CN202339493U - Monitoring system of hydraulic system of fine blanking machine - Google Patents
Monitoring system of hydraulic system of fine blanking machine Download PDFInfo
- Publication number
- CN202339493U CN202339493U CN2011204949934U CN201120494993U CN202339493U CN 202339493 U CN202339493 U CN 202339493U CN 2011204949934 U CN2011204949934 U CN 2011204949934U CN 201120494993 U CN201120494993 U CN 201120494993U CN 202339493 U CN202339493 U CN 202339493U
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- control system
- hydraulic system
- plc control
- display device
- touch
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Abstract
The utility model relates to a monitoring system of a hydraulic system of a fine blanking machine. A power mechanism is connected with a PLC (programmable logic controller) control system through two servo drivers and a corresponding positioning device. The monitoring system is characterized by further comprising an input device and an output display device; an output interface of a hydraulic system executing component is connected with the PLC control system; the PLC control system is respectively connected with the input device and the output display device; the input device is a touch screen; the output display device is a color display; the hydraulic system executing component comprises an electromagnetic valve and a pressure sensor; and the power mechanism is a servo motor. The action sequence of the executing component, the temperature of liquid, the change of a pressure, and the like, are intuitively reflected on a man-machine interaction interface of the touch screen, and plentiful reference data are provided for the maintenance and the trouble removal of the hydraulic system, so that the sally port of a problem is found out quickly.
Description
Technical field
The utility model relates to a kind of supervisory system that is used for the system of the smart impact machine of fully automatic hydraulic, refers more particularly to smart impact machine Failure Diagnosis of Hydraulic System, for hydraulic system maintenance and operation provide a kind of simple, and intercourse platform intuitively.
Background technology
Smart towards part have good product quality, production cost is lower, thereby the design of part of can refining alleviates many advantages such as pts wt, therefore along with the improving constantly of social modernization's degree, utilizes smart ratio towards part just in fast rise in the manufactured goods.Its process of special process decision that essence is dashed need be used special smart impact machine.The smart impact machine of fully automatic hydraulic is when realizing fine blanking technology; Integrated automatic feeding, band material lubricating system, band material verifying attachment, waste material cut off dismounting device, workpiece removal and transport; Realize automated production, therefore be widely used in industries such as auto parts and components manufacturing.Along with the continuous expansion in market, become the key factor that influences market gradually for the fault diagnosis of this equipment, therefore let the fault diagnosis of this equipment become and simply and effectively seem extremely important.At present the corporate boss will lean on specialized maintenance personnel experience to judge, takes one by one elimination methods to come the diagnostic device fault.This method length consuming time, cost is high, influences the normal manufacturing schedule of enterprise.
Summary of the invention
The utility model technical matters to be solved; Be big to the fault eliminating difficulty of the smart impact machine of present fully automatic hydraulic, the specialized maintenance personnel are rare, and a kind of supervisory system of smart impact machine hydraulic system is provided; For hydraulic system maintenance and operation provide a kind of simple, intercourse platform intuitively.
The utility model is to solve the problems of the technologies described above the technical scheme that is adopted to be:
A kind of supervisory system of smart impact machine hydraulic system, actuating unit links to each other with the PLC control system with corresponding locating device through two servo-drivers; It is characterized in that: also comprise input media, output display device, hydraulic system executive component output interface links to each other with the PLC control system, and the PLC control system links to each other with output display device with said input media respectively; Said input media is a touch-screen; Said output display device is a color monitor; Described hydraulic system executive component comprises solenoid valve, pressure transducer; Described actuating unit is a servomotor.
Wherein, said touch-screen is GT1175 of Mitsubishi or GT1275 touch-screen.
Wherein, said touch-screen is connected through the GT01-C200R4-8P connection with the PLC control system.
Wherein, the PLC control system is selected the FX2N of Mitsubishi series for use; Locating device is selected the FX2N-1PG of Mitsubishi for use, and motor is selected the HC-SFS352 of Mitsubishi series for use, and two servo-drivers are all selected the MR-J2S-300A of Mitsubishi type for use.
In such scheme, the man-machine interaction monitoring interface of display is consistent with the Hydraulic Station arrangenent diagram, only need do simple contrast, just can find out lathe electric signal fault.Through touch-screen and PLC communication; In the machine tool motion process; Hydraulic actuator can be reflected in the also action of executive component on the interface intuitively through the output signal of PLC, and reflection lathe state in each motion process helps operating personnel to find the fault breach rapidly.
The principle that the utility model is used; Be hydraulic system executive component (like solenoid valve), signal transmitter (like pressure transducer), actuating unit (like motor) etc. to be concentrated on an interface on display, show; And utilize Mitsubishi PLC and the communication of GT1175 touch-screen, realize monitoring to machine tool hydraulic system.Through the communication between PLC and the touch screen human-computer interface; The sequence of movement of executive component, the temperature of liquid, the variation of pressure etc. are reflected intuitively; A large amount of reference datas is provided for Maintenance of Hydraulic System and troubleshooting of faults, thereby finds the breach of problem rapidly.Native system has clear, and is directly perceived, advantages such as portable, the maintenance cost that can practice thrift lathe greatly.
