CN202412865U - Double-steel belt continuous press for producing composite sheet material by integrating heating, cooling and forming steps - Google Patents
Double-steel belt continuous press for producing composite sheet material by integrating heating, cooling and forming steps Download PDFInfo
- Publication number
- CN202412865U CN202412865U CN2012200224136U CN201220022413U CN202412865U CN 202412865 U CN202412865 U CN 202412865U CN 2012200224136 U CN2012200224136 U CN 2012200224136U CN 201220022413 U CN201220022413 U CN 201220022413U CN 202412865 U CN202412865 U CN 202412865U
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- roller blanket
- cooling
- heating
- steel band
- fixed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B5/00—Presses characterised by the use of pressing means other than those mentioned in the preceding groups
- B30B5/04—Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band
- B30B5/06—Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band co-operating with another endless band
Abstract
The utility model provides a double-steel belt continuous press for producing a composite sheet material by integrating heating, cooling and forming steps. A group of driving rolls and a group of driven rolls, which are symmetrical, are arranged on the upper part and the lower part of a rack; the driving rolls and the driven rolls are warped by a steel belt to form a mechanism for transmitting pressures to a sheet blank by an upper part and a lower part; and a heating system, a cooling system and two groups of roll blanket systems which are symmetrical up and down are arranged among the drilling rolls and the driven rolls. A hot-cold alternative type single system mode is changed to an integrated heating-then-cooling dual-system mode, so that cold and heat energies can be directly transmitted through the steel belt, thus the conduction time and the efficiency can be greatly improved; the heating and refrigerating energy consumption needed by production is reduced up to 20%; and the production period is shortened. Meanwhile, the double-steel belt continuous press can be used for continuously producing the composite sheet materials, so that the yield is improved to 11-16 times.
Description
Technical field
The utility model is the improvement to existing board-like process for producing composite material, and two steel band continuous press of the integrated production composite board of heating cooling and shaping are provided simultaneously, belongs to the board materials production equipment technical field.
Background technology
At present, in the production technology of composite board product, require composite board is carried out the product approval that hot and fast two the cold pressing processes of speed are guaranteed composite board.
The product approval technology that existing composite board is produced hot press (basic structure is as shown in Figure 1) is heat, cold alternate type pressing mode: the slab of the composite that saw is cut into chunks is got between two heating platens by feeding belt successively, unifies compacting through promoting hydraulic jack, give the inner input of heating platen heat steam earlier; Make its temperature reach 200 ℃; Let the slab heat balance, moulding gradually, and then give the inner input of heating platen cooling water; Let its temperature be reduced to 20 ℃; Product is finalized the design fully, again initial point is fallen back in hydraulic jack, take out the composite board finished product of compression moulding.According to the manufacturing technique requirent of composite board, in fact as long as composite board itself is carried out heating and cooling to be handled, and the heating and cooling process of this equipment is two stages of carrying out under the same space environment; Therefore; In heating and cooling process, must carry out heating and cooling through heating platen, because heating platen (60-120mm) is than big a lot of of composite board (1-20mm) thickness to composite board; The intensification and the temperature fall time that are used for whole heating platen are longer; Be about 1-1.5 hour/every batch, not only reduced the production efficiency of composite board, also consumed a large amount of valuable energy; Simultaneously,, the composite that slab is the plate section can only be produced, the continuous production of strip can't be realized because this equipment adopts hot cold alternate type pressing mode.In addition because this equipment heating platen is in the pattern of the cooling that heats up for a long time, so also reduce greatly service life.
Summary of the invention
The utility model provides a kind of two steel band continuous press that heat the integrated production composite board of cooling and shaping, and purpose is intended to solve existing composite board and produces shortcomings such as hot press energy consumption in the product approval process is big, the production cycle long, service life of equipment is short.
