CN202383506U - Control unit based on mistake-proofing unqualified number input in manufacturing industry - Google Patents
Control unit based on mistake-proofing unqualified number input in manufacturing industry Download PDFInfo
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- CN202383506U CN202383506U CN2011205593895U CN201120559389U CN202383506U CN 202383506 U CN202383506 U CN 202383506U CN 2011205593895 U CN2011205593895 U CN 2011205593895U CN 201120559389 U CN201120559389 U CN 201120559389U CN 202383506 U CN202383506 U CN 202383506U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a control unit based on mistake-proofing unqualified number input in manufacturing industry. The control unit comprises a database server, a communication server, an intelligent data acquisition terminal and an RFID (Radio Frequency Identification) card, wherein the database server is connected with the communication server; the communication server is connected with the intelligent data acquisition terminal; and the intelligent data acquisition terminal is respectively connected with numerical control equipment and an unqualified data input sensor. In the machining process of the equipment, the control unit collects monitoring data from the numerical control equipment in real time, the monitoring data includes artificially-scanned barcode data, any produced monitoring data is in close connection with the actual production beat of a user, in the same production beat, the user cannot input the number exceeding the number counted in the beat, so that the mistake input is effectively prevented.
Description
Technical field
The utility model relates to the digital signal processing control technology field of manufacturing equipment; Particularly relate to a kind of information such as equipment state that are used for monitoring and gathering production run, the control module of the data acquisition and the number of non-compliances input mistake proofing of workshop is provided for enterprise.
Background technology
Manufacturing industry is in the develop rapidly stage, used TQC (TOC), overall production property is safeguarded many advanced management methods such as (TPM), lean production, punctualization (JIT), zero-fault.These methods are used for reference by other industry and are widely used.But practical application these theoretical the time; The domestic manufacturing level of IT application is more backward relatively; The on-site real-time monitoring is not prompt enough with collection; Particularly qualitative data can not correctly reflect on-the-spot actual conditions, and what have that the operative employee imports adds up inconsistent with quality inspection person, and produces because of through a plurality of workshop material flow time qualitative data through regular meeting and produce deviation and cause shifting responsibility onto others each other.The existence of these problems, very big reason are because carrying out parts when producing, and do not consider that the processing and manufacturing process wants the application error-prevention method.
Though people have adopted the method for the various designs of guaranteeing the quality at present, mostly to properties of product, stress reliability of products, relate to and provide reliable qualitative data seldom to have.And for manufacture process; Though present method for designing has also proposed manufacturing defect is prevented; But this prevention is to be based upon in the manufacture course of products on the basis in strict accordance with technological requirement, in actual production, because various accidentalia or human factor; The collection journey of product quality data tends to off-design person's expectation, thereby can't control effectively to mass defect.
Summary of the invention
The utility model provides a kind of information such as equipment state that are used for monitoring and gathering production run to the deficiency that exists in the above-mentioned prior art, and the control module of the data acquisition and the number of non-compliances input mistake proofing of workshop is provided for enterprise.
The technical scheme of the utility model is achieved in that
A kind of control module based on manufacturing industry number of non-compliances input mistake proofing; Comprise database server; The communication server, IDT and rfid card, database server connects the communication server; Communication server connection of intelligent data terminal, IDT connect numerical control device, number of non-compliances input pickup respectively.
As preferably; Described IDT comprises keyboard, Ethernet/WIFI module, RS232/485 module, I/O acquisition control module, RFID card reading module, display module and CPU; Keyboard, Ethernet/WIFI module, RS232/485 module, I/O acquisition control module, RFID card reading module link to each other with CPU respectively with display module; Ethernet/WIFI module connects the communication server; The RS232/485 module connects numerical control device through 232/485 interface, and the I/O acquisition control module connects the number of non-compliances input pickup through the I/O acquisition interface.
Adopted the principle and the beneficial effect of the utility model of technique scheme to be:
Factory is after having produced a product (corresponding here worker is single) generally, needs its schedule of report, and reports its passing number and number of non-compliances simultaneously, if operative employee's input error meeting causes data incorrect, influence production improves and improves.The utility model is in the apparatus processing process; In real time from numerical control device acquisition monitoring data; The barcode data that also comprises artificial scanning, the monitor data of any generation all can be linked up with the actual productive temp of user, in same productive temp; The user can not import the quantity above beat count, and what effectively prevent to import makes mistakes.
The assigned address of depositing at unacceptable product is provided with the number of non-compliances input pickup; As machine or operative employee, when the Quality Inspector detects unacceptable product, through pressing the appointment knob, system just can write down number of non-compliances automatically; If in a processing beat, repeatedly press, then only meeting is successful once.All kinds of process equipments of this utility model in the manufacturing industry are supported common bar code typing simultaneously, on the source, have effectively prevented the inaccurate problem of data that user's typing mistake causes.
Description of drawings
Fig. 1 is the structural representation of control module among the utility model embodiment.
