CN108705720A - A kind of composite continuous pressure setting - Google Patents
A kind of composite continuous pressure setting Download PDFInfo
- Publication number
- CN108705720A CN108705720A CN201810467923.6A CN201810467923A CN108705720A CN 108705720 A CN108705720 A CN 108705720A CN 201810467923 A CN201810467923 A CN 201810467923A CN 108705720 A CN108705720 A CN 108705720A
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- China
- Prior art keywords
- pillar stand
- steel band
- roller
- pair
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/48—Endless belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/48—Endless belts
- B29C2043/483—Endless belts cooperating with a second endless belt, i.e. double band presses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a kind of composite continuous pressure settings, more particularly to a kind of continuous pressing machine for the production of wood plastics composite timber.A kind of composite continuous pressure setting includes being made of holder part, steel band and driven roller system, pressure application system, the pressure for the vertical direction that oil pressure cylinder provides mainly is converted by the directly continuous pressure of steel band up and down by the pressure transmission roller rolled in situ, and can realize the control of steel band pressure by the relative distance controlled between roller holder and column.Wood-plastic composite panel is efficient, low energy consumption for producing by the present invention, can reduce the cost of composite product, reduces labor intensity, and the integrated molding of partial structurtes may be implemented.
Description
Technical field
The present invention relates to a kind of composite continuous pressure settings, are produced for wood plastics composite timber more particularly to one kind
Continuous pressing machine.
Background technology
Thermoplastic composite since be applied to the various productions of the mankind in life, bring it is various just
Profit and benefit, the mankind also increasingly be unable to do without by the product manufactured by thermoplastic composite, and as daily wood-based plate, heat
The manufacture of the thin plate of plastic composites, how more efficient, environmental protection, and more costs can be saved, production is continuous thin
Plate is the target that practitioner is pursued.As traditional intermittent multidaylight press, these demands are cannot be satisfied gradually, and
Just a kind of novel continuous press comes into being at this moment, and makes it start to replace intermittent pressure gradually with its a variety of advantage
Machine.
Invention content
The purpose of the present invention is to provide a kind of innovative composite continuous pressure settings, can efficiently be answered
The compression moulding of condensation material.
In order to achieve the goal above, the present invention uses following technical scheme:A kind of composite continuous pressure setting, it is special
Sign is to include being made of holder part, steel band and driven roller system, pressure application system.Holder part by upper pillar stand before 1 pair,
Lower pillar stand before 1 pair, upper pillar stand after 1 pair, lower pillar stand, 1 upper mounted plate, 1 bottom plate, 4 side plates and 4 two pairs of rollers branch after 1 pair
Frame forms, and 1 pair of preceding lower pillar stand is preceding, lower pillar stand is fixedly connected, bottom plate and horizontal plane by bottom plate rear after 1 pair
It is parallel;Upper pillar stand is preceding before 1 pair, and upper pillar stand is fixedly connected, upper mounted plate and bottom plate by upper mounted plate rear after 1 pair
It is parallel;Before 1 pair upper pillar stand with 1 pair before lower pillar stand it is coaxial, after 1 pair upper pillar stand with 1 pair after lower pillar stand it is coaxial, and preceding upper pillar stand with
Preceding lower pillar stand, rear upper pillar stand and rear lower pillar stand can all relatively move under the driving of oil cylinder or mechanical structure.Steel band and driven roller
System is made of preceding upper roller, rear upper roller, preceding lower roll, rear lower roll and upper steel band, lower steel band;Preceding upper roller, rear upper roller, preceding lower roll, after
Lower roll is connect by 4 pairs of roller supports with preceding upper pillar stand, rear upper pillar stand, preceding lower pillar stand, rear lower pillar stand respectively, and each roller can be opposed
Column rotates;Upper steel band surrounds in preceding upper roller and rear upper roller, and lower steel band surrounds on preceding lower roll and rear lower roll;Roller support can be distinguished
