CN202322624U - Automatic quartz tube cutting device - Google Patents
Automatic quartz tube cutting device Download PDFInfo
- Publication number
- CN202322624U CN202322624U CN2011205193286U CN201120519328U CN202322624U CN 202322624 U CN202322624 U CN 202322624U CN 2011205193286 U CN2011205193286 U CN 2011205193286U CN 201120519328 U CN201120519328 U CN 201120519328U CN 202322624 U CN202322624 U CN 202322624U
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- Prior art keywords
- silica tube
- cutting device
- periphery
- carriage
- automatic cutting
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- Expired - Fee Related
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Abstract
The utility model relates to an automatic quartz tube cutting device. In the automatic cutting device, four displacement sensors for detecting the cylindricity of quartz tubes is arranged in front of a quartz tube cutting mechanism in the feeding direction of the quartz tubes, and a collecting barrel for collecting finished quartz tubes is arranged on a walking mechanism which can be led to different areas. During use, a controller is used for judging whether the cylindricity of quartz tubes is out of tolerance through the feedback information of the displacement sensor, and qualified finished quartz tubes and unqualified finished quartz tubes are conveyed to different areas through two sorting guide rails respectively, so that qualified finished quartz tubes and unqualified finished quartz tubes in finished quartz tubes are sorted, and the problem that the cylindricity of quartz tubes cannot be detected in a cutting process in the prior art is solved.
Description
Technical field
The utility model relates to a kind of silica tube automatic cutting device in the machinery processing apparatus technical field.
Background technology
The production of silica tube is generally adopted earlier quartzite melting in continuous induction melting furnace, draws moulding then, and then after silica tube is come out of the stove, as required length size is cut off silica tube again.In the prior art; The general mode of artificial cut-out that adopts is cut off silica tube; Thereby make working strength of workers increase; Silica tube output reduces, and because whether the cylindricity of silica tube is overproof only judges with direct labor's naked eyes, thereby makes the productivity of substandard product of silica tube improve.
Application number is that 200820161157.2 Chinese utility model patents disclose the disconnected automatically pipe collating unit of a kind of silica tube; This device comprises that the automatic scarfing device of fixed length laser, Glass tubing interrupt mechanism and take over dressing mechanism, and the automatic scarfing device of fixed length laser is installed preseting length quartz glass tube is cut, and interrupts mechanism through silica tube then and at the place of being cut quartz glass tube is interrupted; After quartz glass tube is interrupted; Fall into turning up frame, then, dressing mechanism is through the driving of upset cylinder; Quartz glass tube upset with well cutting makes quartz glass tube drop on the horizontal conveying belt.But owing to be not provided for detecting the structure of silica tube cylindricity in this device, so in use, this device still can not detect the cylindricity of silica tube, thereby makes and sneak into the undesirable product of cylindricity in the finished product of silica tube.Simultaneously; Owing to be cut the cutting of pipe and interrupt to two equipment of successive on the operation and realize; Therefore in process of production, the automatic scarfing device of fixed length laser change be cut pipe interrupt length after, Glass tubing interrupts mechanism and can not adjust accordingly immediately; Thereby make this device can not be in process of production interrupt length adjustment to what be cut pipe, just this device can not be realized the length that interrupts that is cut pipe is carried out real-time regulated.
The utility model content
The utility model provides a kind of automatic cutting device of pipe, is intended to solve the problem that the cylindricity of silica tube in the prior art can't detect in cutting process.
A kind of silica tube automatic cutting device; Comprise and be used to cut the cutting mechanism of silica tube and be used for the mechanism of interrupting that silica tube with well cutting interrupts; Also comprise feeler mechanism and the collecting mechanism laid successively with the relative both sides of interrupting mechanism along the direction of feed of silica tube in cutting mechanism, said collecting mechanism comprises the surge drum that insert the end that is used to supply silica tube and is used to drive the travel mechanism that surge drum moves to different letter sorting zones; Said feeler mechanism comprises that at least four being used for of being oppositely arranged in twos evenly are laid in the displacement sensor on the silica tube periphery; The working end of said displacement sensor is provided with and is used for the contact that cooperates with the periphery of silica tube; End away from contact of said displacement sensor is provided with the unit that is used for silica tube letter sorting processing; The output terminal control linkage of the input terminus of said unit and displacement sensor, the output terminal of said unit and travel mechanism control linkage.
