CN202322328U - Plastic ampoule blowing, filling and sealing all-in-one machine - Google Patents

Abstract

The utility model discloses a plastic ampoule blowing, filling and sealing all-in-one machine, which comprises a rack, and a filling and sealing device, a die cutting device, an extruding and ampoule making device and a positioning assembly which are arranged on the rack. The die cutting device is arranged under the filling and sealing device. The positioning assembly is arranged below the filling and sealing device and can drive ampoule clamps to reach a die cutting station or a filling and sealing station through lifting motion. The plastic ampoule blowing, filling and sealing all-in-one machine has the advantages of simple and compact structure, low cost, small occupied area, short conveying time, convenience and rapidness in positioning, easiness in control and debugging and the like.

Description

A kind of plastic ampoule blows the embedding all-in-one

Technical field

The utility model is mainly concerned with food, pharmacy package packing machine field, relate in particular to a kind of be used to produce plastic ampoule blow the embedding all-in-one.

Background technology

Ampoule bottle mainly as the Packaging Bottle of medical injection, processed by glass by traditional ampoule bottle, and it is frangible, be not easy to transportation and recycle; And need utilize apparatuses such as emery wheel that the neck portion of bottle is broken into pieces in use and open, scratch operator's hand or gloves easily, bring injury to the operator; Moment in uncork also is prone to produce glass chip; Pollute the operating table surface environment, glass chip also might get into and cause liquid medicine contamination in the ampoule bottle, brings numerous potential safety hazards.

Along with the continual renovation of medical package apparatus is regenerated; Increasing infusion solutions packing begins to substitute for plastics (is main with PC and PP); Ampoule bottle has also been developed plastic ampoule, and plastic ampoule just progressively substitutes the existing glass ampoule bottle with the high advantage of its safety.

In field of pharmaceutical machinery; Existing plastic ampoule blows embedding all-in-one train line and the production procedure of plastic ampoule is mainly contained extrudes system bottle, embedding and clout excision operation; Promptly be sent to after the embedding station accomplishes filling and sealing extruding ampoule bottle card that system bottle station processes; Be resent to the cross cutting station and carry out the excision of bottle card clout, finally obtain having the bottle card finished product (can single ampoule bottle be twisted off out during use) of a plurality of ampoule bottles from bottle card finished product.

Mostly the existing mould cutting machine that is used to excise bottle card clout is to incorporate linkage production line into the unit form, and this kind connection mode manufacturing line exists also that floor area is big, the production cycle long, debugging and shortcomings such as the control difficulty is big, productive costs height.Because the transmission of bottle card from the embedding station to mould cutting machine needs long period of time; And in this process; Bigger variation can take place and produce distortion to a certain degree in the temperature of plastic bottle card, so when having influenced the clout excision to the location of bottle card, cause the clout excision inaccurate; And the time that plastic material bottle card transmits is long more, and temperature is just low more, and its hardness is also high more, can increase the difficulty of bottle card clout excision again.Simultaneously; It is longer that bottle is stuck in the transmission route that transmits between embedding station and the cross cutting station in the prior art; Bottle is stuck in to transmit between two distinct devices and also independently transfer member need be set respectively; Handing-over between two transfer members is considered the problem of reorientating to cause various, the complex structure of parts in the transfer assembly again, and is unfavorable for the control and the debugging of producing.

In the existing mould cutting machine, the mode of operation of cutting mould is that a half is fixed, by second half mould one-way movement bottle is sticked into capable clamping, carries out the cross cutting of clout subsequently again.For accuracy and the reliability that guarantees to locate; When bottle is stuck in and sends into the cross cutting position location through transfer assembly; Transfer assembly elder generation straight-line motion is delivered to the bottle card front end of mold position face; Change sense of motion again and drive the bottle card by last locating surface, its moving line is complicated, and the control of transfer assembly and debugging difficulty increase.

The utility model content

The technical matters that the utility model will solve is: to the technical matters that prior art exists, the utility model provide a kind of simple and compact for structure, with low cost, floor area is little, the defeated material time is short, the location is convenient and swift, the plastic ampoule that is easy to control debugging blows the embedding all-in-one.

For solving the problems of the technologies described above, the utility model adopts following technical scheme:

A kind of plastic ampoule blows the embedding all-in-one; Comprise frame and be located at embedding device, die-cutting apparatus on the frame, extrude system bottle, positioning component; Said die-cutting apparatus be positioned at said embedding device under, said positioning component is positioned at the below of embedding device and can bottle through the dipping and heaving band and snaps into Da Moqie station or embedding station.

