CN202374955U - Vacuum frying device with upper rotating shaft - Google Patents

Vacuum frying device with upper rotating shaft Download PDF

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Publication number
CN202374955U
CN202374955U CN201120500259.4U CN201120500259U CN202374955U CN 202374955 U CN202374955 U CN 202374955U CN 201120500259 U CN201120500259 U CN 201120500259U CN 202374955 U CN202374955 U CN 202374955U
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Prior art keywords
rotating shaft
vacuum frying
turntable
rotating disk
motor
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CN201120500259.4U
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宣伯民
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HANGZHOU YUANSHAN FOOD TECHNOLOGY Co Ltd
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HANGZHOU YUANSHAN FOOD TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking

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Abstract

本实用新型公开了一种转轴上置的真空油炸装置,属于食品真空油炸设备技术,旨在克服目前的间歇式单釜真空油炸设备存在的脱油装置的转轴轴封易磨损或损坏,检修难度较大等不足。本实用新型包括油炸锅、锅盖、网篮、电加热器、真空泵、储油箱、连通管、连通阀,于油炸锅内设有转盘和转盘承台,转盘可在外力作用下旋转,在转盘的外边以转盘的转动中心轴线为对称轴、对称地装有二支直杆,直杆的上端设有凹口;设有转轴、其上端通过装于锅盖上的轴封器与电动机的输出轴连接、其另一端装有横担,横担的两端可置入直杆上端的凹口内,电动机的受电端通过电源线与市电接通。本实用新型适用于新制真空油炸设备。

The utility model discloses a vacuum frying device with an upper rotating shaft, which belongs to the technology of food vacuum frying equipment and aims to overcome the fact that the shaft seal of the deoiling device in the current intermittent single-pot vacuum frying equipment is easy to wear or damage , It is difficult to overhaul and other deficiencies. The utility model includes a fryer, a pot cover, a net basket, an electric heater, a vacuum pump, an oil storage tank, a connecting pipe, and a connecting valve. The fryer is provided with a turntable and a turntable bearing platform, and the turntable can rotate under the action of an external force. On the outside of the turntable, take the rotation center axis of the turntable as the axis of symmetry, and two straight rods are symmetrically installed. The upper end of the straight rod is provided with a notch; The output shaft of the motor is connected, and the other end is equipped with a cross arm. The two ends of the cross arm can be placed in the notch at the upper end of the straight rod. The power receiving end of the motor is connected to the mains through the power line. The utility model is suitable for newly-made vacuum frying equipment.

Description

转轴上置的真空油炸装置Vacuum frying device on the rotating shaft

技术领域 technical field

本实用新型涉及一种食品真空油炸设备技术,特别是涉及一种转轴上置的真空油炸装置。The utility model relates to a food vacuum frying equipment technology, in particular to a vacuum frying device with a rotating shaft on top.