Description of drawings
Fig. 1 is the smart impact machine system architecture diagram of implementing according to the utility model of fully automatic hydraulic.
Embodiment
Below in conjunction with embodiment and accompanying drawing the technical scheme of the utility model is done further explanation,
As shown in Figure 1, a kind of supervisory system of smart impact machine hydraulic system, actuating unit links to each other with the PLC control system with locating device through servo-driver; It is characterized in that: also comprise input media, output display device, hydraulic system executive component output interface links to each other with the PLC control system, and the PLC control system links to each other with output display device with said input media respectively; Said input media is a touch-screen (being HMI); Described hydraulic system executive component comprises solenoid valve, pressure transducer; Described actuating unit is a servomotor.
Wherein, said touch-screen is GT1175 of Mitsubishi or GT1275 touch-screen.
Wherein, said touch-screen is connected through the GT01-C200R4-8P connection with the PLC control system.
Wherein, said output display device is a color monitor.
System PLC selects the FX2N of Mitsubishi series for use; Break-make through programming Control I/O makes Hydraulic Station executive component (various solenoid valve) thereby the exercises that action realization fine blanking technology requires; Locating module is selected FX2N-1PG for use, and motor is selected the HC-SFS352 of Mitsubishi series for use, connects through two MR-J2S-300A type servo-drivers; Drive the diaxon servomotor, the control servomotor is accomplished the auto-feed of band material.For friendly operating environment is provided, selected for use GT1175 of Mitsubishi or GT1275 touch-screen (being the HMI shown in Fig. 1) to realize real time monitoring and control.Get into integrated executive component all on the Hydraulic Station on the interface, chilled water circulation, and servo-driver state through monitoring monitor state hop button.
When using, carry out according to following steps:
1, clicks touch-screen, get into monitoring interface.
2, starter motor, the power source pilot lamp lights respectively.
3, with after the mould installation, put in place pilot lamp and No. 5 valve lamps of mould light.
4, under the situation that bottom dead centre lights, press the stroke starting switch, 3,4,8, No. 12 the valve lantern festival lights, and platen is through the hydrostatic transmission rapid movement, get into next duty again after, corresponding valve also can change.
The above-described preferred embodiment that is merely the utility model can not limit the interest field of the utility model certainly with this, so according to the equivalence variation that the utility model claim is done, still belong to the protection domain of the utility model.
Claims (4)
1. the supervisory system of a smart impact machine hydraulic system, actuating unit links to each other with the PLC control system with locating device accordingly through two servo-drivers; It is characterized in that: also comprise input media, output display device, hydraulic system executive component output interface links to each other with the PLC control system, and the PLC control system links to each other with output display device with said input media respectively; Said input media is a touch-screen; Said output display device is a color monitor; Described hydraulic system executive component comprises solenoid valve, pressure transducer; Described actuating unit is a servomotor.
2. supervisory system according to claim 1 is characterized in that said touch-screen is GT1175 of Mitsubishi or GT1275 touch-screen.
3. supervisory system according to claim 1 and 2 is characterized in that said touch-screen is connected through the GT01-C200R4-8P connection with the PLC control system.
4. supervisory system according to claim 3 is characterized in that the PLC control system selects the FX2N of Mitsubishi series for use; Locating device is selected the FX2N-1PG of Mitsubishi for use, and motor is selected the HC-SFS352 of Mitsubishi series for use, and two servo-drivers are all selected the MR-J2S-300A of Mitsubishi type for use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204949934U CN202339493U (en) | 2011-12-02 | 2011-12-02 | Monitoring system of hydraulic system of fine blanking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204949934U CN202339493U (en) | 2011-12-02 | 2011-12-02 | Monitoring system of hydraulic system of fine blanking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202339493U true CN202339493U (en) | 2012-07-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204949934U Expired - Lifetime CN202339493U (en) | 2011-12-02 | 2011-12-02 | Monitoring system of hydraulic system of fine blanking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202339493U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103101071A (en) * | 2013-01-30 | 2013-05-15 | 山东丽鹏股份有限公司 | Punching control system of full-automatic printing plate multi-head die |
| CN105955201A (en) * | 2016-04-27 | 2016-09-21 | 武汉理工大学 | Hydraulic servo positioning control method and system for fine blanking machine |
| CN106594001A (en) * | 2017-01-23 | 2017-04-26 | 中铁宝桥集团有限公司 | Visual maintaining system and method for hydraulic machine tool |
-
2011
- 2011-12-02 CN CN2011204949934U patent/CN202339493U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103101071A (en) * | 2013-01-30 | 2013-05-15 | 山东丽鹏股份有限公司 | Punching control system of full-automatic printing plate multi-head die |
| CN105955201A (en) * | 2016-04-27 | 2016-09-21 | 武汉理工大学 | Hydraulic servo positioning control method and system for fine blanking machine |
| CN106594001A (en) * | 2017-01-23 | 2017-04-26 | 中铁宝桥集团有限公司 | Visual maintaining system and method for hydraulic machine tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120718 |