CN202361996U - Connection reliability detecting system for laser gyro frequency stabilizing component - Google Patents
Connection reliability detecting system for laser gyro frequency stabilizing component Download PDFInfo
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- CN202361996U CN202361996U CN2011203556726U CN201120355672U CN202361996U CN 202361996 U CN202361996 U CN 202361996U CN 2011203556726 U CN2011203556726 U CN 2011203556726U CN 201120355672 U CN201120355672 U CN 201120355672U CN 202361996 U CN202361996 U CN 202361996U
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- 230000000087 stabilizing effect Effects 0.000 title 1
- 230000006641 stabilisation Effects 0.000 claims abstract description 40
- 238000011105 stabilization Methods 0.000 claims abstract description 40
- 239000000919 ceramic Substances 0.000 claims abstract description 26
- 229910000679 solder Inorganic materials 0.000 claims abstract description 26
- 239000002184 metal Substances 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 18
- 239000000956 alloy Substances 0.000 claims abstract description 18
- 239000000523 sample Substances 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000004451 qualitative analysis Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 230000001066 destructive effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002241 glass-ceramic Substances 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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Abstract
本实用新型属于检测技术,尤其是关于一种激光陀螺稳频组件连接可靠性的检测系统。所述激光陀螺稳频组件连接可靠性检测系统包括压电陶瓷片、低膨胀合金、超声波探头和超声发射接收系统数据采集系统、运动扫描系统,其中,所述压电陶瓷片和低膨胀合金由先经过三分钟从20度到100度的升温处理,然后一分钟的100度高温处理,接着三分钟100度到160度升温处理,然后又是一分钟的160度高温处理并随加热设备降温的温度处理的金属焊料连接而成稳频组件。本实用新型并利用超声波对压电陶瓷元件与低膨胀合金连接面连接状态的扫描,能实现缺陷的定位和定性析,检测缺陷准确可靠,对稳频组件不会造成任何损伤,且操作方便,效率高。
The utility model belongs to detection technology, in particular to a detection system for connection reliability of laser gyroscope frequency stabilization components. The laser gyro frequency stabilization component connection reliability detection system includes a piezoelectric ceramic sheet, a low-expansion alloy, an ultrasonic probe, an ultrasonic transmitting and receiving system data acquisition system, and a motion scanning system, wherein the piezoelectric ceramic sheet and the low-expansion alloy are composed of After three minutes of heating treatment from 20 degrees to 100 degrees, then one minute of 100 degrees of high temperature treatment, then three minutes of 100 degrees to 160 degrees of temperature rise treatment, and then one minute of 160 degrees of high temperature treatment and cooling with the heating equipment The temperature-treated metal solder is connected to form a frequency-stabilizing component. The utility model also uses ultrasonic waves to scan the connection state of the piezoelectric ceramic element and the low-expansion alloy connection surface, and can realize the positioning and qualitative analysis of defects, and the detection of defects is accurate and reliable, without causing any damage to the frequency stabilization components, and the operation is convenient. efficient.
Description
技术领域 technical field
本实用新型属于检测技术,尤其是关于一种激光陀螺稳频组件连接可靠性的检测系统。 The utility model belongs to detection technology, in particular to a detection system for connection reliability of laser gyroscope frequency stabilization components. the
背景技术 Background technique
