CN202372139U - Rotor run-out detection device - Google Patents

Rotor run-out detection device Download PDF

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Publication number
CN202372139U
CN202372139U CN2011205149936U CN201120514993U CN202372139U CN 202372139 U CN202372139 U CN 202372139U CN 2011205149936 U CN2011205149936 U CN 2011205149936U CN 201120514993 U CN201120514993 U CN 201120514993U CN 202372139 U CN202372139 U CN 202372139U
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CN
China
Prior art keywords
rotor
unit
light receiving
processing unit
receiving unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2011205149936U
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Chinese (zh)
Inventor
金华峰
盛晟
李贤龙
王坤杰
杨洁
糜震东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Brose Electric Motors Co Ltd
Original Assignee
Shanghai Brose Electric Motors Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by Shanghai Brose Electric Motors Co Ltd filed Critical Shanghai Brose Electric Motors Co Ltd
Priority to CN2011205149936U priority Critical patent/CN202372139U/en
Application granted granted Critical
Publication of CN202372139U publication Critical patent/CN202372139U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a rotor run-out detection device, which comprises a light emission unit fastened on the detection device, two fixtures, a light receiving unit, a rotor starting unit and a processing unit, wherein an emission port of the light emission unit is opposite to a receiving port of the light receiving unit. Due to the adoption of the rotor run-out detection device, contact-less motor rotor run-out detection is realized; and the rotor run-out detection device has the advantages of operational rationality, high accuracy and high stability.

