CN202324497U - Fiber reinforced strength-doubling stone decorating product - Google Patents
Fiber reinforced strength-doubling stone decorating product Download PDFInfo
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- CN202324497U CN202324497U CN2011204910347U CN201120491034U CN202324497U CN 202324497 U CN202324497 U CN 202324497U CN 2011204910347 U CN2011204910347 U CN 2011204910347U CN 201120491034 U CN201120491034 U CN 201120491034U CN 202324497 U CN202324497 U CN 202324497U
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Abstract
The utility model relates to a fiber reinforced strength-doubling stone decorating product, in particular to the decorating product which is prepared by combining artificial stone technology and fiber reinforcing technology, is excellent in stone texture and outstanding in physical performance and is suitable for surface decoration of building structures. The fiber reinforced strength-doubling stone decorating product comprises a strength-doubling stone decorating layer, a fiber reinforced cement structure layer, fiber reinforced cement reinforcing ribs and a mounting and connecting device, wherein the fiber reinforced cement structure layer is arranged on the strength-doubling stone decorating layer; and the fiber reinforced cement reinforcing ribs are arranged on the fiber reinforced cement structure layer. The strength-doubling stone decorating layer, the fiber reinforced cement structure layer and the fiber reinforced cement reinforcing ribs are composited and molded in a die, and then the mounting and connecting device is arranged on the fiber reinforced cement reinforcing ribs. A building decorating product with excellent stone texture, high bending-resistant and impact-resistant strength, high durability and high fireproof performance is realized by the improved strength-doubling stone decorated technology and the fiber reinforced cement technology, and requirements on plate blocks with different shapes and sizes can be met.
Description
Technical field
The utility model relates to a kind of fiber reinforcement times power stone decorated articles, is specifically artificial stone's technology and fiber reinforcement technology are combined, and processes a kind of stone material texture excellence, the exsertile decorated articles of physical property, is applicable to the incrustation of building structure.
Technical background
Lithotome is the treasure in the ornament materials owing to clean mark, simple naturally, rich color, is usually used in top-grade building and decorates.But lithotome is non-renewable resources, and has the shortcoming of radioactive pollution and surface protection difficulty.Especially the lithotome quality is hard but elasticity not enough, and fragility is high, natural crack meet temperature sharply variation can break, in highrise building, can't use, therefore can not satisfy current market demand fully.Man-made stone comes into the market as the substitute of lithotome in this case, and is wherein most popular for adopting resin to prepare the artificial stone as cementitious material.But resin is an organic material, exists ageing resistace poor, shortcomings such as distortion is big, poor fire, stone material texture deficiency.A kind of in addition is to adopt cement to prepare the artificial stone as cementitious material, but the anti-fragility of most cement based artificial stone material is bigger, and curved intensity and impact strength are all lower, are not suitable for large tracts of land and promote the use of.
Nanjing BLD Industry Co.,Ltd once disclosed the utility model patent of " power up process stone and preparation method thereof ", and the patent No. is ZL98111434.2, and publication number is CN1210830A.Describe in this patent: a kind of power up process stone and preparation method thereof is characterized in that by natural or artificial stone flour natural or artificial color sand, cement, water, mineral pigment, additive component are formed.Its weak point is that goods flexural strength, impact strength are lower, and moulding process is difficulty relatively, can only be in order to the manufacturing small-sized art ware.
The utility model content
The utility model purpose is to above weak point a kind of fiber reinforcement times power stone decorated articles to be provided; Times power stone decoration technique is combined with the fiber reinforcement technology; It is strong to process a kind of lithotome texture, the architecture decorative product that physical properties such as durability, impact strength, flexural strength, anti-flammability are excellent.
A kind of fiber reinforcement of the utility model times power stone decorated articles is achieved through following technical scheme:
A kind of fiber reinforcement times power stone decorated articles comprises a times power stone decorative layer, fibre reinforced cement deck, fibre reinforced cement ribs and installing and connecting apparatus.Times power stone decorative layer combines with the fibre reinforced cement deck fully, and the fibre reinforced cement ribs is arranged on the fibre reinforced cement deck, and installing and connecting apparatus is arranged on the fibre reinforced cement ribs.