The purpose of the utility model realizes through following technical solution:
The one group of drive roll that is respectively equipped with symmetry up and down and the driven voller of frame, steel band surround drive roll constitute with driven voller about two parts to pressure, the transmission mechanism of slab; It is characterized in that: between drive roll and driven voller, be provided with heating system and cooling system, and laterally zygomorphic two groups of roller blanket systems;
Described roller blanket system comprises roller blanket, tensioning cylinder, tensioning cylinder tailstock, sprocket wheel, chain, threads a needle, roller blanket axle, roller blanket bearing block constitute trapezoidal band, is arranged between steel band and the heating platen; The roller blanket is a cylinder, passes chain through threading a needle and is fixed, and chain then hangs on the sprocket wheel that is fixed on the roller blanket axle, and roller blanket axle is connected with tensioning cylinder through roller blanket bearing block, and tensioning cylinder is fixed on the frame through the tensioning cylinder tailstock;
Described heating system comprises hydraulic jack, heating platen, steel band, roller blanket, roller blanket system; Hydraulic jack is fixed on the frame, and its piston rod is fixed on the heating platen, and the roller blanket is between heating platen and the steel band, plays the effect of transmitting the heating platen internal heat; The oil hole that distributing of equilibrium in the heating platen heats hot plate through the input conduction oil.Slab gets into heating system, accepts to pass to the heat of steel band and the pressure of hydraulic jack from heating platen through the roller blanket, makes its fast softening moulding.
Described cooling system comprises hydraulic jack, cooling pressing plate, roller blanket, steel band, roller blanket system; Hydraulic jack is fixed on the frame, and its piston rod is fixed on the cooling pressing plate, and the roller blanket is between cooling pressing plate and the steel band; The balanced oil hole that distributing is connected with cooling system in the cooling pressing plate; Slab gets into cooling system, accepts to pass to the cold degree of steel band and the pressure of hydraulic jack from the cooling pressing plate through the roller blanket, makes its fast shaping success, generates the finished product strip.
The operation principle of the utility model is: slab is along with the operation of steel band enters into heating system, and the heating platen in the heating system is about 200 ℃ of constant temperature, softens the composite of slab rapidly through high temperature; Moulding gradually continues to run until cooling system with steel band under the pattern of high pressure, and the cooling pressing plate in the cooling system is about 20 ℃ of constant temperature; Under the low temperature environment of cooling system; Discharge the high temperature in the slab gradually, typing fully generates the finished product strip under the pattern of high pressure.
The good effect of the utility model is:The cold alternate type single system of heat pattern changed to earlier heat the integrated dual system pattern of afterwards cooling off, directly transmit cold and hot energy, greatly improved conduction time and efficient, reduced and produced required heating and reach more than 20% with energy consumption for cooling through steel band; Shortened the production cycle, realized the continuous production of composite board simultaneously, output has improved 10-15 doubly.
Description of drawings
Fig. 1 produces the hot press structure principle chart for existing composite board;
Fig. 2 is the two steel band continuous press structure principle charts of the utility model;
Fig. 3 is the utility model roller blanket system partial view;
Fig. 4 is the cutaway view of the utility model roller blanket system;
Fig. 5 is the utility model platen system partial view;
Among the figure, 1. frame; 2. hydraulic jack; 3. heating platen; 4. slab; 5. driven voller; 6. roller blanket; 7. steel band; 8. tensioning cylinder; 9. tensioning cylinder tailstock; 10. cooling pressing plate; 11. drive roll; 12. sprocket wheel; 13. chain; 14. thread a needle; 15. roller blanket axle; 16. roller blanket bearing block; A. bringing-up section; B. cooling section; C. roller blanket system; D. platen system.