Under the drive of tension adjustment oil cylinder with 1 pair before upper pillar stand(Or lower pillar stand after upper pillar stand or 1 pair after lower pillar stand or 1 pair before 1 pair)
Relative motion, and then regulate and control upper tensile force between steel band and lower steel band;Preceding upper roller and rear upper roller can be all in drive systems
Lower rotation is driven, or drives preceding upper roller or rear upper roller, rear upper roller or preceding upper roller driven under the action of upper steel band frictional force;Before
Lower roll and rear lower roll can be rotated all under the drive of drive system, or drive preceding lower roll or rear lower roll, rear lower roll or front lower
Roller is driven under the action of lower steel band frictional force.Pressure application system is made of oil pressure cylinder, hot plate and pressure transmission rod column etc.;
Oil pressure cylinder has several, its number and diameter are determined according to pressure applied size;The cylinder barrel of a part of oil pressure cylinder with
Upper mounted plate connection, piston rod and hot plate connect, and the cylinder barrel of the identical another part oil pressure cylinder of quantity is connect with bottom plate,
Piston rod is connected with corresponding hot plate;Pressure transmission rod column also has several, and diameter is smaller, is distributed in hot plate and upper steel band and heat
Between plate and lower steel band, play the role of transmitting hot plate pressure and heat and reduction friction;Pressure transmission roller both sides are equipped with axis
It holds, on bearing block, bearing block is mounted in the U-type groove of side plate bearing, plays the front and back left and right limited, and can only applied
Upper and lower directions moves when plus-pressure or pressure cancel.
When work, upper steel band and lower steel band do pure rolling under the driving of driven roller respectively.At this point, being fixed with upper mounted plate
The piston rod of oil pressure cylinder move downward, move upwards with the piston rod of the fixed oil pressure cylinder of bottom plate, drive respectively
Upper hot plate or lower hot plate move downward or upward, and then pressure transmission roller is pushed to move downward or upward, to pressure and
Heat is transmitted on steel band and lower steel band.Slab of the piston after precompressed is sent by transporter on lower steel band.In inlet port, slab
Gradually it is extruded compression and squeezes out bulk gas.Increase the gas temperature being extruded since slab is heated, and largely into
Enter to wait for pressing plate base, makes to wait for that pressing plate base preheats.Slab is continued to run with steel band and the heating that is pressurized, and completes to need in entire heating platen region
The technical process for the pressure and temperature phase change wanted.Then production board progressively disengages steel band and is sent under the drive of steel band
Go out.
A kind of composite continuous pressure setting, it is characterised in that:The circle of the inner surface of upper steel band and preceding upper roller, rear upper roller
Pattern structure can be arranged in outer surface of column, and flower can be arranged in the cylindrical outer surface of the inner surface and preceding lower roll, rear lower roll of lower steel band
Line structure improves transmission efficiency with friction of the increase between them.
A kind of composite continuous pressure setting, it is characterised in that:It can be according in the outer surface of upper steel band and lower steel band
Periodic concaveconvex structure is arranged in certain rule, to meet the integrally formed requirement of partial structurtes on product.
A kind of composite continuous pressure setting, it is characterised in that:Oil heating, electrical heating may be used in hot plate;It can also
Electromagnetic induction heater is set on hot plate, directly steel band is heated.
By above technical scheme it is found that the present invention has the following advantages that compared with prior art:
(1) continuous briquetting process is used, it is efficient, low energy consumption, the cost of composite product can be reduced, it is strong to reduce labour
Degree;
(2) by the way that certain structure is arranged on steel band, the integrated molding of partial structurtes may be implemented.
Description of the drawings
Fig. 1 is a kind of structure principle chart of composite continuous pressure setting.
