度下降,部分废气不与催化器上催化剂发生化学反应,从而使发动机排出废气不达标。  At present, the branch pipes and collecting pipes of the exhaust manifold occupy a large space, and the corresponding catalytic converter has a small space. Usually, the catalytic carrier is divided into two parts to meet the space layout requirements. The disadvantage of this structure is that the space of the exhaust manifold catalytic converter is too small, the catalytic converter needs to be divided into two parts for packaging, and the overall cost is high. When the high-temperature exhaust gas exhausted from each branch port of the exhaust manifold passes through a long pipeline, the temperature of the exhaust gas drops, and part of the exhaust gas does not chemically react with the catalyst on the catalytic converter, so that the exhaust gas emitted by the engine does not meet the standard. the

发明内容 Contents of the invention

本实用新型的目的在于克服上述技术中存在的不足之处,提供一种结构简单、设计合理,能够优化排气歧管紧耦合催化器结构,降低了催化器封装费用,解决了因多级催化器管路过长、排出废气温度降低而不与催化剂发生化学反应的新型排气歧管紧耦合催化器结构。     为了达到上述目的,本实用新型采用的技术方案是:包括进气端法兰,出气端法兰,催化器,排气歧管左壳体,排气歧管右壳体,所述的排气歧管左壳体、排气歧管右壳体经冲压焊接形成排气歧管,排气歧管各支管在一个平面内,排气歧管右壳体与催化器相连,排气歧管下端与进气端法兰连接。     本实用新型的优点是:     一体式催化器结构简单、设计合理,降低了催化器封装费用,排气歧管各支管在一个平面内,能有效避免因催化器管路过长造成排气温度降低而导致发动机排出的废气不达标的情况。  The purpose of this utility model is to overcome the deficiencies in the above-mentioned technologies, provide a simple structure, reasonable design, which can optimize the structure of the exhaust manifold tightly coupled catalytic converter, reduce the packaging cost of the catalytic converter, and solve the problems caused by multi-stage catalytic converters. The structure of the new exhaust manifold is closely coupled with the catalytic converter, which has an excessively long exhaust pipe and reduces the temperature of the exhaust gas without chemical reaction with the catalyst. In order to achieve the above-mentioned purpose, the technical scheme adopted by the utility model is: including the inlet flange, the outlet flange, the catalytic converter, the left casing of the exhaust manifold, the right casing of the exhaust manifold, the exhaust The left casing of the manifold and the right casing of the exhaust manifold are stamped and welded to form the exhaust manifold. Connected to the inlet flange. The utility model has the advantages of: The integrated catalytic converter is simple in structure and reasonable in design, which reduces the packaging cost of the catalytic converter. Causes the exhaust gas emitted by the engine to fail to meet the standard. the

附图说明 [0004] 图1是本实用新型结构示意图。 BRIEF DESCRIPTION OF THE DRAWINGS [0004] Figure 1 is a schematic structural view of the utility model.

具体实施方式 [0005] 下面结合附图对本实用新型的实施例作进一步详细描述。     由图1可知,本实用新型包括进气端法兰5,出气端法兰1,催化器2,排气歧管左壳体4,排气歧管右壳体3,所述的排气歧管左壳体4、排气歧管右壳体3经冲压焊接形成排气歧管,排气歧管各支管在一个平面内,排气歧管右壳体3与催化器2相连,排气歧管下端与进气端法兰5连接。     所述的排气歧管的每一根支管都对应一个进气端法兰5。     本实用新型新型排气歧管紧耦合催化器结构,包括进气端法兰5,出气端法兰1,催化器2,排气歧管左壳体4,排气歧管右壳体3,所述的排气歧管左壳体4、排气歧管右壳体3经冲压焊接形成排气歧管,排气歧管各支管在一个平面内,从而缩短各排气歧管汇总到排气歧管的长度,从而避免因催化器管路过长造成排气温度降低而导致发动机排出废气不达标的情况。排气歧管右壳体3与催化器2相连,排气歧管下端与进气端法兰5连接。排气歧管的每一根支管都对应一个进气端法兰5,以保证能够进行装配。  DETAILED DESCRIPTION [0005] Below in conjunction with the accompanying drawings, the embodiments of the present utility model will be further described in detail. As can be seen from Fig. 1, the utility model includes an inlet flange 5, an outlet flange 1, a catalytic converter 2, an exhaust manifold left housing 4, an exhaust manifold right housing 3, and the exhaust manifold The left casing 4 of the pipe and the right casing 3 of the exhaust manifold are stamped and welded to form an exhaust manifold. The lower end of the manifold is connected with the inlet flange 5 . Each branch pipe of the exhaust manifold corresponds to an intake flange 5 . The structure of the new exhaust manifold of the utility model is closely coupled with the catalytic converter, which comprises an inlet flange 5, an air outlet flange 1, a catalytic converter 2, an exhaust manifold left housing 4, an exhaust manifold right housing 3, The exhaust manifold left casing 4 and the exhaust manifold right casing 3 are stamped and welded to form an exhaust manifold. The length of the gas manifold, so as to avoid the situation that the exhaust gas exhausted by the engine does not meet the standard due to the decrease of the exhaust gas temperature caused by the excessively long catalytic converter pipeline. The right casing 3 of the exhaust manifold is connected with the catalytic converter 2 , and the lower end of the exhaust manifold is connected with the flange 5 of the intake end. Each branch pipe of the exhaust manifold corresponds to an inlet flange 5 to ensure that it can be assembled.

Claims (2)

1. novel exhaust manifold close coupling catalyst converter structure; Comprise inlet end flange (5), outlet side flange (1), catalyst converter (2); Gas exhaust manifold left shell (4); Gas exhaust manifold right shell body (3) is characterized in that: described gas exhaust manifold left shell (4), gas exhaust manifold right shell body (3) form gas exhaust manifold through the punching press welding, and each arm of gas exhaust manifold is in a plane; Gas exhaust manifold right shell body (3) links to each other with catalyst converter (2), and the gas exhaust manifold lower end is connected with inlet end flange (5).
2. a kind of novel exhaust manifold close coupling catalyst converter structure according to claim 1 is characterized in that: all corresponding inlet end flange (5) of each root arm of described gas exhaust manifold.
CN201120548796.6U 2011-12-26 2011-12-26 Novel exhaust manifold close coupling catalyst structure Expired - Lifetime CN202431350U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201120548796.6U CN202431350U (en) 2011-12-26 2011-12-26 Novel exhaust manifold close coupling catalyst structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201120548796.6U CN202431350U (en) 2011-12-26 2011-12-26 Novel exhaust manifold close coupling catalyst structure

Publications (1)

Publication Number Publication Date
CN202431350U true CN202431350U (en) 2012-09-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201120548796.6U Expired - Lifetime CN202431350U (en) 2011-12-26 2011-12-26 Novel exhaust manifold close coupling catalyst structure

Country Status (1)

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CN (1) CN202431350U (en)

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Granted publication date: 20120912

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