Further improvement as the utility model:

The location bed die that said positioning component comprises the up-down driving cylinder and is positioned at embedding station corresponding position on the embedding device, said location bed die is connected in the flexible end of up-down driving cylinder.

Said die-cutting apparatus comprises end rail and is slidedly arranged on the rail of the said end in order to excise the left mould and the right mould of bottle card clout.

Said left mould and right mould include die holder, mould actuator, pressuring template and stamping head; Form more than one ampoule containing cavity through cooperating on the stamping head of said left mould and right mould; Be equipped with the sheared edge that cooperates with the stamping head on the pressuring template of said left mould and right mould; Pressuring template in the said left mould is fixedly arranged on the cooresponding die holder; Stamping head in the said left mould is installed on the cooresponding die holder through a drift actuator and can be driven along matched moulds direction linear reciprocating motion, and the stamping head in the said right mould is fixedly arranged on the cooresponding die holder, and the pressuring template in the said right mould is slidedly arranged on the cooresponding die holder along the matched moulds direction through a buffer-oriented assembly.

Offer material-dropping hole on the die holder of said left mould.

The said system bottle of extruding comprises that extruding assembly, the system main mould of bottle and driving makes the main mould of bottle at the horizontal drive cylinder of extruding horizontal motion between station and the embedding station.

Compared with prior art, the advantage of the utility model is:

1, the utility model plastic ampoule blows in the embedding all-in-one, die-cutting apparatus and embedding device are installed on the same frame, die-cutting apparatus be positioned at the embedding device under; Dipping and heaving through positioning component can be sent to the cross cutting station with the bottle card of embedding station; Produce train line with existing plastic ampoule and compare, the mounting arrangements of each equipment is compact, floor area is little, has shortened transmission distance and the delivery time of bottle card from the embedding station to the cross cutting station greatly; The shortening of transmission distance can be simplified the design of connecting gear; Reduced equipment cost, and production control is convenient, the shortening of delivery time has solved because of temperature traverse is excessive and has caused bottle to block the big and too high problem of hardness of deflection; Guaranteed that bottle is stuck in the reliability of positioning of cross cutting station, reduced the difficulty of clout excision.

2, the left mould of die-cutting apparatus and right mould excise bottle card clout with the relative motion matched moulds in the utility model; Positioning component can position the cross cutting station that the bottle card after the embedding is delivered to die-cutting apparatus along the vertical line route with clout and excise; Simplified the motion path that the bottle card transmits; And then simplified the design of connecting gear and driver train thereof, after the translatory movement route of bottle card becomes simple, also reduced the difficulty of debugging and control.

3, simple and compact for structure, the unit design of the die-cutting apparatus in the utility model rationally, manufacturing cost is lower, be easy to debugging and control, be convenient to be connected cooperation with other devices, and its action when carrying out the clout excision is simple, reliable.

Description of drawings

Fig. 1 is the main TV structure scheme drawing of the system main mould of bottle when extruding station in the utility model.

Fig. 2 is the main TV structure scheme drawing of the system main mould of bottle when the embedding station in the utility model.

Side sectional structure scheme drawing when Fig. 3 is in the embedding station for positioning component in the utility model.

Side sectional structure scheme drawing when Fig. 4 is in the cross cutting station for positioning component in the utility model.

Side sectional structure scheme drawing when Fig. 5 is in cross cutting station below for positioning component in the utility model.

Fig. 6 is the main TV structure scheme drawing of single bottle card.

Fig. 7 is the perspective view of die-cutting apparatus in the utility model.

Fig. 8 is in the structural representation of die opening state for die-cutting apparatus in the utility model.

Fig. 9 is in the structural representation of matched moulds state for die-cutting apparatus in the utility model.

Figure 10 is in the structural representation of finished product blanking state for die-cutting apparatus in the utility model.

Figure 11 is in the structural representation of clout blanking state for die-cutting apparatus in the utility model.

Marginal data:

1, die-cutting apparatus; 11, left mould; 111, left die holder; 112, left mould actuator; 113, left pressuring template; 114, left stamping head; 115, drift actuator; 116, material-dropping hole; 12, right mould; 121, right die holder; 122, right mould actuator; 123, right pressuring template; 124, right stamping head; 125, buffer-oriented assembly; 1251, guide rod; 1252, guide holder; 1253, elastic reset spare; 13, end rail; 2, embedding device; 3, positioning component; 31, location bed die; 32, up-down driving cylinder; 4, bottle card; 41, bottle card clout; 42, bottle card finished product; 5, frame; 6, extrude the system bottle; 61, extrude assembly; 62, the main mould of system bottle; 63, horizontal drive cylinder.