Upper roller before 1-, the upper steel bands of 2-, 3- roller supports, upper pillar stand before 4-, 5- upper mounted plates, 6- side plates, 7- oil pressure cylinders, 8-
Hot plate, 9- pressure transmission rollers, upper pillar stand after 10-, upper roller after 11-, lower roll after 12-, steel band under 13-, lower pillar stand after 14-, 15-
Guide rail, 16- tension adjustment oil cylinders, 17- bottom plates, 18- bearing blocks, 19-U type grooves, 20- bearings, lower pillar stand before 21-, before 22-
Lower roll.
Specific implementation mode
Embodiment 1
As shown in Figure 1, a kind of composite continuous pressure setting, it is characterised in that including by holder part, steel band and driven roller
System, pressure application system composition.Holder part is by 10,1 pairs of upper pillar stand after 21,1 pairs of lower pillar stand before 4,1 pairs of upper pillar stand before 1 pair
17,4 side plates 6 of the upper mounted plate 5,1 of lower pillar stand 14,1 bottom plate and 4 pairs of roller supports 3 form afterwards, lower pillar stand 21 before 1 pair
Preceding, lower pillar stand 14 is fixedly connected, bottom plate 17 is parallel with horizontal plane by bottom plate 17 rear after 1 pair;On before 1 pair
Column 4 is preceding, and upper pillar stand 10 is fixedly connected, upper mounted plate 5 is parallel with bottom plate 17 by upper mounted plate 5 rear after 1 pair;1
To preceding upper pillar stand 4 with 1 pair before lower pillar stand 21 it is coaxial, after 1 pair upper pillar stand 10 with 1 pair after lower pillar stand 14 it is coaxial, and preceding upper pillar stand 4
It can all be relatively moved under the driving of oil cylinder or mechanical structure with preceding lower pillar stand 21, rear upper pillar stand 10 and rear lower pillar stand 14.Steel band
It is made of preceding upper roller 1, rear upper roller 11, preceding lower roll 22, rear lower roll 12 and upper steel band 2, lower steel band 13 with driven roller system;Preceding upper roller
1, rear upper roller 11, preceding lower roll 22, rear lower roll 12 pass through 4 pairs of roller supports 3 and preceding upper pillar stand 4, rear upper pillar stand 10, preceding lower pillar stand respectively
21, rear lower pillar stand 14 connects, and each roller can be rotated relative to column;Upper steel band 2 surrounds in preceding upper roller 1 and rear upper roller 11, lower steel
Band 13 surrounds on preceding lower roll 22 and rear lower roll 12;Roller support 3 can respectively under the drive of tension adjustment oil cylinder 16 with 1 pair before on
Column 4(Or lower pillar stand 14 after upper pillar stand 10 or 1 pair after lower pillar stand 21 or 1 pair before 1 pair)Relative motion, and then regulate and control upper steel band 2
Tensile force between lower steel band 13;Preceding upper roller 1 and rear upper roller 11 can be rotated all under the drive of drive system, or driving
Preceding upper roller 1 or rear upper roller 11, rear upper roller 11 or preceding upper roller 1 are driven under the action of upper steel band frictional force;Preceding lower roll 22 and it is rear under
Roller 12 can be rotated all under the drive of drive system, or lower roll 22 or rear lower roll 12, rear lower roll 12 or preceding lower roll before driving
22 is driven under the action of lower steel band frictional force.Pressure application system is by groups such as oil pressure cylinder 7, hot plate 8 and pressure transmission rod columns 9
At;Oil pressure cylinder 7 has several, its number and diameter are determined according to pressure applied size;The cylinder of a part of oil pressure cylinder 7
Cylinder connect with upper mounted plate 5, piston rod and hot plate 8 connect, the cylinder barrel of the identical another part oil pressure cylinder of quantity 7 and lower fixation
Plate 17 connects, and piston rod is connected with corresponding hot plate 8;Pressure transmission rod column 9 also has several, and diameter is smaller, is distributed in hot plate 8
Between upper steel band 2 and hot plate 8 and lower steel band 13, play the role of transmitting hot plate pressure and heat and reduction friction;Pressure passes
It passs 9 both sides of roller and bearing 20 is housed, on bearing block 18, bearing block 18 is mounted in the U-type groove 19 of side plate bearing 20, is risen
To the left and right of front and back limit, and upper and lower directions can only be moved when applying pressure or pressure cancels.