Description

The rotor jitter detection apparatus
Technical field
The utility model relates to a kind of pick-up unit, refers to a kind of rotor jitter detection apparatus especially.
Background technology
In the prior art, the rotor detection of beating is that the operative employee detects with clock gauge after plugging the small power supply rotary rotor on the appliance special for detecting and obtains data.Because the amount of motor is bigger, beating at motor needs 100% to need in the testing process, and the operative employee measuring error can often occur in detecting for a long time.Even measure also according to normal method and can cause measuring error, the shaft distortion amount when this measuring error derives from hand and on rotor, drives rotor and rotate; Also having an aspect also to have influence on measurement, is exactly clock gauge, because the pressure head of clock gauge is pressed in axle head, possibly reduce the amplitude of beating like this, and then influences the test result of beating.
Summary of the invention
The purpose of the utility model is to overcome the defective of prior art, and a kind of rotor jitter detection apparatus is provided, and has realized non-contact type rotor glitch detection, have operation rationally, precision is high, detection speed is fast, can be by quick metering, stable advantage such as strong.
The technical scheme that realizes above-mentioned purpose is:
A kind of rotor jitter detection apparatus of the utility model comprises:
Be anchored on an Optical Transmit Unit, two anchor clamps, a light receiving unit, a rotor startup unit and a processing unit on the said pick-up unit; The emission port of wherein said Optical Transmit Unit is corresponding with the receiving port of said light receiving unit.
Above-mentioned Optical Transmit Unit comprises one or a plurality of light emitting diode and a scattering module and the collimator camera lens on emission light optical axis, arranged successively;
Said light receiving unit comprises a telecentric optics assembly and a high-speed linear imageing sensor of on said emission light optical axis, arranging successively, and said high-speed linear imageing sensor connects said processing unit.
Above-mentioned light receiving unit further comprises one at said emission light optical axis and be located at the optical splitter between said telecentric optics assembly and the high-speed linear imageing sensor; With one be positioned at said optical splitter refract light optical axis image sensor, said image sensor connects said processing unit.
Above-mentioned processing unit comprises an analog to digital converter, a digital edge detection process device, a central processing unit, a storer and the display that communication successively connects, and said analog to digital converter is connected with said memory communication; Said analog to digital converter is used to receive the electric signal of said light receiving unit and is digital signal with said electrical signal conversion; Said storer is used to store data; Said digital edge detection process device is used for the digital edge detection process of data; Said central processing unit is used for the function control of said processing unit and the numerical evaluation of data; Said display is used for showing the detection data.
Above-mentioned anchor clamps form the folder hole of a pair of correspondence,
Said rotor startup unit comprises: a driving motor, a rotating band, a power wheel, two-wheeled locating wheel and a wheel carrier; Said locating wheel is anchored on said wheel carrier, and said driving motor is in transmission connection through said power wheel and said rotating band, and said rotating band is socketed in outside said power wheel and the said locating wheel;
Establish when being fixed between said two anchor clamps through said folder hole folder when a rotor, the armature spindle of said rotor is between said Optical Transmit Unit and said light receiving unit;
Rotating band between said two locating wheels is close to the lower surface of said rotor.
The utility model has been owing to adopted above technical scheme, makes it have following beneficial effect to be:
The employing of Optical Transmit Unit and light receiving unit has realized non-contact type motor glitch detection; Rotating band between two locating wheels is close to the rotor lower surface, realizes the transmission of rotor behind the unlatching driving motor.The utility model has been realized non-contact type rotor glitch detection, has the advantage that operation is reasonable, precision is high, stability is strong.
Description of drawings
Fig. 1 is the structural representation of the utility model rotor jitter detection apparatus;
Fig. 2 is the stravismus system architecture synoptic diagram of the utility model rotor jitter detection apparatus;
Fig. 3 is the schematic diagram of the utility model rotor jitter detection apparatus.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.
See also Fig. 1, Fig. 3, a kind of rotor jitter detection apparatus of the utility model comprises:
Be anchored on a Optical Transmit Unit 3 on the said pick-up unit, two anchor clamps 4, a light receiving unit 2, a rotor startup unit 5 and a processing unit 7; Wherein the emission port of Optical Transmit Unit 3 is corresponding with the receiving port of light receiving unit 2.Optical Transmit Unit 3 is fixed on the pick-up unit 1 through a support with light receiving unit 2.Measure and adopt the heed contacted measure technology, rely on Optical Transmit Unit 3 and light receiving unit 2 to come the inductiopn rotor axle to beat, realized non-contact type armature spindle glitch detection.
See also Fig. 1, Fig. 2, anchor clamps 4 form the folder hole 41 of a pair of correspondence, and rotor startup unit 5 comprises: a driving motor 51, a rotating band 52, a power wheel 53, two-wheeled locating wheel 54 and a wheel carrier 55; Locating wheel 54 is anchored on wheel carrier 55, and driving motor 51 is in transmission connection through power wheel 53 and rotating band 52, and rotating band 52 is socketed in outside power wheel 53 and the locating wheel 54;
Establish when being fixed between two anchor clamps 4 through folder hole 41 folder when a rotor 6, the armature spindle 61 of rotor 6 is between Optical Transmit Unit 3 and light receiving unit 2;
Rotating band 52 between two locating wheels 54 is close to the lower surface of rotor 6.
See also Fig. 3, Optical Transmit Unit 3 comprises one or a plurality of gallium nitride (GaN) high brightness LED 31 and a scattering module 32 and the collimator camera lens 33 on emission light optical axis, arranged successively; The cooperation of scattering module 32 and collimator camera lens 33 realizes obtaining more uniform directional light.
Light receiving unit 2 comprises a telecentric optics assembly 22 and a high-speed linear imageing sensor 21 (high-speed linear CCD) of on emission light optical axis, arranging successively, high-speed linear imageing sensor 21 connection processing unit 7.The employing of telecentric optics assembly 22 has realized that imaging size is undistorted, has realized that the object dimensions can measure, and has significantly improved the precision of test; High-speed linear imageing sensor 21 has been realized the image collection of the armature spindle of beating at a high speed.
Light receiving unit 9 further comprise one the emission light optical axis and be located at telecentric optics assembly 22 and high-speed linear imageing sensor 21 between optical splitter 23; Optical splitter 23 becomes a fixed angle with emission light optical axis; On the refract light optical axis of optical splitter 23, be provided with an image sensor 24, image sensor 24 adopts CMOS image sensor and connection processing unit 7.
The digital edge detection process device of the analog to digital converter 71, that processing unit 7 comprises successively that communication connects 72, a central processing unit 73, a storer 74 and a display 75, and analog to digital converter 71 is communicated by letter with storer 74 and is connected; Analog to digital converter 71 is used to receive the electric signal of light receiving unit 2 and is digital signal with electrical signal conversion; Storer 74 is used to store data; Numeral edge detection process device 72 is used for the digital edge detection process of data; Central processing unit 73 is used for the function control of processing unit 7 and the numerical evaluation of data; Display 75 is used for showing the detection data, detects data and comprises detection numerical value and armature spindle image.
See also Fig. 2, Fig. 3, when detecting, a rotor 6 to be measured is folded on two anchor clamps 4, make rotor 4 lower surfaces be close to a rotating band 52, and the armature spindle 61 of rotor to be measured 6 is between an Optical Transmit Unit 3 and a light receiving unit 2;
Start a driving motor 51, driving motor 51 drives rotor 6 through rotating band 52 and rotates;
Optical Transmit Unit 3 is to light receiving unit 2 and rotor axis of electric 61 emitting parallel lights;
Directional light sends radiant light also successively through scattering module 32 and the 33 back acquisitions of collimator camera lens through one or a plurality of high-brightness GaN light emitting diode 31 of Optical Transmit Unit 3.
Light receiving unit 2 receives the image through the directional light formation of rotor axis of electric 61;
This image is incident upon respectively on high-speed linear imageing sensor 21 (high-speed linear CCD) and the image sensor 24 (CMOS) by an optical splitter 23 through a telecentric optics assembly 22 backs;
Afterwards, high-speed linear CCD and CMOS image sensor 24 transmit one first electric signal and one second electric signal respectively and give processing unit 7;
Through analog to digital converter 71 first electric signal is become one first digital signal and one second digital signal with second electrical signal conversion;
Wherein first digital signal carries out carrying out the numerical value processing by central processing unit 73 again after the digital edge detection process through a digital edge detection process device 72, obtains final detection data;
Should detect data storage and behind storer 74, send to display 75;
Simultaneously, second digital signal is stored in storer 74 and sends to display 75;
Display 75 shows the image that test detection data and rotor axis of electric 61 are beated.
More than combine accompanying drawing embodiment that the utility model is specified, those skilled in the art can make the many variations example to the utility model according to above-mentioned explanation.Thereby some details among the embodiment should not constitute the qualification to the utility model, and the scope that the utility model will define with appended claims is as the protection domain of the utility model.