A kind of fiber reinforcement times power stone decorated articles preparation method is following:
1, with natural or artificial stone flour, natural or artificial color sand, cement, water, mineral pigment, polymer, Admixture, active additive, fiber mix according to following weight percent proportioning, process a times power stone decorative layer slurry after stirring:
Natural or artificial stone flour 10-30%
Natural or artificial color sand 20-40%
Cement 20-30%
Water 5-20%
Mineral pigment 0-3%
Polymer 0-5%
Admixture 0-2%
Active additive 0-5%
Fiber 0-1%
Described Admixture can adopt one or more in water reducing agent, antifreezing agent, early strength admixture, expansion agent, thickener, the retarding agent.
Described active additive can adopt one or more in flyash, silicon ash, metakaolin, the slag.
Described fiber can adopt one or more in PVA fiber, PU fiber, PP fiber, nylon fiber, wood fiber, the paper pulp fiber.
Described polymer can adopt redispersable latex powder, gathers acrylic emulsion, a kind of in the benzene emulsion, Silicone acrylic emulsion.
Times power stone decorative layer mortar that 2, will configure adopts the mode of cast to join in the mould, and through vibrate, roll extrusion makes it closely knit smooth.
3, cement, sand, fiber, polymer, Admixture, active additive and water are mixed according to the following weight per distribution ratio, stir and process the fibre reinforced cement slurry, wherein the raw material weight per distribution ratio is:
Cement 25-50%
Sand 25-50%
Fiber 1-7%
Polymer 0-5%
Admixture 0-1.5%
Active additive 0-5%
Water 11-20%
Described Admixture is selected one or more in water reducing agent, early strength admixture, antifreezing agent, thickener, the retarding agent for use;
Described active additive is selected a kind of in metakaolin, flyash, silicon ash, the slag or its several kinds for use;
Described fiber can adopt one or more in glass fiber, basalt fibre, carbon fiber, PVA fiber, PU fiber, PP fiber, nylon fiber, wood fiber, the paper pulp fiber.
Described polymer can adopt redispersable latex powder, gathers acrylic emulsion, a kind of in the benzene emulsion, Silicone acrylic emulsion.
4, with the fibre reinforced cement slurry through spraying or the mode of cast joins and makes in times mould of power stone decorative layer, make it smooth, closely knit with scraper plate, pressure roller.
5, continue to use the fibre reinforced cement slurry, adopt the mode of spraying or pouring into a mould to join in the mould, in the zone of regulation slurry is processed the rib shape with instrument then.
6, at last that the connector member that processes is pre-buried in ribs, perhaps on ribs, produce the slot that usefulness is installed.
7, get final product the demoulding behind employing natural curing 4-24h or the stream curing 2-12h after the formed product.
8, brush or the gunning concrete surface protectant at product surface after the demoulding, fully promptly can be made into fiber reinforcement times power stone decorated articles after the drying.
Described water reducing agent is selected a kind of in naphthalenesulfonate formaldehyde condensation compound, sulfonated melamine compound condensation product, the polycarboxylate water-reducer for use;
Described early strength admixture is selected a kind of in sulfate, nitrite, the triethanolamine for use;
Described antifreezing agent is selected a kind of in calcium chloride, potash, the natrium nitrosum for use.
Described expansion agent is selected one or more in aluminium sulfate, calcium oxide, the magnesia class for use.
Described thickener is selected a kind of in hydroxypropyl methylcellulose, hydroxyethylcellulose, the polyacrylamide for use.
Described retarding agent is selected a kind of in wooden calcium, molasses, citric acid, the sodium tetraborate for use.
A kind of in acrylic type, silicon third type, organosilicon type, silicon fluoride type, the fluorine carbon type selected in described concrete surface protecting agent for use.