When work, upper steel band 2 and lower steel band 13 do pure rolling under the driving of driven roller respectively.At this point, with upper mounted plate 5
The piston rod of fixed oil pressure cylinder 7 moves downward, and is moved upwards with the piston rod of 17 fixed oil pressure cylinder 7 of bottom plate,
It drives upper hot plate 8 or lower hot plate 8 to move downward or upward respectively, and then pressure transmission roller 9 is pushed to move downward or upward, from
And pressure and heat are transmitted on upper steel band 2 and lower steel band 13.Slab of the piston after precompressed is sent by transporter on lower steel band.
In inlet port, slab is gradually extruded compression and squeezes out bulk gas.The gas temperature being extruded is set to increase since slab is heated,
And largely enters and wait for pressing plate base, make to wait for that pressing plate base preheats.Slab is continued to run with steel band and the heating that is pressurized, in entire hot pressing
Complete the technical process of the pressure and temperature phase change needed in plate region.Then production board is gradually de- under the drive of steel band
From steel band and it is sent.
A kind of composite continuous pressure setting, it is characterised in that:The inner surface of upper steel band 2 and preceding upper roller 1, rear upper roller 11
Cylindrical outer surface pattern structure can be set, inner surface and preceding lower roll 22, the cylindrical outer surface of rear lower roll 12 of lower steel band 13
Pattern structure can be set, with friction of the increase between them, improve transmission efficiency.
A kind of composite continuous pressure setting, it is characterised in that:It can be by the outer surface of upper steel band 2 and lower steel band 13
Periodic concaveconvex structure is set according to certain rule, to meet the integrally formed requirement of partial structurtes on product.
A kind of composite continuous pressure setting, it is characterised in that:Oil heating, electrical heating may be used in hot plate 8;It can also
Electromagnetic induction heater is set on hot plate 8, directly upper steel band 2 or lower steel band 13 are heated.
Claims (4)
1. a kind of composite continuous pressure setting, it is characterised in that including by holder part, steel band and driven roller system, pressure
Application system forms;Holder part is by lower pillar stand after upper pillar stand after lower pillar stand before upper pillar stand before 1 pair, 1 pair, 1 pair, 1 pair, 1
Fixed plate, 1 bottom plate, 4 side plates and 4 pairs of roller supports composition, 1 pair of preceding lower pillar stand is preceding, lower pillar stand leads to rear after 1 pair
It crosses bottom plate to be fixedly connected, bottom plate is parallel with horizontal plane;Upper pillar stand is preceding before 1 pair, and upper pillar stand passes through rear after 1 pair
Upper mounted plate is fixedly connected, and upper mounted plate is parallel with bottom plate;Before 1 pair upper pillar stand with 1 pair before lower pillar stand it is coaxial, after 1 pair
Upper pillar stand with 1 pair after lower pillar stand it is coaxial, and preceding upper pillar stand and preceding lower pillar stand, rear upper pillar stand and rear lower pillar stand all can be in oil cylinder or machines
It is relatively moved under the driving of tool structure;Steel band and driven roller system by preceding upper roller, rear upper roller, preceding lower roll, rear lower roll and upper steel band,
Lower steel band composition;Preceding upper roller, rear upper roller, preceding lower roll, rear lower roll respectively by 4 pairs of roller supports and preceding upper pillar stand, it is rear on base oneself upon, it is preceding
Lower pillar stand, the connection of rear lower pillar stand, each roller can be rotated relative to column;Upper steel band surrounds in preceding upper roller and rear upper roller, lower steel band
Surround on preceding lower roll and rear lower roll;Roller support can respectively under the drive of tension adjustment oil cylinder with 1 pair before upper pillar stand(Or 1 pair
Lower pillar stand after upper pillar stand or 1 pair after preceding lower pillar stand or 1 pair)Relative motion, and then regulate and control upper tensioning between steel band and lower steel band
