CN202372842U - GPS (Global Positioning System)-based remote monitoring system for spreading machine - Google Patents

GPS (Global Positioning System)-based remote monitoring system for spreading machine Download PDF

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Publication number
CN202372842U
CN202372842U CN2011205187196U CN201120518719U CN202372842U CN 202372842 U CN202372842 U CN 202372842U CN 2011205187196 U CN2011205187196 U CN 2011205187196U CN 201120518719 U CN201120518719 U CN 201120518719U CN 202372842 U CN202372842 U CN 202372842U
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China
Prior art keywords
paver
solenoid valve
spreading machine
master controller
sensor
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Expired - Fee Related
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CN2011205187196U
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Chinese (zh)
Inventor
綦开隆
王福堂
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Shaanxi Jointank Machinery Group Co Ltd
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Shaanxi Jointank Machinery Group Co Ltd
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Priority to CN2011205187196U priority Critical patent/CN202372842U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses a GPS (Global Positioning System)-based remote monitoring system for a spreading machine, which comprises a spreading machine control system arranged on the spreading machine, and a monitoring center computer and a remote operation bench that are in wireless connection with the spreading machine control system through a remote communication system; the spreading machine control system comprises a spreading machine master controller and a spreading machine operating bench, wherein the input end of the spreading machine master controller is connected with a sensor group for detecting a working state of the spreading machine, and the output end of the spreading machine master controller is connected with an electromagnetic valve group for controlling the spreading machine to work; the remote communication system comprises a microprocessor, a GPS positioning module and a first GPRS (General Packet Radio Service) communication module which are connected with the microprocessor, and a first SIM (Subscriber Identity Module) card connected with and the first GPRS communication module; the remote operating bench is provided with a second SIM card; and the monitoring center computer is provided with a second GPRS communication module.