激光陀螺是一种精密的光学测量器件,为了保证测量精度,其要求在工作全温度范围内保持谐振频率稳定。激光陀螺稳频组件是激光陀螺中用来稳定谐振腔工作模式频率的一种理想微位移器件,它附着在谐振腔反射镜上,根据控制电路的要求对反射镜进行微位移推拉,实现对谐振腔腔长的实时补偿,进而完成控制电路对激光陀螺谐振腔工作模式频率的稳定,由于激光陀螺是高精度角位移测量传感器,谐振腔工作模式频率稳定度要求很高,并且激光陀螺寿命及可靠性也有很高的要求。因此稳频组件连接可靠性对激光陀螺精度和可靠性性能具有重要的影响。稳频组件一般由压电陶瓷元件和低膨胀合金部件构成,压电陶瓷元件与低膨胀合金之间连接面积的大小、连接强度的高低等是影响稳频组件连接可靠性的决定因素,而稳频组件连接可靠性对激光陀螺精度和可靠性性能具有重要的影响。为了保证激光陀螺精度和可靠性,必需对稳频组件的连接可靠性进行检测。 The laser gyroscope is a precision optical measurement device. In order to ensure the measurement accuracy, it is required to keep the resonant frequency stable in the whole working temperature range. The laser gyro frequency stabilization component is an ideal micro-displacement device used to stabilize the working mode frequency of the resonator in the laser gyro. It is attached to the resonator mirror, and pushes and pulls the mirror according to the requirements of the control circuit to realize the resonance. The real-time compensation of the cavity length, and then complete the control circuit to stabilize the working mode frequency of the laser gyroscope. Since the laser gyroscope is a high-precision angular displacement measurement sensor, the frequency stability of the working mode of the resonant cavity is required to be very high, and the laser gyroscope has a long service life and reliability. Sex is also very demanding. Therefore, the connection reliability of the frequency stabilization components has an important impact on the accuracy and reliability of the laser gyroscope. Frequency stabilization components are generally composed of piezoelectric ceramic elements and low-expansion alloy components. The size of the connection area and connection strength between piezoelectric ceramic elements and low-expansion alloys are the decisive factors that affect the connection reliability of frequency stabilization components. The connection reliability of frequency components has an important impact on the accuracy and reliability performance of laser gyro. In order to ensure the accuracy and reliability of the laser gyroscope, it is necessary to test the connection reliability of the frequency stabilization components. the
实际生产中,对于大批量的稳频组件连接质量的检测,普遍上采取一定比例抽样破坏性剥离检测,导致的后果:一方面,对稳频组件造成了不可逆的破坏,导致稳频组件功能失效;另一方面,不能够对全部稳频组件进行逐个检测,可能存在内部缺陷的隐患。当激光陀螺在各种恶劣的环境条件下长期工作时,如果连接处内部存在某种缺陷,稳频组件与微晶玻璃之间连接强度在振动环境下会显著下降,从而严重影响稳频组件对激光陀螺腔长的补偿能力,导致激光陀螺无法正常工作。 In actual production, for the detection of the connection quality of a large number of frequency stabilization components, a certain proportion of sampling is generally adopted for destructive peeling detection, resulting in consequences: On the one hand, irreversible damage is caused to the frequency stabilization components, resulting in the failure of the frequency stabilization components ; On the other hand, it is not possible to test all the frequency stabilization components one by one, and there may be hidden dangers of internal defects. When the laser gyroscope works for a long time under various harsh environmental conditions, if there is some kind of defect inside the connection, the connection strength between the frequency stabilization component and the glass-ceramic will decrease significantly in the vibration environment, which will seriously affect the stability of the frequency stabilization component. The compensation ability of the laser gyroscope cavity length causes the laser gyroscope not to work normally. the
发明内容 Contents of the invention
本实用新型的目的是:提供一种操作方便,检测效率高、安全可靠的激光陀螺稳频组件连接可靠性检测系统。 The purpose of the utility model is to provide a reliable detection system for the connection reliability of laser gyro frequency stabilization components with convenient operation, high detection efficiency, safety and reliability. the
本实用新型的技术方案是:一种激光陀螺稳频组件连接可靠性检测系统,其包括压电陶瓷片、低膨胀合金、超声波探头和超声发射接收系统数据采集系统、运动扫描系统,其中,所述压电陶瓷片和低膨胀合金由金属焊料连接 而成稳频组件,所述超声波探头5放置在水中稳频组件上方0.2到0.3mm处,并与超声发射接收系统数据采集系统6和运动扫描系统7相连。