Embodiment
Embodiment of the present invention is following:
Embodiment: a kind of control module of the utility model based on manufacturing industry number of non-compliances input mistake proofing; As shown in Figure 1, comprise database server, the communication server; IDT and rfid card; Database server connects the communication server, communication server connection of intelligent data terminal, and IDT connects numerical control device, number of non-compliances input pickup respectively.Specifically; Described IDT comprises keyboard, Ethernet/WIFI module, RS232/485 module, I/O acquisition control module, RFID card reading module, display module and CPU; Keyboard, Ethernet/WIFI module, RS232/485 module, I/O acquisition control module, RFID card reading module link to each other with CPU respectively with display module; Ethernet/WIFI module connects the communication server; The RS232/485 module connects numerical control device through 232/485 interface, and the I/O acquisition control module connects the number of non-compliances input pickup through the I/O acquisition interface and supplies the user to import number of non-compliances.
Ethernet/WIfI module is sent to database server with the information that collects through the communication server in real time, supplies the real-time query statistic of database server; The RFID module supplies user card punching and user rs authentication; Display module provides user interface, shows current real data situation; 232/485 module provides the real-time data acquisition of manufacturing equipment.
The course of work of the utility model is following:
1. the employee swipes the card and logs on IDT.
2. workman's selection on IDT needs the worker of processing single, carries out production and processing.In process, workman's 5 states of can selecting to process, debug, do over again, stop work, complete, and can switch.
3. real-time collection product processing beat after beginning processing, and record product adds number, transfers to database server through Ethernet/WIFI module.
4. when machine or operative employee detected unacceptable product, unacceptable product must be placed into assigned address.If unacceptable product, the operative employee presses corresponding unacceptable product key on the number of non-compliances input pickup, can confirm that current production product is defective in product processing, and the I/O acquisition control module of the utility model can automatic record.The interval time of number of non-compliances button can not be less than the beat of product, the IDT unnecessary collection input of cancellation automatically, and at current abnormal information, actual passing number and the number of non-compliances of display module demonstration.
Like fruit product in process; Failover or manually-operated problem cause system event, for example habitually pressing more, and then the terminal can be set and lock machine by force and do not allow processing; And need carry out just proceeding after the incident reason reports operation, the imperative operation worker forms rational operating habit.
Like fruit product under debugging mode, can set through IDT and this time be processed as all defective or whether be certified products by artificial judgment, be convenient to accurately calculate its passing rate of processing.
7. after machining, following formula computational data of the utility model control module meeting basis and summarizing and reporting to database server: this passing number=this monitors number-this umber of defectives-this number that dallies.
8. can automatic verification after the data input.Verification is not through pointing out: input passing number/umber of defectives surpasses processing monitoring number.Current use check formula: (the monitoring number calculates according to beat passing number+umber of defectives＜=monitoring number, because numerical control device possibly produce idle running, this moment, beat count but did not have product.)
9. the employee is sign-out after operating and accomplishing.
Control module described in the above-mentioned utility model mainly contains that workform management, data acquisition, personal management, bar code read, functions such as RFID reads, data report, worker's dullness degree, abnormal alarm, data check.IDT has but is not limited only to I/O, 232/485, analog quantity, Ethernet, WIFI, signal generator employing function.
Claims (2)
1. control module based on manufacturing industry number of non-compliances input mistake proofing; It is characterized in that: comprise database server; The communication server, intelligent data acquisition terminal and rfid card, database server connects the communication server; Communication server connection of intelligent data collection station, intelligent data acquisition terminal connect numerical control device, number of non-compliances input pickup respectively.
2. a kind of control module according to claim 1 based on manufacturing industry number of non-compliances input mistake proofing; It is characterized in that: described intelligent data acquisition terminal comprises keyboard, Ethernet/WIFI module, RS232/485 module, I/O acquisition control module, RFID card reading module, display module and CPU; Keyboard, Ethernet/WIFI module, RS232/485 module, I/O acquisition control module, RFID card reading module link to each other with CPU respectively with display module; Ethernet/WIFI module connects the communication server; The RS232/485 module connects numerical control device through 232/485 interface, and the I/O acquisition control module connects the number of non-compliances input pickup through the I/O acquisition interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205593895U CN202383506U (en) | 2011-12-28 | 2011-12-28 | Control unit based on mistake-proofing unqualified number input in manufacturing industry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205593895U CN202383506U (en) | 2011-12-28 | 2011-12-28 | Control unit based on mistake-proofing unqualified number input in manufacturing industry |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202383506U true CN202383506U (en) | 2012-08-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205593895U Expired - Lifetime CN202383506U (en) | 2011-12-28 | 2011-12-28 | Control unit based on mistake-proofing unqualified number input in manufacturing industry |
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| Country | Link |
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| CN (1) | CN202383506U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103472783A (en) * | 2013-09-03 | 2013-12-25 | 邵光震 | Monitoring method and system for production in petrochemical industry |
| CN104598964A (en) * | 2014-11-18 | 2015-05-06 | 宁波中桥精密机械有限公司 | Electronic error-proofing identifying counter |
-
2011
- 2011-12-28 CN CN2011205593895U patent/CN202383506U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103472783A (en) * | 2013-09-03 | 2013-12-25 | 邵光震 | Monitoring method and system for production in petrochemical industry |
| CN103472783B (en) * | 2013-09-03 | 2015-09-16 | 邵光震 | The method for supervising produced for petrochemical industry and system |
| CN104598964A (en) * | 2014-11-18 | 2015-05-06 | 宁波中桥精密机械有限公司 | Electronic error-proofing identifying counter |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120815 |
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| CX01 | Expiry of patent term |