The specific embodiment
Further specify the utility model below in conjunction with accompanying drawing
According to accompanying drawing 2 ~ shown in Figure 4, the utility model by frame 1, hydraulic jack 2, heating platen 3, driven voller 5, roller blanket 6, steel band 7, tensioning cylinder 8, tensioning cylinder tailstock 9, cooling pressing plate 10, drive roll 11, sprocket wheel 12, chain 13, thread a needle 14, roller blanket axle 15, roller blanket bearing block 16 etc. constitute; Frame 1 be arranged with one group of drive roll 11 and driven voller 5 up and down respectively, steel band 7 surrounds drive roll 11 and constitutes up and down with driven voller 5 that two parts pressurize and transmission mechanism to slab 4; Between drive roll 11 and driven voller 5, be provided with heating system A and cooling system B; Two internal system all have roller blanket system;
With reference to Fig. 3 with reference to Fig. 4; The roller blanket C of system: comprise roller blanket 6, tensioning cylinder 8, tensioning cylinder tailstock 9, sprocket wheel 12, chain 13, thread a needle 14, roller blanket axle 15, roller blanket bearing block 16 constitute trapezoidal band; Be to overlap independently heat transfer system, between operation circulation and steel band and hot plate; Roller blanket 6 is a cylinder; General diameter is 10-20mm, and it is the hole of 100-150mm that two ends respectively has a degree of depth, 14 passes chain 13 and is fixed through threading a needle; 13 on chain hangs on the sprocket wheel 12 that is fixed on the roller blanket axle 15; Roller blanket axle 15 is connected with tensioning cylinder 8 through roller blanket bearing block 16, realizes the tension of the roller blanket C of system through tensioning cylinder 8, and tensioning cylinder is fixed on the frame 1 through tensioning cylinder tailstock 9.
Heating system A comprises hydraulic jack 2, heating platen 3, roller blanket 6, steel band 7, the roller blanket C of system; Hydraulic jack 2 is fixed on the frame 1; Its piston rod is fixed on the heating platen 3, and roller blanket 6 is between heating platen 3 and the steel band 7, plays the effect of transmitting heating platen 3 internal heat.The oil hole that distributing of equilibrium in the heating platen 3 heats hot plate through the input conduction oil.Slab 4 gets into heating system A, accepts to pass to the heat of steel band 7 and the pressure of hydraulic jack 2 from heating platen 3 through roller blanket 6, makes its fast softening moulding.
With reference to Fig. 5; Cooling system B comprises hydraulic jack 2, cooling pressing plate 10, roller blanket 6, steel band 7, the roller blanket C of system; Its connected mode is that hydraulic jack 2 is fixed on the frame 1; Its piston rod is fixed on the cooling pressing plate 10, and roller blanket 6 is between cooling pressing plate 10 and the steel band 7, plays the effect of transmitting cooling pressing plate 10 inner cold degree.The cooling pressing plate 10 interior balanced oil holes that distributing are connected with coolant system lowers the temperature to pressing plate.Slab 4 gets into cooling system B, accepts to pass to the cold degree of steel band 7 and the pressure of hydraulic jack 2 from cooling pressing plate 10 through roller blanket 6, makes its fast shaping success, generates the finished product strip.