背景技术 Background technique

对一些食材进行真空油炸处理,是上个世纪70年代逐步发展起来的一种新型食品加工技术,由于该项技术将油炸和脱水作用有机地结合在一起,表现出一些非常良好的特性,譬如:在真空环境中连续进行加热、油炸、脱油等工艺,由于食材是在相对缺氧和处于负压的状态下进行加工,可以减轻甚至避免氧化作用(如脂肪酸败、酶促褐变等)所带来的危害;在真空状态下,以油作为传热媒介,食材细胞间隙中的水分急剧汽化、膨胀,从而使得间隙扩大、膨化效果显著、产品酥脆可口,且具有良好的复水性能;真空油炸是在较常规油炸工艺的油温更低的状态对食材进行油炸、脱水,可以有效地减少高温对食品营养成分的破坏;在负压状态进行产品的脱油,能明显降低产品的含油量,节油效果显著,有利于食用者健康,同时使食品成品脆而不腻、可储性能良好等。所以目前被广泛地应用在食品加工企业的食材油炸工艺中。在本技术领域内,也有各种类型的真空油炸设备供不同的食品加工企业选择。对于为数众多的小型食品加工企业来说,它们选用较多的是间歇式单釜真空油炸设备,该设备结构简单,初投资额度小、使用便易,很适合一次性投入加工食材数量不是很大的情况下采用。由于该设备带动脱油装置旋转的电动机设于油炸锅的底下,转动轴从锅底伸入锅内,轴封在温度变化幅度较大的情况下工作,很易磨损或损坏而造成漏油,污染电机和锅下空间。同时受空间狭窄和脏污情况的影响,给检修工作造成较大困难。Vacuum frying some food materials is a new food processing technology gradually developed in the 1970s. Because this technology organically combines frying and dehydration, it shows some very good characteristics. For example: continuous heating, frying, deoiling and other processes in a vacuum environment, because the food is processed in a state of relative anoxic and negative pressure, it can reduce or even avoid oxidation (such as fatty acid spoilage, enzymatic browning, etc.) etc.); in a vacuum state, with oil as the heat transfer medium, the water in the intercellular space of the food material will vaporize and expand rapidly, so that the interstitial space expands, the puffing effect is remarkable, the product is crispy and delicious, and has good rehydration Performance; Vacuum frying is to fry and dehydrate food materials at a lower oil temperature than conventional frying technology, which can effectively reduce the damage of high temperature to food nutrients; deoiling products in a negative pressure state can The oil content of the product is obviously reduced, the oil-saving effect is remarkable, and it is beneficial to the health of the eater. At the same time, the finished food is crisp but not greasy, and has good storability. Therefore, it is widely used in the frying process of food materials in food processing enterprises. In this technical field, there are also various types of vacuum frying equipment for different food processing enterprises to choose from. For a large number of small food processing enterprises, they choose more intermittent single-pot vacuum frying equipment. This equipment has a simple structure, small initial investment, and is easy to use. It is very suitable for one-time investment in processing food materials. Use in large cases. Because the motor that drives the deoiling device to rotate in this equipment is located under the fryer, the rotating shaft extends into the pot from the bottom of the pot, and the shaft seal works under the condition of large temperature changes, which is easy to be worn or damaged, resulting in oil leakage , pollute the motor and the space under the pot. At the same time, it is affected by the narrow space and dirty conditions, which makes the maintenance work more difficult.

发明内容 Contents of the invention

本实用新型的目的是提供一种转轴上置的真空油炸装置,克服目前的间歇式单釜真空油炸设备存在的脱油装置的转轴轴封很易磨损或损坏,检修工作难度较大等不足。The purpose of this utility model is to provide a vacuum frying device with a rotating shaft on top, which overcomes the fact that the shaft seal of the deoiling device in the current intermittent single-pot vacuum frying equipment is easily worn or damaged, and the maintenance work is relatively difficult. insufficient.

本实用新型通过下述技术方案予以实现。The utility model is realized through the following technical solutions.

本实用新型包括油炸锅、锅盖、网篮、电加热器、真空泵、储油箱、连通管、连通阀,于所述油炸锅内设有转盘和转盘承台,所述转盘可在外力作用下旋转,在所述转盘的外边以所述转盘的转动中心轴线为对称轴、对称地装有二支直杆,所述直杆的上端设有凹口;设有转轴、其上端通过装于所述锅盖上的轴封器与电动机的输出轴连接、其另一端装有横担,所述横担的两端可置入所述直杆上端的凹口内,所述电动机的受电端通过电源线与市电接通。在现有技术的间歇式单釜真空油炸设备中,正是为了使在装取食品时,有宽敞的操作空间,所以把电动机和转轴设于釜的下面。本实用新型中,把所述电动机设于所述锅盖的上面,所述转轴和横担及所述直杆均设于所述油炸锅的里面的上部,但在装取食品时,由于所述电机、转轴和横担会和所述锅盖一直翻于高处,让出足够的空间让所述网篮进出油炸锅,所述直杆立于所述网篮的外边,也不会妨碍装取食品的操作。The utility model comprises a fryer, a pot cover, a mesh basket, an electric heater, a vacuum pump, an oil storage tank, a connecting pipe, and a connecting valve. A turntable and a turntable support are arranged in the fryer. Under the action of rotation, two straight rods are symmetrically installed on the outside of the turntable with the central axis of rotation of the turntable as the axis of symmetry. The upper ends of the straight rods are provided with notches; The shaft sealer on the pot cover is connected with the output shaft of the motor, and the other end is equipped with a cross arm. The terminal is connected to the mains through the power cord. In the batch-type single-pot vacuum frying equipment of the prior art, just in order to make the loading and unloading of food, there is a spacious operating space, so the motor and the rotating shaft are arranged under the kettle. In the utility model, the motor is arranged on the top of the pot cover, and the rotating shaft, the cross arm and the straight rod are all arranged on the upper part of the inside of the fryer, but when loading and unloading food, due to The motor, the rotating shaft and the cross arm will always be turned over high with the pot cover, so that there is enough space for the basket to enter and exit the fryer, and the straight rod stands on the outside of the basket. It will hinder the operation of loading and unloading food.

本实用新型中,所述网篮在脱油时,是由所述转盘带着旋转的,而转盘承台不随所述转盘旋转,只是承担所述转盘、网篮和直杆的重量,所以所述转盘和转盘承台之间有摩擦力,为了减小该摩擦力,所述转盘和所述转盘承台之间装有滚珠。所述电动机采用变频调速电动机,只要配备变频控制器后,对所述电动机可采用变频调速,这样,不但能适合不同高低含油率的产品,同时更节能。为了确保食品卫生和经久耐用,所述转盘、转盘承台、直杆、转轴、横担、滚珠均采用不锈钢材料制成。In the utility model, when the net basket is deoiled, it is rotated by the turntable, and the turntable platform does not rotate with the turntable, but only bears the weight of the turntable, net basket and straight rod, so the There is friction between the turntable and the turntable platform, in order to reduce the friction force, balls are installed between the turntable and the turntable platform. The motor adopts frequency conversion speed regulation motor, as long as it is equipped with a frequency conversion controller, the frequency conversion speed regulation can be used for the motor, so that it is not only suitable for products with different oil content, but also more energy-saving. In order to ensure food sanitation and durability, the turntable, turntable bearing platform, straight rod, rotating shaft, cross arm and balls are all made of stainless steel.

对照现有技术,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

使所述轴封在温度变化幅度较小的状态下工作,不易磨损或损坏;同时给对所述电机、转轴、轴封等的检修操作提供方便的条件。The shaft seal is made to work in a state with a small temperature change range, and is not easy to be worn or damaged; at the same time, it provides convenient conditions for maintenance operations on the motor, rotating shaft, shaft seal, etc.

附图说明 Description of drawings

图1为本实用新型的结构示意图,图2为所述横担在所述直杆上端凹口内的配置示意图。图中:1、油炸锅,2、锅盖,3、网篮,4、电加热器,5、真空泵,6、储油箱,7、连通管,8、连通阀,9、转盘,10、转盘承台,11、直杆,12、转轴,13、轴封器,14、电动机,15、横担,16、电源线,17、滚珠。Fig. 1 is a schematic structural diagram of the present invention, and Fig. 2 is a schematic diagram of the arrangement of the cross arm in the notch at the upper end of the straight rod. In the figure: 1. Fryer, 2. Pot cover, 3. Net basket, 4. Electric heater, 5. Vacuum pump, 6. Oil storage tank, 7. Connecting pipe, 8. Connecting valve, 9. Turntable, 10. Turntable cap, 11, straight rod, 12, rotating shaft, 13, shaft sealer, 14, motor, 15, cross arm, 16, power cord, 17, ball.