Claims (5)

1. a rotor jitter detection apparatus is characterized in that, comprising: be anchored on an Optical Transmit Unit, two anchor clamps, a light receiving unit, a rotor startup unit and a processing unit on the said pick-up unit; The emission port of wherein said Optical Transmit Unit is corresponding with the receiving port of said light receiving unit.
2. rotor jitter detection apparatus according to claim 1 is characterized in that, said Optical Transmit Unit comprises one or a plurality of light emitting diode and a scattering module and the collimator camera lens on emission light optical axis, arranged successively;
Said light receiving unit comprises a telecentric optics assembly and a high-speed linear imageing sensor of on said emission light optical axis, arranging successively, and said high-speed linear imageing sensor connects said processing unit.
3. rotor jitter detection apparatus according to claim 2; It is characterized in that; Said light receiving unit further comprises one at said emission light optical axis and be located at the optical splitter between said telecentric optics assembly and the high-speed linear imageing sensor; With one be positioned at said optical splitter refract light optical axis image sensor, said image sensor connects said processing unit.
4. according to claim 2 or 3 described rotor jitter detection apparatus; It is characterized in that; Said processing unit comprises an analog to digital converter, a digital edge detection process device, a central processing unit, a storer and the display that communication successively connects, and said analog to digital converter is connected with said memory communication; Said analog to digital converter is used to receive the electric signal of said light receiving unit and is digital signal with said electrical signal conversion; Said storer is used to store data; Said digital edge detection process device is used for the digital edge detection process of data; Said central processing unit is used for the function control of said processing unit and the numerical evaluation of data; Said display is used for showing the detection data.
5. rotor jitter detection apparatus according to claim 1 is characterized in that said anchor clamps form the folder hole of a pair of correspondence,
Said rotor startup unit comprises: a driving motor, a rotating band, a power wheel, two-wheeled locating wheel and a wheel carrier; Said locating wheel is anchored on said wheel carrier, and said driving motor is in transmission connection through said power wheel and said rotating band, and said rotating band is socketed in outside said power wheel and the said locating wheel;
Establish when being fixed between said two anchor clamps through said folder hole folder when a rotor, the armature spindle of said rotor is between said Optical Transmit Unit and said light receiving unit;
Rotating band between said two locating wheels is close to the lower surface of said rotor.
CN2011205149936U 2011-12-12 2011-12-12 Rotor run-out detection device Expired - Lifetime CN202372139U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011205149936U CN202372139U (en) 2011-12-12 2011-12-12 Rotor run-out detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011205149936U CN202372139U (en) 2011-12-12 2011-12-12 Rotor run-out detection device

Publications (1)

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CN202372139U true CN202372139U (en) 2012-08-08

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102494613A (en) * 2011-12-12 2012-06-13 上海博泽电机有限公司 Detection device and detection method of rotor shaft beating
CN102901453A (en) * 2012-09-12 2013-01-30 深圳深蓝精机有限公司 Device and method for measuring length, outside diameter, fluctuation value and roundness of circular shaft
CN103712561A (en) * 2014-01-20 2014-04-09 上海博泽电机有限公司 Testing method and testing device of cooling assembly with jump testing function and rotating-speed testing function

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102494613A (en) * 2011-12-12 2012-06-13 上海博泽电机有限公司 Detection device and detection method of rotor shaft beating
CN102901453A (en) * 2012-09-12 2013-01-30 深圳深蓝精机有限公司 Device and method for measuring length, outside diameter, fluctuation value and roundness of circular shaft
CN102901453B (en) * 2012-09-12 2015-06-10 深圳深蓝精机有限公司 Device and method for measuring length, outside diameter, fluctuation value and roundness of circular shaft
CN103712561A (en) * 2014-01-20 2014-04-09 上海博泽电机有限公司 Testing method and testing device of cooling assembly with jump testing function and rotating-speed testing function

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C53 Correction of patent for invention or patent application
CB03 Change of inventor or designer information

Inventor after: Jin Huafeng

Inventor after: Sheng Cheng

Inventor after: Li Xianlong

Inventor after: Wang Kunjie

Inventor after: Yang Jie

Inventor after: Mi Zhendong

Inventor before: Jin Huafeng

Inventor before: Sheng Cheng

Inventor before: Li Xianlong

Inventor before: Wang Kunjie

Inventor before: Yang Jie

Inventor before: Mi Zhendong

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20120808