The technical scheme of the utility model is: a laser gyro frequency stabilization component connection reliability detection system, which includes a piezoelectric ceramic sheet, a low-expansion alloy, an ultrasonic probe, an ultrasonic transmitting and receiving system data acquisition system, and a motion scanning system. The piezoelectric ceramic sheet and the low-expansion alloy are connected by metal solder to form a frequency stabilization component. The
所述金属焊料为厚度0.49至0.51微米的低温金属焊料。 The metal solder is a low-temperature metal solder with a thickness of 0.49 to 0.51 microns. the
所述金属焊料厚度为0.5微米。 The thickness of the metal solder is 0.5 micron. the
所述压电陶瓷上设置有加载配重块。 The piezoelectric ceramics are provided with loading counterweights. the
本实用新型的优点是:本实用新型激光陀螺稳频组件压电陶瓷元件与低膨胀合金之间通过采取特殊温度处理的金属低温焊料熔化完成二者之间的良好连接,使得焊料在特定温度处理下能有效均匀的分布在压电陶瓷元件与低膨胀合进之间,且在连接过程不易产生有害应力。检测时,超声波可以轻易窜透金属低温焊料,对接收的超声波信息进行分析,并与合格稳频组件的超声波图像进行比对,即可方便快捷的对稳频组件的连接可靠性进行评判,其操作简单,精度高,且可大幅提高检测效率。 The utility model has the advantages that: the piezoelectric ceramic element of the laser gyro frequency stabilization component of the utility model and the low-expansion alloy are melted by a metal low-temperature solder treated at a special temperature to complete a good connection between the two, so that the solder is processed at a specific temperature It can be effectively and evenly distributed between the piezoelectric ceramic element and the low-expansion joint, and it is not easy to generate harmful stress during the connection process. During detection, ultrasonic waves can easily penetrate metal low-temperature solder, analyze the received ultrasonic information, and compare it with the ultrasonic image of qualified frequency-stabilizing components, so that the connection reliability of frequency-stabilizing components can be judged conveniently and quickly. The operation is simple, the precision is high, and the detection efficiency can be greatly improved. the
附图说明 Description of drawings
图1是本实用新型激光陀螺稳频组件连接可靠性检测系统一较佳实施方式的原理示意图; Fig. 1 is a principle schematic diagram of a preferred embodiment of the connection reliability detection system of the laser gyro frequency stabilization component of the present invention;
图2是图1中被测件的放大图; Figure 2 is an enlarged view of the tested piece in Figure 1;
其中,1-压电陶瓷片、2-低膨胀合金、3-金属焊料、4-加载配重块、5-超声波探头、6-超声发射接收系统数据采集系统、7-运动扫描系统、8-工控机。 Among them, 1-piezoelectric ceramic sheet, 2-low expansion alloy, 3-metal solder, 4-loading weight, 5-ultrasonic probe, 6-ultrasonic transmitting and receiving system data acquisition system, 7-motion scanning system, 8- industrial computer. the
具体实施方式 Detailed ways
下面对本实用新型做进一步详细说明。 Below the utility model is described in further detail. the
请同时参阅图1和图2,其中,图1是本实用新型激光陀螺稳频组件连接可靠性检测系统一较佳实施方式的原理示意图,图2是图1中被测件的放大图。其中,所述激光陀螺稳频组件连接可靠性检测系统包括压电陶瓷片1、低膨胀合金2、金属焊料3、加载配重块4和超声波探头5、超声发射接收系统数据采集系统6、运动扫描系统7和工控机8。所述压电陶瓷片1和低膨胀合金2由设置在二者之间的金属焊料连接而成,构成被测的稳频组件。所述加载配重块4设置在压电陶瓷片1上,以对压电陶瓷片1施压,从而增加压电陶瓷片1与低膨胀合金2之间的连接效果。所述超声波探头5放置在水中稳频组件上方0.2到0.3mm处,并与超声发射接收系统数据采集系统6相连,通过发生超声波,对稳频组件中的金属焊料的连接可靠性进行检测。其中,所述金属焊料为低温金属焊料,厚度为0.49至0.51微米,优选0.5微米,且所述金属焊料为进行过先三分钟从20度到100度的升温处理,然后一分钟 的100度高温处理,接着三分钟100度到170度升温处理,然后又是一分钟的170度高温处理并随加热设备降温的温度处理。
Please refer to FIG. 1 and FIG. 2 at the same time, wherein FIG. 1 is a schematic diagram of a preferred embodiment of the connection reliability detection system of the laser gyro frequency stabilization component of the present invention, and FIG. 2 is an enlarged view of the device under test in FIG. 1 . Among them, the laser gyro frequency stabilization component connection reliability detection system includes piezoelectric ceramic sheet 1, low expansion alloy 2, metal solder 3, loading counterweight 4 and