Power;Preceding upper roller and rear upper roller can be rotated all under the drive of drive system, or drive preceding upper roller or rear upper roller, rear upper roller or
Preceding upper roller is driven under the action of upper steel band frictional force;Preceding lower roll and rear lower roll can be rotated all under the drive of drive system,
Or drive preceding lower roll or rear lower roll, rear lower roll or preceding lower roll driven under the action of lower steel band frictional force;Pressure application system
It is made of oil pressure cylinder, hot plate and pressure transmission rod column etc.;Oil pressure cylinder has several, is determined according to pressure applied size
Its number and diameter;The cylinder barrel of a part of oil pressure cylinder is connect with upper mounted plate, piston rod and hot plate connect, and quantity is identical another
The cylinder barrel of a part of oil pressure cylinder is connect with bottom plate, and piston rod is connected with corresponding hot plate;If pressure transmission rod column also has
Dry, diameter is smaller, is distributed between hot plate and upper steel band and hot plate and lower steel band;Pressure transmission roller both sides are equipped with bearing,
On bearing block, bearing block is mounted in the U-type groove of side plate bearing.
2. a kind of composite continuous pressure setting according to claim 1, it is characterised in that:The inner surface of upper steel band with
Preceding upper roller, rear upper roller cylindrical outer surface pattern structure can be set, inner surface and preceding lower roll, the cylinder of rear lower roll of lower steel band
Pattern structure can be arranged in outer surface, with friction of the increase between them, improve transmission efficiency.
3. a kind of composite continuous pressure setting according to claim 1, it is characterised in that:In upper steel band and lower steel band
Outer surface can periodic concaveconvex structure be set according to certain rule, to meet, partial structurtes on product are integrally formed to be wanted
It asks.
4. a kind of composite continuous pressure setting according to claim 1, it is characterised in that:Hot plate may be used oil and add
Heat, electrical heating;Electromagnetic induction heater can also be set on hot plate, directly steel band is heated.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810467923.6A CN108705720A (en) | 2018-05-15 | 2018-05-15 | A kind of composite continuous pressure setting |
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CN201810467923.6A CN108705720A (en) | 2018-05-15 | 2018-05-15 | A kind of composite continuous pressure setting |
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CN108705720A true CN108705720A (en) | 2018-10-26 |
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CN201810467923.6A Pending CN108705720A (en) | 2018-05-15 | 2018-05-15 | A kind of composite continuous pressure setting |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109334051A (en) * | 2018-11-30 | 2019-02-15 | 南平市建阳区腾跃橡胶机械有限公司 | Steel band type recycles template and fibre reinforced materials molding equipment |
CN113715465A (en) * | 2021-08-25 | 2021-11-30 | 开显工业自动化科技(苏州)有限公司 | Distributed continuous laminating extrusion forming device for composite material processing |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102529293A (en) * | 2012-01-18 | 2012-07-04 | 敦化市亚联机械制造有限公司 | Heating cooling sizing integrated double steel strip continuous press for producing composite board |
-
2018
- 2018-05-15 CN CN201810467923.6A patent/CN108705720A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102529293A (en) * | 2012-01-18 | 2012-07-04 | 敦化市亚联机械制造有限公司 | Heating cooling sizing integrated double steel strip continuous press for producing composite board |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109334051A (en) * | 2018-11-30 | 2019-02-15 | 南平市建阳区腾跃橡胶机械有限公司 | Steel band type recycles template and fibre reinforced materials molding equipment |
CN113715465A (en) * | 2021-08-25 | 2021-11-30 | 开显工业自动化科技(苏州)有限公司 | Distributed continuous laminating extrusion forming device for composite material processing |
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Application publication date: 20181026 |