Claims (1)
1. two steel band continuous press that heat the integrated production composite board of cooling and shaping, the one group of drive roll that is respectively equipped with symmetry up and down and the driven voller of frame, steel band surround drive roll constitute with driven voller about two parts to pressure, the transmission mechanism of slab; It is characterized in that: between drive roll and driven voller, be provided with heating system and cooling system, and laterally zygomorphic two groups of roller blanket systems;
Described roller blanket system comprises roller blanket, tensioning cylinder, tensioning cylinder tailstock, sprocket wheel, chain, threads a needle, roller blanket axle, roller blanket bearing block constitute trapezoidal band, is arranged between steel band and the heating platen; The roller blanket is a cylinder, passes chain through threading a needle and is fixed, and chain then hangs on the sprocket wheel that is fixed on the roller blanket axle, and roller blanket axle is connected with tensioning cylinder through roller blanket bearing block, and tensioning cylinder is fixed on the frame through the tensioning cylinder tailstock;
Described heating system comprises hydraulic jack, heating platen, steel band, roller blanket, roller blanket system; Hydraulic jack is fixed on the frame, and its piston rod is fixed on the heating platen, and the roller blanket is between heating platen and the steel band, plays the effect of transmitting the heating platen internal heat; The oil hole that distributing of equilibrium in the heating platen heats hot plate through the input conduction oil;
Described cooling system comprises hydraulic jack, cooling pressing plate, roller blanket, steel band, roller blanket system; Hydraulic jack is fixed on the frame, and its piston rod is fixed on the cooling pressing plate, and the roller blanket is between cooling pressing plate and the steel band; The balanced oil hole that distributing is connected with cooling system in the cooling pressing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200224136U CN202412865U (en) | 2012-01-18 | 2012-01-18 | Double-steel belt continuous press for producing composite sheet material by integrating heating, cooling and forming steps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200224136U CN202412865U (en) | 2012-01-18 | 2012-01-18 | Double-steel belt continuous press for producing composite sheet material by integrating heating, cooling and forming steps |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202412865U true CN202412865U (en) | 2012-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200224136U Expired - Lifetime CN202412865U (en) | 2012-01-18 | 2012-01-18 | Double-steel belt continuous press for producing composite sheet material by integrating heating, cooling and forming steps |
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| CN (1) | CN202412865U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102529293A (en) * | 2012-01-18 | 2012-07-04 | 敦化市亚联机械制造有限公司 | Heating cooling sizing integrated double steel strip continuous press for producing composite board |
| CN103950263A (en) * | 2014-04-18 | 2014-07-30 | 杭州华聚复合材料有限公司 | Cellular board and preparation thereof, double-steel-strip continuous press and cooling and forming mechanism |
| CN108556090A (en) * | 2018-06-13 | 2018-09-21 | 广东皇田环保科技有限公司 | Wood-plastic clad plate automated production equipment |
| CN108890951A (en) * | 2018-08-23 | 2018-11-27 | 瑞典戴铂国际有限公司 | One kind being used for hole blister high molecular polymer foam core material surface-sealing equipment and technique |
| CN114103142A (en) * | 2021-12-13 | 2022-03-01 | 清远市快地新型建材有限公司 | Production system for preparing PVC floor |
-
2012
- 2012-01-18 CN CN2012200224136U patent/CN202412865U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102529293A (en) * | 2012-01-18 | 2012-07-04 | 敦化市亚联机械制造有限公司 | Heating cooling sizing integrated double steel strip continuous press for producing composite board |
| CN103950263A (en) * | 2014-04-18 | 2014-07-30 | 杭州华聚复合材料有限公司 | Cellular board and preparation thereof, double-steel-strip continuous press and cooling and forming mechanism |
| CN103950263B (en) * | 2014-04-18 | 2016-01-20 | 杭州华聚复合材料有限公司 | Honeycomb board and preparation, two Steel-belt Continuous Press and cooling and shaping mechanism thereof |
| CN108556090A (en) * | 2018-06-13 | 2018-09-21 | 广东皇田环保科技有限公司 | Wood-plastic clad plate automated production equipment |
| CN108890951A (en) * | 2018-08-23 | 2018-11-27 | 瑞典戴铂国际有限公司 | One kind being used for hole blister high molecular polymer foam core material surface-sealing equipment and technique |
| CN114103142A (en) * | 2021-12-13 | 2022-03-01 | 清远市快地新型建材有限公司 | Production system for preparing PVC floor |
| CN114103142B (en) * | 2021-12-13 | 2024-04-05 | 清远市快地新型建材有限公司 | Production system for preparing PVC floor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 133700 Jilin province Yanbian Korean Autonomous Prefecture, Kangping street, Dunhua City Development Zone Huarui Road Patentee after: Yalian machinery Limited by Share Ltd Address before: 133700 Tiedong No. 6, Bohai street, Dunhua Economic Development Zone, Yanbian Korean Autonomous Prefecture, Jilin Province Patentee before: Dunhua Yalian Machinery Manufacturing Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120905 |