The utlity model has following advantage:
1, adopt times power lapicide technology, it is not strong to have solved existing manufactured stone product stone material texture, the defective of decorative effect distortion, and the product decorative pattern is fine and smooth, rich color, the surface waterproofing antifouling property is good.
2, adopt inorganic coagulation material and aggregate, compare product with traditional artificial stone and have higher durability and anti-flammability, and do not have radiation pollution.
3, adopt fiber reinforcement technology and ribs technology, when keeping original times of power stone lightweight, high plasticity, ornamental advantage, significantly improved bending resistance, the impact strength of times power stone, enlarged the use field.
4, prescription has increased Admixture, mineral additive, fiber, polymer in traditional times power stone, has improved workability and each item physical property.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described further:
Fig. 1 is a fiber reinforcement times power stone decorated articles structural representation.
The specific embodiment
With reference to accompanying drawing 1, a kind of fiber reinforcement times power stone decorated articles comprises a times power stone decorative layer 1, fibre reinforced cement deck 2, fibre reinforced cement ribs 3 and installing and connecting apparatus 4.On decorative layer 1, be compounded with fibre reinforced cement deck 2, fibre reinforced cement deck 2 is provided with fibre reinforced cement ribs 3, and ribs links to each other with installing and connecting apparatus 4.
Described installing and connecting apparatus 4 adopts the pre-buried metal connecting piece that processes or directly on ribs, produces the installation slot.
A kind of fiber reinforcement times power stone decorated articles preparation method:
Embodiment 1:
1, with natural stone-powder 10kg (10%); Artificial color sand 33kg (33%), cement 30kg (30%), water 20kg (20%), redispersable latex powder 4kg (4%), water reducing agent naphthalenesulfonate formaldehyde condensation compound 0.4kg (0.4%), early strength admixture sulfate 0.2kg (0.2%), retarding agent sodium tetraborate 0.2kg (0.2%), expansion agent aluminium sulfate 0.2kg (0.2%), flyash 1kg (1%), nylon fiber 0.7kg (0.7%), paper pulp fiber 0.3kg (0.3%) mix, and process a times power stone decorative layer slurry after stirring;
Times power stone decorative layer mortar that 2, will configure adopts the mode of cast to join in the mould, and through vibrate, roll extrusion makes it closely knit smooth;
3, cement 28kg (28%), sand 45kg (45%), glass fiber 1.5kg (1.5%), PU fiber 0.5kg (0.5%), carbon fiber 0.5kg (0.5%), redispersable latex powder 5kg (5%), water reducing agent naphthalenesulfonate formaldehyde condensation compound 0.3kg (0.3%), early strength admixture sulfate 0.1kg (0.1%), retarding agent molasses 0.1kg (0.1%), metakaolin 2kg (2%), slag 2kg (2%) and water 15kg (15%) are mixed according to the following weight per distribution ratio, stir and process the fibre reinforced cement slurry;
4, the fibre reinforced cement slurry is joined through spray regime make in times mould of power stone decorative layer, make it smooth, closely knit with scraper plate, pressure roller;
5, continue to use the fibre reinforced cement slurry, adopt the mode of spraying to join in the mould, in the zone of drawing regulation slurry is processed the rib shape with instrument then;
6, in ribs, process product with the connector member that processes is pre-buried at last;
7, the demoulding behind the product natural curing 4h;
8, after the demoulding in the agent of product surface spray coating acrylic type concrete surface protecting, fully promptly can be made into fiber reinforcement times power stone decorated articles after the drying.