本实用新型激光陀螺稳频组件连接可靠性检测系统工作时,先对压电陶瓷片1和低膨胀合金2的连接面进行清洗;在低膨胀合金2的连接面放置直径与压电陶瓷片1相对应的金属焊料3;把压电陶瓷片1放置在低膨胀合金2上,使得两者均接近金属焊料3(圆形低温焊锡材料),然后在压电陶瓷片1上加载配重块4;在高温环境下对金属低温焊料3进行温度处理,使得熔化连接并连接压电陶瓷片1和低膨胀合金2,其中,所述金属焊料3的温度处理包括三分钟从20度到100度的升温处理,然后一分钟的100度高温处理,接着三分钟100度到170度升温处理,然后又是一分钟的170度高温处理并随加热设备降温;然后将超声波探头5放置在水中稳频组件上方0.2到0.3mm处,并与超声发射接收系统数据采集系统6和运动扫描系统7相连,由超声发射接收系统数据采集系统6接收超声波探头5发射并穿过稳频组件的声波,对接收的超声波信息进行分析,并与合格稳频组件的超声波图像进行比对,即可方便快捷的对稳频组件的连接可靠性进行评判。
When the connection reliability detection system of the laser gyro frequency stabilization component of the utility model works, the connecting surface of the piezoelectric ceramic sheet 1 and the low-expansion alloy 2 is cleaned first; Corresponding metal solder 3; place the piezoelectric ceramic sheet 1 on the low expansion alloy 2 so that both are close to the metal solder 3 (round low-temperature solder material), and then load the weight 4 on the piezoelectric ceramic sheet 1 Carry out temperature treatment to the metal low-temperature solder 3 in a high-temperature environment, so that the piezoelectric ceramic sheet 1 and the low-expansion alloy 2 are melted and connected, wherein the temperature treatment of the metal solder 3 includes three minutes from 20 degrees to 100 degrees Heating treatment, then one minute of 100-degree high-temperature treatment, followed by three-minute 100-170-degree temperature rise treatment, and then one-minute 170-degree high-temperature treatment and cooling with the heating equipment; then place the
另外,本实用新型还可以作一定调整,特别是低温焊锡材料的厚度、温度不限于本实施方式中的提及,还可以根据实际需要可在一定厚度、温度范围内作调整。 In addition, the utility model can also be adjusted to a certain extent, especially the thickness and temperature of the low-temperature solder material are not limited to those mentioned in this embodiment, and can also be adjusted within a certain thickness and temperature range according to actual needs. the
综上所述本实用新型激光陀螺稳频组件压电陶瓷元件与低膨胀合进的连接方法通过采取金属低温焊料熔化完成二者之间的良好连接,不易产生有害应力,并利用超声波对压电陶瓷元件与低膨胀合金连接面连接状态的扫描,能实现缺陷的定位和定性析,检测缺陷准确可靠,和传统的破坏性剥离检测相比,对稳频组件不会造成任何损伤,达到了可靠、经济、安全的效果,且降低了制造成本,操作方便,效率高。另外,金属连接在激光陀螺工作全温度下稳定性好,在稳频组件补偿温度所致的腔长变化过程中可靠性高,可以有效提高整体连接的可靠性,从而有利于有效精确稳定地补偿环境温度所导致的谐振腔腔变化,提高激光陀螺性能。 In summary, the connection method between the piezoelectric ceramic element and the low-expansion joint of the laser gyro frequency stabilization component of the utility model is achieved by melting the metal low-temperature solder to complete a good connection between the two, and it is not easy to generate harmful stress, and the ultrasonic wave is used to control the piezoelectric ceramic element. The scanning of the connection state between the ceramic element and the low-expansion alloy connection surface can realize the positioning and qualitative analysis of defects, and the detection of defects is accurate and reliable. Compared with the traditional destructive peeling detection, it will not cause any damage to the frequency stabilization components, achieving reliable , Economical and safe effects, and reduced manufacturing costs, easy to operate, high efficiency. In addition, the metal connection has good stability at the full working temperature of the laser gyroscope, and has high reliability in the process of cavity length change caused by temperature compensation of the frequency stabilization component, which can effectively improve the reliability of the overall connection, which is conducive to effective, accurate and stable compensation The change of the resonant cavity caused by the ambient temperature improves the performance of the laser gyroscope. the
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CN104713537A (en) * | 2013-12-11 | 2015-06-17 | 中国航空工业第六一八研究所 | Frequency stabilization control method for effectively enlarging temperature-variable frequency stabilization adjusting range of laser gyro |
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