Said travel mechanism comprises at least two letter sorting guide rails that are used for the silica tube of well cutting is sent to different zones, and said surge drum is slidedly assemblied on the letter sorting guide rail along the length direction that sorts guide rail through the slide that its end is provided with.
Said cutting mechanism comprise the relative both sides that are used to be arranged on silica tube guide deflection sheave, and guide deflection sheave and collecting mechanism between the carriage laid of the level that is provided with; Said guide deflection sheave level is laid; And have between adjacent two guide deflection sheaves and be used to the gap that supplies silica tube to pass; Offer on the said carriage and be used to the through hole that supplies silica tube to pass, said carriage is provided with the cutting unit that is on the through hole periphery and interrupts mechanism.
Be provided with at least two adjusting guide rails of vertically laying between said feeler mechanism and the collecting mechanism, said carriage is slidedly assemblied in along the length direction of regulating guide rail and regulates on the guide rail.
Said cutting unit comprises the diamond wheel that is used to cut silica tube; The pedestal that said diamond wheel is provided with through its end rotates around the axis with the parallel axes of said through hole and is assemblied on the said carriage, and said pedestal is assemblied in the slideway of offering on the said carriage along radially sliding of said through hole.
The said mechanism of interrupting comprises that an end is fixed on cylinder or the hydro-cylinder on the said carriage; The other end of said cylinder or hydro-cylinder is provided with and is used to be set in the draw ring on the silica tube periphery, and said draw ring has and is used to supply silica tube to pass to go deep into the endoporus in the said through hole.
Said cutting unit with interrupt mechanism and be in the place, relative both sides on the periphery that said holder adds the above through hole respectively.
The periphery of said guide deflection sheave is to be used for and the identical arc to the guide deflection sheave inner recess that pastes mutually of the periphery of silica tube.
The end face of said contact is to be used for coincideing being sticked at the arc that is cut on the periphery of pipe.
In order to address the above problem, the silica tube automatic cutting device technical scheme of the utility model is following:
Before the cutting mechanism of direction of feed at silica tube of silica tube, be provided with the displacement sensor that is used to detect the silica tube cylindricity in the utility model; And the surge drum that will be used to collect the silica tube finished product is arranged on the travel mechanism that can lead to different zones; In use; Unit judges through the feedback information of displacement sensor whether the cylindricity of silica tube is overproof; Then with qualified be that the silica tube finished product transports different zones to through the letter sorting guide rail respectively with underproof silica tube finished product; Thereby making qualified in the silica tube finished product is that silica tube finished product and underproof silica tube finished product are sorted processing, and then has solved the problem that the cylindricity of silica tube can't detect in cutting process in the prior art.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the utility model;
Fig. 2 is the installation position synoptic diagram of displacement sensor among Fig. 1.
Embodiment
The embodiment of the silica tube automatic cutting device of the utility model: as depicted in figs. 1 and 2; This silica tube automatic cutting device mainly is made up of feeler mechanism, cutting mechanism and collecting mechanism; And the three lays along the direction of feed of silica tube 1 when being cut successively; Be provided with the unit that is used for controlling collecting mechanism work between feeler mechanism and the collecting mechanism through the feedback confidence of feeler mechanism; In use, unit judges through the feedback information of displacement sensor whether the cylindricity of silica tube is overproof, after analyzing and processing; With qualified be that silica tube 1 finished product transports different zones to through the travel mechanism of collecting mechanism respectively with underproof silica tube 1 finished product, thereby make that qualified in silica tube 1 finished product is that silica tube 1 finished product and underproof silica tube 1 finished product are sorted processing.