具体实施方式 Detailed ways

下面结合附图与具体实施方式对本实用新型作进一步的描述。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

本实用新型为在高温状态下直接对食品进行加工的机械,因此,在材料的采用,零部件的选择,制作和安装工艺等,都必须严格按相关食品机械的标准和规范执行。锅盖2由于要额外承担电动机14、轴封器13、转轴12和横担15的重量,所以应进行加强处理。横担15的二端和直杆11并不连接,只是横向放入其上端的凹口,为了在锅盖2盖住前便于横担15能对准上述凹口并放入,直杆上端应高于锅口,凹口应有足够深度。油液的加热靠电加热器4,油面的调节利用真空泵5及放空系统让油液在油炸锅1与储油箱6之间通过连通管7、连通阀8来回循环,均为现有技术,不再赘述。当食材炸制完成、油炸锅1内的油面降到网篮3的下面,即可进行脱油过程。这时,可开动电动机14,旋转的转轴12便通过横担15带动直杆11使转盘9在转盘承台10上旋转,毫无疑问地,网篮3也同步旋转,其中炸好的食品所带的多余油液在离心力作用下被分离掉。脱油工艺完成后,使可开启锅盖2,横担15会连同转轴12和锅盖2一起处于油炸锅1的锅口上方,留出很宽余的空间让网篮进出。The utility model is a machine that directly processes food under high temperature conditions. Therefore, the use of materials, selection of parts, production and installation processes, etc. must be strictly carried out in accordance with the standards and specifications of relevant food machinery. Pot cover 2 should be strengthened owing to will additionally bear the weight of motor 14, shaft sealer 13, rotating shaft 12 and cross arm 15. The two ends of the cross arm 15 are not connected to the straight rod 11, but are put into the notch at its upper end horizontally. In order to facilitate the cross arm 15 to align with the above-mentioned notch and put it in before the pot cover 2 is covered, the upper end of the straight rod should be Above the mouth of the pot, the notch should have sufficient depth. The heating of the oil depends on the electric heater 4, and the adjustment of the oil level utilizes the vacuum pump 5 and the venting system to allow the oil to circulate back and forth between the fryer 1 and the oil storage tank 6 through the communication pipe 7 and the communication valve 8, both of which are prior art ,No longer. When the ingredients are fried and the oil level in the fryer 1 drops below the basket 3, the deoiling process can be carried out. At this time, the motor 14 can be started, and the rotating shaft 12 will drive the straight rod 11 through the cross arm 15 to make the turntable 9 rotate on the turntable bearing platform 10. There is no doubt that the basket 3 also rotates synchronously, and the food fried The excess oil with the belt is separated under the action of centrifugal force. After the deoiling process is completed, the pot cover 2 can be opened, and the cross arm 15 will be above the pot mouth of the fryer 1 together with the rotating shaft 12 and the pot cover 2, leaving a very plentiful space for the basket to enter and exit.

Claims (4)

1. the vacuum frying device of putting in the rotating shaft; Comprise deep fryer, pot cover, basket, electric heater, vavuum pump, fuel reserve tank, communicating pipe, communicating valve; It is characterized in that in said deep fryer, be provided with rotating disk and rotating disk cushion cap, said rotating disk can rotate under external force; Center of rotation axis in the outside of said rotating disk with said rotating disk is symmetry axis, symmetrically two straight-bars is housed, and the upper end of said straight-bar is provided with recess; Be provided with that rotating shaft, its upper end are connected with the output shaft of motor through being loaded on axle envelope device on the said pot cover, its other end is equipped with cross-arm; The two ends of said cross-arm can be inserted in the recess of said straight-bar upper end, and the receiving end of said motor is connected through power line and civil power.
2. the vacuum frying device of putting in a kind of rotating shaft according to claim 1 is characterized in that, between said rotating disk and the said rotating disk cushion cap ball is housed.
3. the vacuum frying device of putting in a kind of rotating shaft according to claim 1 is characterized in that, said motor adopts frequency-conversion and speed-regulation motor.
4. the vacuum frying device of putting in a kind of rotating shaft according to claim 1 is characterized in that, said rotating disk, rotating disk cushion cap, straight-bar, rotating shaft, cross-arm, ball all adopt stainless steel material to process.
CN201120500259.4U 2011-11-29 2011-11-29 Vacuum frying device with upper rotating shaft Expired - Fee Related CN202374955U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201120500259.4U CN202374955U (en) 2011-11-29 2011-11-29 Vacuum frying device with upper rotating shaft

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103907652A (en) * 2014-04-04 2014-07-09 莱阳恒润食品有限公司 Intelligent low-temperature vacuum fryer
CN104957203A (en) * 2015-07-02 2015-10-07 河源市探索人发明科技有限公司 Frying equipment used for food
CN104957446A (en) * 2015-07-02 2015-10-07 河源市探索人发明科技有限公司 Food deep-frying method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103907652A (en) * 2014-04-04 2014-07-09 莱阳恒润食品有限公司 Intelligent low-temperature vacuum fryer
CN103907652B (en) * 2014-04-04 2016-01-20 莱阳恒润食品有限公司 A kind of intelligent lower temperature vacuum frying pot
CN104957203A (en) * 2015-07-02 2015-10-07 河源市探索人发明科技有限公司 Frying equipment used for food
CN104957446A (en) * 2015-07-02 2015-10-07 河源市探索人发明科技有限公司 Food deep-frying method
CN104957203B (en) * 2015-07-02 2017-12-01 河源市探索人发明科技有限公司 Frying apparatus applied to food
CN104957446B (en) * 2015-07-02 2019-02-15 河源市探索人发明科技有限公司 Food frying method

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Granted publication date: 20120815

Termination date: 20121129