The specific embodiment

Below will combine accompanying drawing and specific embodiment that the utility model is done further explain.

Fig. 1 to Fig. 5 shows a kind of embodiment that the utility model plastic ampoule blows the embedding all-in-one; Comprise frame 5 and be located at embedding device 2, die-cutting apparatus 1 on the frame 5, extrude system bottle 6, positioning component 3; Die-cutting apparatus 1 be positioned at embedding device 2 under, positioning component 3 is positioned at the below of embedding device 2 and can bottle card 4 arrival cross cutting station or embedding stations through the dipping and heaving band.Producing train line with existing plastic ampoule compares; The mounting arrangements that the utility model plastic ampoule blows each equipment in the embedding all-in-one is compact, floor area is little; Shortened bottle card 4 transmission distance and the delivery time from the embedding station to the cross cutting station greatly, the shortening of transmission distance can be simplified the design of connecting gear, has reduced equipment cost; And production control is convenient; The shortening of delivery time has solved again because of temperature traverse is excessive and has caused the big and too high problem of hardness of bottle card 4 deflections, has guaranteed bottle card 4 reliability of positioning at the cross cutting station, has reduced the difficulty of clout excision.

In the present embodiment; The location bed die 31 that positioning component 3 comprises up-down driving cylinder 32 and is positioned at embedding station corresponding position on the embedding device 2; Location bed die 31 is connected in the flexible end of up-down driving cylinder 32; Up-down driving cylinder 32 can drive location bed die 31 and vertically do the straight line dipping and heaving, and when bottle card 4 was sent to the can station from extruding station, location bed die 31 rose and is supported on the lower end of bottle card 4; Carry out embedding work then, bed die 31 support bottle cards 4 in location dropped to the cross cutting station after embedding was accomplished.Because bottle card 4 is all accomplished through location bed die 31 in the location of embedding station and support, transmission from the embedding station to the cross cutting station, greatly reduces the difficulty of debugging and control.

Extremely shown in Figure 11 like Fig. 6; In the present embodiment; Die-cutting apparatus 1 comprises end rail 13 and is slidedly arranged on the end rail 13 a left mould 11 and a right mould 12 that excises bottle card clout 41 with the move toward one another matched moulds; Wherein, Left side mould 11 comprises the left mould actuator 112 of left die holder 111 actions of left die holder 111, driving that are slidedly arranged on the end rail 13 and is installed in left pressuring template 113, left stamping head 114, the drift actuator 115 on the left die holder 111; Left side die holder 111 is slidingly installed on the end rail 13 and is driven by left mould actuator 112 that rail 13 moves the end of along, and drift actuator 115 is installed on the left die holder 111, and the drive end of drift actuator 115 links to each other with left stamping head 114 and drives the direction crank motion of the left stamping head 114 rail 13 layouts end of along; Right mould 12 comprises the right mould actuator 122 of right die holder 121 actions of right die holder 121, driving that are slidedly arranged on the end rail 13 and is installed in the right pressuring template 123 on the right die holder 121, right stamping head 124; Right die holder 121 is slidingly installed on the end rail 13 and is driven by right mould actuator 122 that rail 13 moves the end of along; Right stamping head 124 is fixedly arranged on the right die holder 121; Right pressuring template 123 is slidedly arranged on the right die holder 121 through pool of buffer guidance set 125; Under the effect of external force and built-in buffer gear, this buffer-oriented assembly 125 can make the arranged direction crank motion of right pressuring template 123 rail 13 end of along; Form more than one ampoule containing cavity through cooperating on simultaneously left stamping head 114 and the right stamping head 124; Be that each stamping head is provided with a bottle and blocks half containing cavity; Two stamping head matched moulds butt joint backs form a just cavity of Bottle card finished product 42; Be equipped with the sheared edge that cooperates with the stamping head on left side pressuring template 113 and the right pressuring template 123, the left mould actuator 112 in the present embodiment, drift actuator 115 and right mould actuator 122 all adopt servo electric cylinder.

In the present embodiment; Offer material-dropping hole 116 on the die holder 111 of a left side; Material-dropping hole 116 is positioned at a side of corresponding left mould actuator 112 on the left pressuring template 113; This material-dropping hole 116 is used for finished product bottle card 4 the left sides from left pressuring template 113 of excision behind the clout are dropped out, its according to die-cutting apparatus 1 and wherein the structure space of each parts arrange and offer.

In the present embodiment; Buffer-oriented assembly 125 comprises four guide rods 1251 that are fixedly arranged on the right pressuring template 123 and is installed in the guide holder 1252 on the right die holder 121; All offer the pilot hole with guide rod 1251 corresponding matching on guide holder 1252 and the stamping head adapter plate, guide rod 1251 is corresponding simultaneously to be arranged in the pilot hole of guide holder 1252 and stamping head adapter plate and can to slide along pilot hole, and guide rod 1251 is provided with a step; Be provided with elastic reset spare 1253 between this step and the guide holder 1252; This elastic reset spare 1253 adopts coil tension springs, and coil tension spring is set on the guide rod 1251, and its two ends offset with guide holder 1252 and step on the respective guide rod 1251 respectively; In other embodiments, elastic reset spare 1253 also can be installed between right pressuring template 123 and the guide holder 1252.

In the present embodiment; Extruding system bottle 6 comprises and extrudes assembly 61, the main mould 62 of system bottle and horizontal drive cylinder 63; Horizontal drive cylinder 63 can drive the main mould 62 along continuous straight runs crank motions of system bottle; The main mould 62 of control system bottle moves extruding between station and the embedding station, extrudes assembly 61 and is prior art with the main mould 62 of system bottle, repeats no more at this.

The utility model plastic ampoule blows the principle of work of embedding all-in-one: during initial condition, referring to Fig. 1 and Fig. 5, the flexible end of horizontal drive cylinder 63 shrinks, and the main mould 62 of system bottle is in extrudes station, and location bed die 31 is positioned at the below of cross cutting station.After bottle card 4 completed, referring to Fig. 2 and Fig. 3, horizontal drive cylinder 63 flexible ends stretched out main mould 62 along continuous straight runs of driving system bottle and move to the embedding station, and simultaneously, up-down driving cylinder 32 drives location bed die 31 and rises to the embedding station and be supported on bottle lower end of card 4.After can is accomplished, referring to Fig. 4, make the main mould 62 of bottle and under its left and right sides mould electricity cylinder effect, open, up-down driving cylinder 32 driving location bed dies 31 support bottle cards 4 drop to the cross cutting station and carry out cross cutting.Behind the cross cutting location, location bed die 31 continues to descend an end distance from getting back to initial condition, and at this moment, horizontal drive cylinder 63 is got back to the main mould 62 of system bottle and extruded the making that station carries out next new bottle card 4.

The principle of work of die-cutting apparatus 1 in the utility model:

Die-cutting apparatus 1 is divided into comparatively representative type state of four of die opening state, matched moulds state, finished product blanking state and clout blanking states in chronological order successively in the process of clout excision, be that time point is described with each state below.

Die opening state: as shown in Figure 8; Left side mould actuator 112, drift actuator 115 and right mould actuator 122 all are in contraction state; Left side pressuring template 113 can hold the distance of location bed die 31 with 4 chargings of bottle card with one of right pressuring template 123 space; Wherein left stamping head 114 is positioned at the left side of left material-dropping hole 116; Elastic reset spare is in the flexible state of nature and makes the seal face coplane of right stamping head 124 stamping surfaces and right pressuring template 123; Location bed die 31 supports the position b of bottle card 4 from position a perpendicular movement to the cross cutting station of embedding station under this state, and left pressuring template 113 clamps bottle card clout 41 with right pressuring template 123 location bed die 31 can just make matched moulds when the b of position after.

Matched moulds state: as shown in Figure 9; Left side mould actuator 112 and 115 actions of drift actuator; Driving left pressuring template 113 moves right with left stamping head 114; Simultaneously right mould actuator 122 actions drive right pressuring template 123 to left movement, make left pressuring template 113 and right pressuring template 123 in move toward one another, clamp the bottle card clout 41 that is positioned on the bed die 31 of location in cooperating directly over the bed die 31 of location; Meanwhile; Left side stamping head 114 moves to just to cooperate with right stamping head 124 clamps a bottle card finished product 42, and location bed die 31 moves to the position c (this position is the below of cross cutting station position b, through control up-down driving cylinder 32 location bed die 31 declines one segment distance is got final product) that does not influence die-cutting apparatus 1 action.

Finished product blanking state: shown in figure 10; After bottle card 4 is clamped; Left side mould actuator 112 stops action, and right mould actuator 122 drives right stamping head 124 to left movement, and drift actuator 115 drives left stamping head 114 and right stamping head 124 synchronously to left movement simultaneously; Bottle card finished product 42 separates with bottle card clout 41 under the shear action of left pressuring template 113 and right stamping head 124 in this process, cuts off action and accomplishes.In motion process left; Left side stamping head 114 still cooperates with right stamping head 124 clamps bottle card finished product 42; And right pressuring template 123 moves right under the effect of buffer-oriented assembly 125, and since in the buffer-oriented assembly 125 effect of elasticity return unit 1253 right pressuring template 123 is still cooperated with left pressuring template 113 clamp bottle and blocks a clout 41.When left side stamping head 114 is synchronized with the movement to material-dropping hole 116 with right stamping head 124; Right mould actuator 122 makes right stamping head 124 stop action; And drift actuator 115 drives left stamping head 114 continuation to left movement; Stop action behind the state of drift actuator 115 when recovering die sinking, can draw back a segment distance between left stamping head 114 and the right stamping head 124 this moment, thereby bottle card finished product 42 is fallen by material-dropping hole 116.

Clout blanking state: shown in figure 11; After bottle card finished product 42 falls; Drift actuator 115 makes left stamping head 114 keep being failure to actuate; Left side mould actuator 112 drives left stamping head 114 with right mould actuator 122 and moves right synchronously with right stamping head 124, and left pressuring template 113 remains with right pressuring template 123 and clamps a bottle card clout 41.Behind state when left side stamping head 114 and right stamping head 124 move to right mould actuator 122 and be in die sinking; Right mould actuator 122 stops action; And left mould actuator 112 drives left stamping head 114 immediately to left movement; In this process, the position that keeps being synchronized with the movement the flexible state of elastic reset spare 1253 restore nature earlier with left pressuring template 113 under the effect of right pressuring template 123 elasticity return unit 1253 in buffer-oriented assembly 125, the distance between left subsequently pressuring template 113 and the right pressuring template 123 is drawn back; Make bottle card clout 41 fall (this position under be provided for transmitting the transfer tape assemble of bottle card clout 41) in the right side of location bed die 31; Left side mould actuator 112 drives and stops action when left pressuring template 113 moves to its position that is in die opening state, and this moment, die-cutting apparatus 1 was in die opening state again, and an orbit period is accomplished.

The above only is the preferred implementation of the utility model, and the protection domain of the utility model also not only is confined to the foregoing description, and all technical schemes that belongs under the utility model thinking all belong to the protection domain of the utility model.Should propose, for those skilled in the art, in the improvement and the retouching that do not break away under the utility model principle prerequisite, these improvement and retouching also should be regarded as the protection domain of the utility model.

Claims (6)

1. a plastic ampoule blows the embedding all-in-one; It is characterized in that: comprise frame (5) and be located at embedding device (2), die-cutting apparatus (1) on the frame (5), extrude system bottle (6), positioning component (3); Said die-cutting apparatus (1) be positioned at said embedding device (2) under, said positioning component (3) is positioned at the below of embedding device (2) and can bottle card (a 4) arrival cross cutting station or an embedding station through the dipping and heaving band.

2. plastic ampoule according to claim 1 blows the embedding all-in-one; It is characterized in that: said positioning component (3) comprises up-down driving cylinder (32) and is positioned at the location bed die (31) that embedding device (2) is gone up embedding station corresponding position that said location bed die (31) is connected in the flexible end of up-down driving cylinder (32).

3. plastic ampoule according to claim 1 and 2 blows the embedding all-in-one, it is characterized in that: said die-cutting apparatus (1) comprises end rail (13) and is slidedly arranged on rail of the said end (13) goes up left mould (11) and right mould (12) in order to excision bottle card clout (41).

4. plastic ampoule according to claim 3 blows the embedding all-in-one; It is characterized in that: said left mould (11) and right mould (12) include die holder, mould actuator, pressuring template and stamping head; Form more than one ampoule containing cavity through cooperating on the stamping head of said left mould (11) and right mould (12); Be equipped with the sheared edge that cooperates with the stamping head on the pressuring template of said left mould (11) and right mould (12); Pressuring template in the said left mould (11) is fixedly arranged on the cooresponding die holder; Stamping head in the said left mould (11) is installed on the cooresponding die holder through a drift actuator (115) and can be driven along matched moulds direction linear reciprocating motion; Stamping head in the said right mould (12) is fixedly arranged on the cooresponding die holder, and the pressuring template in the said right mould (12) is slidedly arranged on the cooresponding die holder along the matched moulds direction through a buffer-oriented assembly (125).

5. plastic ampoule according to claim 4 blows the embedding all-in-one, it is characterized in that: offer material-dropping hole (116) on the die holder of said left mould (11).

6. plastic ampoule according to claim 1 blows the embedding all-in-one, it is characterized in that: the said system bottle (6) of extruding comprises that extruding assembly (61), system bottle main mould (62) and the driving system main mould of bottle (62) is extruding the horizontal drive cylinder (63) of horizontal motion between station and the embedding station.

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