Feeler mechanism mainly is made up of four displacement sensors 2 that are distributed on the silica tube periphery; The working end of this displacement sensor 2 is provided with the contact 3 that cooperates with the periphery of silica tube 1; The end face of contact 3 is the arc that coincide and paste mutually with the periphery of silica tube 1; In use, displacement sensor 2 can detect the cylindricity of silica tube 1 through the displacement of contact 3, and detected information is transferred on the analytical equipment through the displacement sensor output terminal.
Cutting mechanism is mainly by the cutting unit 6 that is provided with on the guide deflection sheave 4 of the relative both sides of the periphery that is arranged on silica tube 1, carriage 5, the carriage 5 with interrupt mechanism 7 and constitute; Wherein, Guide deflection sheave 4 levels are laid; And the periphery of guide deflection sheave 4 is the arc that coincide and lead and cooperate with the periphery of silica tube 1, has the gap that supplies silica tube 1 to pass between two guide deflection sheaves 4; Carriage 5 vertically is slidedly assemblied on two adjusting guide rails of vertically laying 8 that are provided with between feeler mechanism and the collecting mechanism; Offer the through hole that supplies silica tube 1 to pass on the carriage 5; There is the gap that to swing when supplying silica tube 1 quilt to interrupt between the periphery of this through hole and silica tube 1; The width in this gap is 1 millimeter, cutting unit 6 with interrupt mechanism 7 and then be in the place, relative both sides of through hole periphery on the carriage 5 respectively, wherein; Cutting unit 6 mainly is made up of the pedestal 602 of an end setting of diamond wheel 601 that is used to cut silica tube 1 and diamond wheel 601; Diamond wheel 601 has the edge that is made up of diamond, and diamond wheel 601 rotates around the axis with the parallel axes of through hole through pedestal 602 and is assemblied on the carriage 5, and pedestal 602 is assemblied in the slideway of offering on the carriage 5 along radially sliding of through hole; Interrupt mechanism 7 and mainly be made up of the draw ring 702 that an end is fixed on the other end setting of hydro-cylinder 701 and hydro-cylinder 701 on the carriage 5, draw ring 702 has and is used to supply silica tube 1 to pass to stretch into the endoporus in the through hole.In use; The staff can control the length that interrupts of silica tube 1 through the slip of control carriage 5 on adjusting guide rail 8; Thereby guarantee in the defective zone of the cylindricity of silica tube 1; This cutting unit only should cut down in defective zone, and then avoids defective zone and qualified zone to be cut the wastage of material that causes together.Simultaneously; Gap between two guide deflection sheaves 4 can be adjusted according to the caliber size of silica tube 1; Thereby make this cutting mechanism can be applicable to the cutting of the silica tube 1 of different tube diameters, and then make the better generality that has of this silica tube automatic cutting device.
Collecting mechanism mainly is made up of surge drum 9 and travel mechanism; Travel mechanism mainly is made up of slide 10 and letter sorting guide rail 11; Wherein sorting guide rail 11 is two, and is the level laying, and letter sorting guide rail 11 is vertical each other with adjustment guide rail 8; Surge drum 9 is slidedly assemblied on the letter sorting guide rail 11 along the length direction that sorts guide rail 11 through the slide 10 that its end is provided with; Have the activity surplus of swing when supplying silica tube 1 quilt to interrupt between the periphery of the inwall of surge drum 9 and silica tube 1, in use, silica tube 1 can insert in the surge drum 9; Thereby make the silica tube 1 be cut can be fixed in the surge drum 9, and along the slip of letter sorting guide rails 11 silica tube 1 of well cutting is distributed to different zones through slide 10.
In use, displacement sensor 2 contacts with silica tube 1, the deviation from cylindrical form of silica tube 1 is collected be delivered to cutting mechanism.Silica tube 1 detects through feeler mechanism, and after reaching required length, carriage 5 keeps moving down with silica tube 1 identical lowering speed along adjustment guide rails 8; Diamond wheel 601 cutting silica tubes 1 simultaneously, according to the wall thickness and the diameter of silica tube 1, cut to a certain size after; Diamond wheel is retreated; Interrupt mechanism's 7 execution simultaneously and break action, silica tube 1 is broken, silica tube 1 falls in the surge drum 9.Cutting mechanism upwards moves quickly into zero position, waits for cutting instruction next time.If the cylindricity of silica tube 1 is overproof, cutting mechanism also can excise underproof silica tube 1 according to the signal that feeler mechanism sends, and has reduced the generation of waste product.After silica tube 1 fell into surge drum 9, surge drum 9 moved along the letter sorting guide rail, and silica tube 1 is transported to suitable place.