Embodiment 2:
1, with artificial stone flour 29kg (29%); Natural colour sand 20kg (20%), cement 25kg (25%), water 11kg (11%), mineral pigment 3kg (3%), gather acrylic emulsion 5kg (5%), water reducing agent sulfonated melamine compound condensation product 0.5kg (0.5%), antifreezing agent calcium chloride 0.5kg (0.5%), thickener hydroxypropyl methylcellulose 0.5kg (0.5%), retarding agent wood calcium 0.5kg (0.5%), silicon ash 3kg (3%), slag 2kg (2%) mixes, and processes a times power stone decorative layer slurry after stirring;
Times power stone decorative layer mortar that 2, will configure adopts the mode of cast to join in the mould, and through vibrate, roll extrusion makes it closely knit smooth;
3, with cement 25kg (25%), sand 50kg (50%), glass fiber 2kg (2%), basalt fibre 1kg (1%), PP fiber 1kg (1%), gather acrylic emulsion 4kg (4%), water reducing agent sulfonated melamine compound condensation product 0.3kg (0.3%), early strength admixture nitrite 0.2kg (0.2%), antifreezing agent calcium chloride 0.3kg (0.3%), thickener hydroxyethylcellulose 0.2kg (0.2%), flyash 3kg (3%), silicon ash 2kg (2%) and water 11kg (11%) mixing, stir and process the fibre reinforced cement slurry;
4, the fibre reinforced cement slurry is joined through pouring type make in times mould of power stone decorative layer, make it smooth, closely knit with scraper plate, pressure roller;
5, continue to use the fibre reinforced cement slurry, adopt pouring type to join in the mould, in the zone of regulation slurry is processed the rib shape with instrument then;
6, after producing the slot that usefulness is installed on the ribs, process product at last;
7, the demoulding behind the product natural curing 24h;
8, after the demoulding in the third type concrete surface protecting agent of product surface spray coating silicon, fully promptly can be made into fiber reinforcement times power stone decorated articles after the drying.
Embodiment 3:
1, with natural stone-powder 30kg (30%); Natural colour sand 40kg (40%), cement 20kg (20%), water 5kg (5%), mineral pigment 2.5kg (2.5%), metakaolin 2kg (2%), PP fiber 0.5kg (0.5%) mix, and process a times power stone decorative layer slurry after stirring;
Times power stone decorative layer mortar that 2, will configure adopts the mode of cast to join in the mould, and through vibrate, roll extrusion makes it closely knit smooth;
3, cement 50kg (50%), sand 25kg (25%), glass fiber 1kg (1%), nylon fiber 0.5kg (0.5%), benzene emulsion 2kg (2%), water reducing agent polycarboxylic acids 0.5kg (0.5%), early strength admixture triethanolamine 0.3kg (0.3%), antifreezing agent potash 0.3kg (0.3%), thickener hydroxypropyl methylcellulose 0.2kg (0.2%), retarding agent sodium tetraborate 0.2kg (0.2%) and water 20kg (20%) are mixed, stir and process the fibre reinforced cement slurry;
4, the fibre reinforced cement slurry is joined through spray regime make in times mould of power stone decorative layer, make it smooth, closely knit with scraper plate, pressure roller;
5, continue to use the fibre reinforced cement slurry, adopt the mode of spraying to join in the mould, in the zone of drawing regulation slurry is processed the rib shape with instrument then;
6, in ribs, process product with the connector member that processes is pre-buried at last;
7, the demoulding behind the product natural curing 12h;
8, brush the agent of organosilicon type concrete surface protecting at product surface after the demoulding, fully promptly can be made into fiber reinforcement times power stone decorated articles after the drying.