Description

Paver long distance control system based on GPS
Technical field
The utility model relates to the control technology field of paver, especially relates to a kind of paver long distance control system based on GPS.
Background technology
At present, paver is all accomplished the control of paver by the control desk that himself is equipped with both at home and abroad, and all operations all are to accomplish control by the site operation people.Plant maintenance simultaneously all is to confirm fault by the field personnel individual; Run into insurmountable problem all by send someone building site maintenance of company; But along with expressway construction speed is constantly accelerated; To the continuous attention of construction quality, the high reliability of paver and the high handling primary selection that becomes unit in charge of construction.
The rationality that the long distance control system of paver can assist the site operation people to accomplish the paver operating conditions is adjusted,, secondly can solve the after-sales service work safety and carry out efficiently.Paver is generally operational in meagrely-populated, the backcountry of developing.So to the maintenance of paver, monitoring, reliability proposes very high requirement.In order to cater to the demand of client to the equipment performance high reliability; We need fully understand the paver place of work at present; Equipment operation condition; The plant maintenance situation if fault need be carried out the payout status of remote diagnosis and equipment rent in construction thereof to equipment, can propose corresponding disposal route to equipment.But, in the prior art, also do not have paver long distance control system simple in structure, as to realize convenience, complete function.
The utility model content
The utility model technical matters to be solved is to above-mentioned deficiency of the prior art a kind of paver long distance control system based on GPS to be provided, and it is simple in structure; Novel and reasonable design; Realize that conveniently rationality adjustment, assurance after-sales service work safety that the reliability of work is high, stability is high, can assist the site operation people to accomplish the paver operating conditions carry out complete function efficiently; Practical, application value is wide.
For solving the problems of the technologies described above; The technical scheme that the utility model adopts is: a kind of paver long distance control system based on GPS; It is characterized in that: comprise paver control system that is installed on the paver and Surveillance center's computing machine and the remote console that is connected with paver control system long distance wireless through telecommunication system; Said paver control system comprises paver master controller and the paver operator's console that joins with the paver master controller; The input end of said paver master controller is connected to the sensor groups that is used for detecting each parts duty of paver, and the output terminal of said paver master controller is connected to and is used for the electromagnetic valve group that each parts work is controlled to paver; A GPS locating module that said telecommunication system comprises the microprocessor that joins with the paver master controller, join with microprocessor and a GPRS communication module and first SIM that joins with a GPRS communication module; Second SIM with the first SIM wireless connections and communication is disposed in said remote console, and said Surveillance center computer configuration has the 2nd GPRS communication module with GPRS communication module wireless connections and communication.
The above-mentioned paver long distance control system based on GPS is characterized in that: said microprocessor joins through CAN bus communication module and paver master controller.
The above-mentioned paver long distance control system based on GPS is characterized in that: said sensor groups comprises engine motor oil pressure transducer, engine motor oil temperature sensor, engine cooling water temperature sensor, hydraulic oil pressure force transducer, hydraulic fluid temperature sensor, hydraulic-oil quantity sensor, hydraulic oil vacuum sensor, screed obliquity sensor, fuel quantity sensor, battery tension sensor, engine speed sensor and motor rotary speed sensor.
The above-mentioned paver long distance control system based on GPS is characterized in that: said electromagnetic valve group comprises walking control electromagnetic valve, hopper folding solenoid valve, levelling solenoid valve, vibrates solenoid valve, the solenoid valve that vibrates, helical flight solenoid valve, cleaning machine solenoid valve, fuel charger solenoid valve, push away to roll and release solenoid valve, push away to roll and put in solenoid valve, turnover panel rise and fall solenoid valve and light solenoid valve.
The utility model compared with prior art has the following advantages:
1, the utility model is simple in structure, novel and reasonable design, and it is convenient to realize.
2, the telecommunication system in the utility model adopts GPRS communication module and SIM to communicate, and need not to lay network, and data rate is fast, reliability is high, has guaranteed the reliability and stability of system works.
3, be provided with the GPS locating module in the utility model, the technician can judge the work place of paver and can rush towards the scene with the fastest speed through the data that the GPS locating module sends, and solves the on-the-spot variety of issue that occurs.
4, the utility model has been realized the remote monitoring of paver, can assist the site operation people to accomplish the rationality adjustment of paver operating conditions, secondly can guarantee that the after-sales service work safety carries out efficiently.
5, the utility model is stored in Surveillance center's the history of computers data and can also transfers at any time, print; So that the paver research staff analyzes the whole duty of paver; The serviceability and the equipment running of paver can be analyzed thus through dynamic parameter, the optimal design of paver can be better accomplished thus.
6, the complete function of the utility model is practical, and application value is wide.
In sum; The utility model is simple in structure, novel and reasonable design, and it is convenient to realize; The rationality that the reliability of work is high, stability is high, can assist the site operation people to accomplish the paver operating conditions adjusts, guarantees that the after-sales service work safety carries out efficiently; Complete function, practical, application value is wide.
Through accompanying drawing and embodiment, the technical scheme of the utility model is done further detailed description below.
Description of drawings
Fig. 1 is the schematic block circuit diagram of the utility model.
Description of reference numerals:
1-paver master controller; 2-paver operator's console; The 3-sensor groups;
The 4-electromagnetic valve group; The 5-microprocessor; The 6-GPS locating module;
7-the one GPRS communication module; 8-first SIM; 9-second SIM;
10-the 2nd GPRS communication module; 11-Surveillance center computing machine; The 12-remote console;
13-CAN bus communication module.
Embodiment
As shown in Figure 1; The utility model comprises paver control system that is installed on the paver and the Surveillance center's computing machine 11 and remote console 12 that is connected with paver control system long distance wireless through telecommunication system; Said paver control system comprises paver master controller 1 and the paver operator's console 2 that joins with paver master controller 1; The input end of said paver master controller 1 is connected to the sensor groups 3 that is used for detecting each parts duty of paver, and the output terminal of said paver master controller 1 is connected to and is used for the electromagnetic valve group 4 that each parts work is controlled to paver; A GPS locating module 6 that said telecommunication system comprises the microprocessor 5 that joins with paver master controller 1, join with microprocessor 5 and a GPRS communication module 7 and first SIM 8 that joins with a GPRS communication module 7; Second SIM 9 with 8 wireless connections of first SIM and communication is disposed in said remote console 12, and said Surveillance center computing machine 11 disposes the 2nd GPRS communication module 10 with a GPRS communication module 7 wireless connections and communication.
As shown in Figure 1, in the present embodiment, said microprocessor 5 joins through CAN bus communication module 13 and paver master controller 1.
In the present embodiment, said sensor groups 3 comprises engine motor oil pressure transducer, engine motor oil temperature sensor, engine cooling water temperature sensor, hydraulic oil pressure force transducer, hydraulic fluid temperature sensor, hydraulic-oil quantity sensor, hydraulic oil vacuum sensor, screed obliquity sensor, fuel quantity sensor, battery tension sensor, engine speed sensor and motor rotary speed sensor.Said electromagnetic valve group 4 comprises walking control electromagnetic valve, hopper folding solenoid valve, levelling solenoid valve, vibrates solenoid valve, the solenoid valve that vibrates, helical flight solenoid valve, cleaning machine solenoid valve, fuel charger solenoid valve, push away to roll and release solenoid valve, push away to roll and put in solenoid valve, turnover panel rise and fall solenoid valve and light solenoid valve.
The principle of work and the course of work of the utility model are: each sensor in real time ground detects the duty of each parts in the paver and detected signal is exported to paver master controller 1 in the sensor groups 3; Send to microprocessor 5 through CAN bus communication module 13 after detected signal of each sensor and the process analyzing and processing in the paver master controller 1 receiving sensor group 3; Microprocessor 5 receives the data that paver master controller 1 is sent; Carry out exporting to a GPRS communication module 7 after the format conversion; Via being transferred on first SIM 8 on second SIM 9; After data on 12 pairs second SIMs 9 of remote console were deciphered, the technician just can be through observing the parameter that the real time data that shows in the remote console 12 is regulated paver master controller 1; Simultaneously; The one GPRS communication module 7 can also directly be real-time transmitted to the 2nd GPRS communication module 10 with data through GPRS network, supplies the technician to check after Surveillance center's computing machine 11 receives these data and carries out analyzing and processing through the 2nd GPRS communication module 10; In addition, a GPRS communication module 7 also can directly send data to Surveillance center's computing machine 11 through the internet.In addition; Microprocessor 5 can also receive the work place data of the paver that GPS locating module 6 located; And being transferred to remote console 12 and Surveillance center's computing machine 11 places according to above-mentioned transmission mode, the technician can judge the work place of paver in view of the above and can rush towards the scene with the fastest speed.The historical data that is stored in Surveillance center's computing machine 11 can also be transferred at any time, print; So that the paver research staff analyzes the whole duty of paver; The serviceability and the equipment running of paver can be analyzed thus through dynamic parameter, the optimal design of paver can be better accomplished thus.
In sum, the utility model has been realized the remote monitoring of paver, can carry out operation by the remote monitoring paver, and can solve the variety of issue that occurs in the operating paver process apace.
The above; It only is the preferred embodiment of the utility model; Be not that the utility model is done any restriction; Everyly any simple modification that above embodiment did, change and equivalent structure are changed, all still belong in the protection domain of the utility model technical scheme according to the utility model technical spirit.

Claims (4)

1. paver long distance control system based on GPS; It is characterized in that: comprise paver control system that is installed on the paver and Surveillance center's computing machine (11) and the remote console (12) that is connected with paver control system long distance wireless through telecommunication system; Said paver control system comprises paver master controller (1) and the paver operator's console (2) that joins with paver master controller (1); The input end of said paver master controller (1) is connected to the sensor groups (3) that is used for detecting each parts duty of paver, and the output terminal of said paver master controller (1) is connected to and is used for the electromagnetic valve group (4) that each parts work is controlled to paver; A GPS locating module (6) that said telecommunication system comprises the microprocessor (5) that joins with paver master controller (1), join with microprocessor (5) and a GPRS communication module (7) and first SIM (8) that joins with a GPRS communication module (7); Second SIM (9) with (8) wireless connections of first SIM and communication is disposed in said remote console (12), and said Surveillance center computing machine (11) disposes the 2nd GPRS communication module (10) with GPRS communication module (7) wireless connections and communication.
2. according to the described paver long distance control system based on GPS of claim 1, it is characterized in that: said microprocessor (5) joins through CAN bus communication module (13) and paver master controller (1).
3. according to claim 1 or 2 described paver long distance control systems based on GPS, it is characterized in that: said sensor groups (3) comprises engine motor oil pressure transducer, engine motor oil temperature sensor, engine cooling water temperature sensor, hydraulic oil pressure force transducer, hydraulic fluid temperature sensor, hydraulic-oil quantity sensor, hydraulic oil vacuum sensor, screed obliquity sensor, fuel quantity sensor, battery tension sensor, engine speed sensor and motor rotary speed sensor.
4. according to the described paver long distance control system based on GPS of claim 3, it is characterized in that: said electromagnetic valve group (4) comprises walking control electromagnetic valve, hopper folding solenoid valve, levelling solenoid valve, vibrates solenoid valve, the solenoid valve that vibrates, helical flight solenoid valve, cleaning machine solenoid valve, fuel charger solenoid valve, push away to roll and release solenoid valve, push away to roll and put in solenoid valve, turnover panel rise and fall solenoid valve and light solenoid valve.
CN2011205187196U 2011-12-11 2011-12-11 GPS (Global Positioning System)-based remote monitoring system for spreading machine Expired - Fee Related CN202372842U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011205187196U CN202372842U (en) 2011-12-11 2011-12-11 GPS (Global Positioning System)-based remote monitoring system for spreading machine

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CN2011205187196U CN202372842U (en) 2011-12-11 2011-12-11 GPS (Global Positioning System)-based remote monitoring system for spreading machine

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103336513A (en) * 2013-07-01 2013-10-02 广东惠利普路桥信息工程有限公司 System for testing and inspecting risk and disaster resistance of paving compactness
CN104457840A (en) * 2014-10-21 2015-03-25 广东惠利普路桥信息工程有限公司 Vehicle-mounted detection system of spreading machine
CN104699041A (en) * 2015-02-04 2015-06-10 青岛农业大学 Monitor method of operation states of vibrating type deep scarification machine
CN111402572A (en) * 2019-01-03 2020-07-10 卡特彼勒路面机械公司 Paver haul truck grouping

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103336513A (en) * 2013-07-01 2013-10-02 广东惠利普路桥信息工程有限公司 System for testing and inspecting risk and disaster resistance of paving compactness
CN104457840A (en) * 2014-10-21 2015-03-25 广东惠利普路桥信息工程有限公司 Vehicle-mounted detection system of spreading machine
CN104699041A (en) * 2015-02-04 2015-06-10 青岛农业大学 Monitor method of operation states of vibrating type deep scarification machine
CN111402572A (en) * 2019-01-03 2020-07-10 卡特彼勒路面机械公司 Paver haul truck grouping
CN111402572B (en) * 2019-01-03 2023-06-27 卡特彼勒路面机械公司 Paver haul truck grouping

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120808

Termination date: 20121211