In the above-described embodiments, cutting unit mainly is made up of diamond wheel, and in other embodiments, cutting mechanism also can be laser cutting device, thereby makes that the smooth finish that is cut end face of silica tube is better, and otch is more smooth.
In the above-described embodiments, interrupt mechanism and mainly be made up of hydro-cylinder and draw ring, in other embodiments, interrupting mechanism also can be for thrusting the mechanism of interrupting that formula interrupts mechanism's similar with of the prior art, and in addition, hydro-cylinder also can be replaced through cylinder.
In the above-described embodiments; Carriage can be realized the adjustment in the vertical direction along the adjustment guide rail; In other embodiments; This carriage also can be fixed on certain altitude, thereby makes that silica tube is a regular length interrupting length, thereby makes this device can be satisfied with the production of the silica tube product of a certain regular length.
In the above-described embodiments, the converted products of this silica tube automatic cutting device is a silica tube, and in other embodiments, the processing object of this silica tube automatic cutting device also can be plastics or steel pipe fitting.
In the above-described embodiments, displacement sensor is four, and in other embodiments, displacement sensor also can be more than four, and these displacement sensors are evenly distributed on the periphery of silica tube.
In the above-described embodiments; The travel mechanism of collecting mechanism mainly is made up of slide and letter sorting guide rail; In other embodiments; Travel mechanism also can be rotating disk, is respectively arranged with the letter sorting zone that is used to collect qualified silica tube finished product and underproof silica tube finished product in the position of rotating disk, thereby realizes the letter sorting of silica tube finished product is handled.
Claims (9)
1. silica tube automatic cutting device; Comprise and be used to cut the cutting mechanism of silica tube and be used for the mechanism of interrupting that silica tube with well cutting interrupts; It is characterized in that: also comprise feeler mechanism and the collecting mechanism laid successively with the relative both sides of interrupting mechanism along the direction of feed of silica tube in cutting mechanism, said collecting mechanism comprises the surge drum that insert the end that is used to supply silica tube and is used to drive the travel mechanism that surge drum moves to different letter sorting zones; Said feeler mechanism comprises that at least four being used for of being oppositely arranged in twos evenly are laid in the displacement sensor on the silica tube periphery; The working end of said displacement sensor is provided with and is used for the contact that cooperates with the periphery of silica tube; End away from contact of said displacement sensor is provided with the unit that is used for silica tube letter sorting processing; The output terminal control linkage of the input terminus of said unit and displacement sensor, the output terminal of said unit and travel mechanism control linkage.
2. silica tube automatic cutting device according to claim 1; It is characterized in that: said travel mechanism comprises at least two letter sorting guide rails that are used for the silica tube of well cutting is sent to different zones, and said surge drum is slidedly assemblied on the letter sorting guide rail along the length direction that sorts guide rail through the slide that its end is provided with.
3. silica tube automatic cutting device according to claim 1; It is characterized in that: said cutting mechanism comprise the relative both sides that are used to be arranged on silica tube guide deflection sheave, and guide deflection sheave and collecting mechanism between the carriage laid of the level that is provided with; Said guide deflection sheave level is laid; And have between adjacent two guide deflection sheaves and be used to the gap that supplies silica tube to pass; Offer on the said carriage and be used to the through hole that supplies silica tube to pass, said carriage is provided with the cutting unit that is on the through hole periphery and interrupts mechanism.
4. silica tube automatic cutting device according to claim 3; It is characterized in that: be provided with at least two adjusting guide rails of vertically laying between said feeler mechanism and the collecting mechanism, said carriage is slidedly assemblied in along the length direction of regulating guide rail and regulates on the guide rail.