Embodiment 4:
1, artificial stone flour 17kg (17%), artificial color sand 36kg (36%), cement 27kg (27%), water 13kg (13%), mineral pigment 2kg (2%), benzene emulsion 3kg (3%), water reducing agent polycarboxylic acids 0.3kg (0.3kg%), early strength admixture nitrite 0.5kg (0.5%), antifreezing agent potash 0.3kg (0.3%), expansion agent calcium oxide 0.2kg (0.2%), wood fiber 0.4kg (0.4%), paper pulp fiber 0.3kg (0.3%) are mixed, process a times power stone decorative layer slurry after stirring;
Times power stone decorative layer mortar that 2, will configure adopts the mode of cast to join in the mould, and through vibrate, roll extrusion makes it closely knit smooth;
3, cement 44kg (44%), sand 34kg (34%), glass fiber 1kg (1%), PVA fiber 1kg (1%), metakaolin 2kg (2%) and water 18kg (18%) are mixed, stir and process the fibre reinforced cement slurry;
4, the fibre reinforced cement slurry is joined through spray regime make in times mould of power stone decorative layer, make it smooth, closely knit with scraper plate, pressure roller;
5, continue to use the fibre reinforced cement slurry, adopt the mode of spraying to join in the mould, in the zone of drawing regulation slurry is processed the rib shape with instrument then;
6,, the ribs back side processes product after producing the slot that usefulness is installed at last;
7, the demoulding behind the product stream curing 2h;
8, after the demoulding in the agent of product surface spray coating silicon fluoride type concrete surface protecting, fully promptly can be made into fiber reinforcement times power stone decorated articles after the drying.
Embodiment 5:
1, with artificial stone flour 25kg (25%); Natural colour sand 26kg (26%), cement 24kg (24%), water 12kg (12%), mineral pigment 1.5kg (1.5%), Silicone acrylic emulsion 4.5kg (4.5%), early strength admixture triethanolamine 0.5kg (0.5%), antifreezing agent natrium nitrosum 0.7kg (0.7%), thickener hydroxyethylcellulose 0.5kg (0.5%), retarding agent molasses 0.3kg (0.3%), slag 2kg (2%), flyash 2kg (2%), PU fiber 0.5kg (0.5%), wood fiber 0.5kg (0.5%) mix, and process a times power stone decorative layer slurry after stirring;
Times power stone decorative layer mortar that 2, will configure adopts the mode of cast to join in the mould, and through vibrate, roll extrusion makes it closely knit smooth;
3, cement 35kg (35%), sand 44kg (44%), glass fiber 0.5kg (0.5%), wood fiber 0.5kg (0.5%), Silicone acrylic emulsion 1.5kg (1.5%), antifreezing agent natrium nitrosum 0.4kg (0.4%), thickener polyacrylamide 0.3kg (0.3%), retarding agent wood calcium 0.3kg (0.3%), flyash 1.5kg (1.5%) and water 16kg (16%) are mixed, stir and process the fibre reinforced cement slurry;
4, the fibre reinforced cement slurry is joined through spray regime make in times mould of power stone decorative layer, make it smooth, closely knit with scraper plate, pressure roller;
5, continue to use the fibre reinforced cement slurry, adopt the mode of spraying to join in the mould, in the zone of drawing regulation slurry is processed the rib shape with instrument then;
6, in ribs, process product with the connector member that processes is pre-buried at last;
7, the demoulding behind the product stream curing 12h;
8, after the demoulding in the agent of product surface spray coating fluorine carbon type concrete surface protecting, fully promptly can be made into fiber reinforcement times power stone decorated articles after the drying.
Embodiment 6:
1, with natural stone-powder 15kg (15%); Artificial color sand 38kg (38%), cement 26kg (26%), water 14kg (14%), mineral pigment 1kg (1%), redispersable latex powder 3kg (3%), thickener polyacrylamide 0.5kg (0.5%), retarding agent citric acid 0.5kg (0.5%), expansion agent magnesia class 0.5kg (0.5%), silicon ash 1.1kg (1.1%), PVA fiber 0.4kg (0.4%) mix, and process a times power stone decorative layer slurry after stirring;
Times power stone decorative layer mortar that 2, will configure adopts the mode of cast to join in the mould, and through vibrate, roll extrusion makes it closely knit smooth;
3, cement 36.5kg (36.5%), sand 38kg (38%), glass fiber 5kg (5%), carbon fiber 1kg (1%), paper pulp fiber 1kg (1%), redispersable latex powder 1kg (1%), thickener polyacrylamide 0.5kg (0.5%), retarding agent citric acid 0.3kg (0.3%), slag 1kg (1%) and water 15.7kg (15.7%) are mixed, stir and process the fibre reinforced cement slurry;
4, the fibre reinforced cement slurry is joined through spray regime make in times mould of power stone decorative layer, make it smooth, closely knit with scraper plate, pressure roller;
5, continue to use the fibre reinforced cement slurry, adopt the mode of spraying to join in the mould, in the zone of drawing regulation slurry is processed the rib shape with instrument then;
6, the last slot that usefulness is installed of producing at the ribs back side is processed product;
7, the demoulding behind the product stream curing 3h;
8, brush the agent of fluorine carbon type concrete surface protecting at product surface after the demoulding, fully promptly can be made into fiber reinforcement times power stone decorated articles after the drying.
A kind of fiber reinforcement of the utility model times power stone decorated articles adopts times power lapicide prescription of planting, and binding fiber enhancement techniques and ribs are technological, can produce decorated articles complex-shaped, that decorative pattern is fine and smooth, simulated effect is excellent.Product has overcome traditional man-made stone anti-flammability and loss of properties on aging, the factitious shortcoming of texture and decorative effect, and simultaneously the performance of high-strength light can be applied in the external wall of high-rise building decoration that traditional artificial stone and lithotome can't use product.The market demand that the upgrading of stone material industry is upgraded has been satisfied in the appearance of this product, has promoted the progress of industry.
The utility model product reaches following technical indicator through detecting:
Bending resistance load >=15MPa; Impact resistance>8J; Water absorption rate＜5%; Weatherability: 50 freeze thawing circulation, the surface does not have destruction; Anti-flammability: A level; "dead".
Claims (2)
1. fiber reinforcement times power stone decorated articles; It is characterized in that: comprise a times power stone decorative layer, fibre reinforced cement deck, fibre reinforced cement ribs and installing and connecting apparatus; Times power stone decorative layer is provided with the fibre reinforced cement deck; The fibre reinforced cement ribs is arranged on the fibre reinforced cement deck, and the fibre reinforced cement ribs is provided with installing and connecting apparatus.
2. fiber reinforcement according to claim 1 times power stone decorated articles is characterized in that: described installing and connecting apparatus adopts the pre-buried metal connecting piece that processes or directly on ribs, produces the installation slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204910347U CN202324497U (en) | 2011-12-01 | 2011-12-01 | Fiber reinforced strength-doubling stone decorating product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204910347U CN202324497U (en) | 2011-12-01 | 2011-12-01 | Fiber reinforced strength-doubling stone decorating product |
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| Publication Number | Publication Date |
|---|---|
| CN202324497U true CN202324497U (en) | 2012-07-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204910347U Expired - Lifetime CN202324497U (en) | 2011-12-01 | 2011-12-01 | Fiber reinforced strength-doubling stone decorating product |
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| CN (1) | CN202324497U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104210171A (en) * | 2013-06-04 | 2014-12-17 | 珠海市信铭建材有限公司 | Composite stone material and production process thereof |
-
2011
- 2011-12-01 CN CN2011204910347U patent/CN202324497U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104210171A (en) * | 2013-06-04 | 2014-12-17 | 珠海市信铭建材有限公司 | Composite stone material and production process thereof |
| CN104210171B (en) * | 2013-06-04 | 2016-10-05 | 珠海市信铭建材有限公司 | A kind of composite stone material and production technology thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: NANJING BEILIDA NEW MATERIAL SYSTEM ENGINEERING CO Free format text: FORMER NAME: NANJING BEILIDA INDUSTRY CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 210012 Jiangning District, Jiangsu City, Zhejiang Province, the town of flowers Patentee after: Nanjing BeiLiDa New Material System Engineering Co., Ltd. Address before: 210012 Jiangning District, Jiangsu City, Zhejiang Province, the town of flowers Patentee before: Nanjing Beilida Industry Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120711 |