5. silica tube automatic cutting device according to claim 3; It is characterized in that: said cutting unit comprises the diamond wheel that is used to cut silica tube; The pedestal that said diamond wheel is provided with through its end rotates around the axis with the parallel axes of said through hole and is assemblied on the said carriage, and said pedestal is assemblied in the slideway of offering on the said carriage along radially sliding of said through hole.
6. silica tube automatic cutting device according to claim 5; It is characterized in that: the said mechanism of interrupting comprises that an end is fixed on cylinder or the hydro-cylinder on the said carriage; The other end of said cylinder or hydro-cylinder is provided with and is used to be set in the draw ring on the silica tube periphery, and said draw ring has and is used to supply silica tube to pass to go deep into the endoporus in the said through hole.
7. silica tube automatic cutting device according to claim 3 is characterized in that: said cutting unit with interrupt mechanism and be in the place, relative both sides on the periphery that said holder adds the above through hole respectively.
8. according to any described silica tube automatic cutting device of claim 3 to 7, it is characterized in that: the periphery of said guide deflection sheave is to be used for and the identical arc to the guide deflection sheave inner recess that pastes mutually of the periphery of silica tube.
9. according to any described silica tube automatic cutting device of claim 1 to 7, it is characterized in that: the end face of said contact is to be used for coincideing being sticked at the arc that is cut on the periphery of pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205193286U CN202322624U (en) | 2011-12-13 | 2011-12-13 | Automatic quartz tube cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205193286U CN202322624U (en) | 2011-12-13 | 2011-12-13 | Automatic quartz tube cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202322624U true CN202322624U (en) | 2012-07-11 |
Family
ID=46434613
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205193286U Expired - Fee Related CN202322624U (en) | 2011-12-13 | 2011-12-13 | Automatic quartz tube cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202322624U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104098261A (en) * | 2014-06-25 | 2014-10-15 | 国海芝 | Device capable of automatically cutting and placing glass tubes |
| CN105425721A (en) * | 2015-11-10 | 2016-03-23 | 佛山市新恒萃材料科技有限公司 | Intelligent teaching method of closed-loop control and device thereof |
| CN108927580A (en) * | 2018-08-27 | 2018-12-04 | 珠海格力智能装备有限公司 | Cutting agency |
| CN111319146A (en) * | 2020-04-17 | 2020-06-23 | 新沂市赛立科石英制品有限公司 | Cutting device is used in processing of U type quartz capsule |
| CN112025776A (en) * | 2020-08-12 | 2020-12-04 | 陈浩 | Environment-friendly paper rod cutting and packaging device |
| CN113620574A (en) * | 2021-07-19 | 2021-11-09 | 杭州大和热磁电子有限公司 | Quartz tube straightening device and method |
-
2011
- 2011-12-13 CN CN2011205193286U patent/CN202322624U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104098261A (en) * | 2014-06-25 | 2014-10-15 | 国海芝 | Device capable of automatically cutting and placing glass tubes |
| CN105425721A (en) * | 2015-11-10 | 2016-03-23 | 佛山市新恒萃材料科技有限公司 | Intelligent teaching method of closed-loop control and device thereof |
| CN108927580A (en) * | 2018-08-27 | 2018-12-04 | 珠海格力智能装备有限公司 | Cutting agency |
| CN108927580B (en) * | 2018-08-27 | 2024-03-08 | 珠海格力智能装备有限公司 | Discharging mechanism |
| CN111319146A (en) * | 2020-04-17 | 2020-06-23 | 新沂市赛立科石英制品有限公司 | Cutting device is used in processing of U type quartz capsule |
| CN111319146B (en) * | 2020-04-17 | 2021-01-05 | 新沂市赛立科石英制品有限公司 | Cutting device is used in processing of U type quartz capsule |
| CN112025776A (en) * | 2020-08-12 | 2020-12-04 | 陈浩 | Environment-friendly paper rod cutting and packaging device |
| CN113620574A (en) * | 2021-07-19 | 2021-11-09 | 杭州大和热磁电子有限公司 | Quartz tube straightening device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120711 Termination date: 20161213 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |