CN202319215U - Glue spraying and sand pouring automatic production line - Google Patents

Glue spraying and sand pouring automatic production line Download PDF

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Publication number
CN202319215U
CN202319215U CN2011204372325U CN201120437232U CN202319215U CN 202319215 U CN202319215 U CN 202319215U CN 2011204372325 U CN2011204372325 U CN 2011204372325U CN 201120437232 U CN201120437232 U CN 201120437232U CN 202319215 U CN202319215 U CN 202319215U
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China
Prior art keywords
sand
unit
wing
room
spray glue
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Expired - Fee Related
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CN2011204372325U
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Chinese (zh)
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陈源森
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Individual
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Individual
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Abstract

The utility model relates to a glue spraying and sand pouring automatic production line, which is characterized by comprising a transmission mechanism, a glue spraying unit, a first sand pouring unit, a purging unit and a drying unit, wherein all the functional units are automatically controlled to work by a control system according to a designed program. Stone chip coated metal roof tiles obtained through production are stable in quality, and the production efficiency is high.

Description

Spray glue drenches the sand automatic assembly line
Technical field
The utility model relates to metal treatment equipment, refers to that specifically a kind of spray glue drenches the sand automatic assembly line.
Background technology
The metal colored stone watt is that the aluminum-zinc alloy steel plate with anticorrosion excellent performance is a substrate, is binder with the extremely strong acrylic resin of weatherability, is the novel senior roofing of surface layer with the natural grit of colour.Wherein the aluminum-zinc alloy substrate of steel plate electroplate liquid be made up of 55% aluminium, 43.4% zinc and 1.6% silicon forms through plating, and its processability, coating and galvanized steel plain sheet are basic identical.Colored sand grains is decorative layer and basic unit's protective layer of metal watt, and it is that sandstone particle by certain grain size forms through high-tech coloring process and high temperature baking.Have more than ten kind of color, but UV resistant irradiation can alleviate rainwater and give the metal watt noise that causes, make color steel sheet watt rich color serious, ornamental better, this is that general color profiling steel plate does not possess, also can not than.Priming paint as watt special material, it is to make aluminum-zinc alloy steel plate and colored sand grains carry out the material of bonds well, effect greatly.And acrylic resin prevents thin portion rain leakage as the protective layer on surface, can prolong the life-span of sand grains color.
The metal colored stone has become the main product of roofing in recent years watt because of its attractive in appearance, light and handy, durable, environmental protection, especially its to have a surface area big; In light weight; Flexible, characteristics such as cutting are applicable to various buildings; But at 12-90 ° roofing also safe construction, be specially adapted to " flat-changed-into-sloping and roofing renovation " engineering for the gradient.Simultaneously can substitute original clay tile, cement tile, color steel, glass bituminized shingle, roofing slate etc.Construction time is unnecessary to remove original roofing, just can directly construct.Because metal watt is flexible, cutting through adopting unique snapping design and construction and level nail mode admittedly, interconnects fixed.This dry type construction, simple and efficient, save material.
The normally first moulding metal substrate of processing of metal colored stone watt forms glue-line at substrate surface spray glue, and then the spraying metaling, metaling is bonded on the glue-line of substrate surface, again through the moulding that is heating and curing.
The processing of existing metal colored stone watt is to adopt manual operations basically, and labour intensity is big, poor working environment, production efficiency are low.
Summary of the invention
The utility model technical problem to be solved is that the present situation that is directed against prior art provides a kind of spray glue that can carry out automatically to drench the sand automatic assembly line.
The utility model solves the problems of the technologies described above the technical scheme that is adopted: this spray glue drenches the sand automatic assembly line, it is characterized in that comprising:
Connecting gear is used for the pending substrate of load and reaches each processing unit successively and carry out processed;
Spray glue unit sprays viscose glue on the substrate that said connecting gear conveying is come, form adhesive-layer on the surface of substrate; Comprise spray glue wing-room and the glue sprayer that on said substrate, sprays viscose glue that is arranged in the spray glue wing-room;
First drenches the sand unit; Be arranged on the downstream of said spray glue unit, comprise the first pouring sand wing-room and be arranged on interior being used for of the said first pouring sand wing-room and carry injected sand on the substrate of coming, make sand grains be bonded in the first pouring sand machine on the described adhesive-layer to said connecting gear;
Purge the unit; Be arranged on the downstream of the said first pouring sand unit; Comprise purge wing-room be arranged on purge in the wing-room being used for to said connecting gear carry the spray of coming the substrate of sand grains blow that the unnecessary sand grains that will be stacked into when thereby hot blast will spray on the said adhesive-layer blows off, the air-heater of the uniform sand grains layer of formation on adhesive-layer
Drying unit is arranged on the downstream of said purging unit, connecting gear is carried substrate, adhesive-layer and sand grains behind the purging of coming carry out drying, makes three's bonding firm; Promptly obtain metal colored stone watt finished product after the cooling.
Described connecting gear comprises the many pair rollers group that is successively set on the whole transmission distance, and wire line thimble is on these roller set, and these roller set are connected with motor-driven; Described substrate is suspended on the described steel wire rope.Adopt steel wire rope as transport, substrate can be suspended on the steel wire rope, and operation also is convenient in the supporting setting of convenience and above-mentioned each functional unit.
Consider environmental issue, described spray glue unit comprises spray glue wing-room and the spraying machine that is arranged in the spray glue wing-room, and the top of said spray glue wing-room is provided with waste gas outlet, and this waste gas outlet is communicated with exhaust processor.
As the improvement of above-mentioned scenarios, also be provided with the second pouring sand unit that is used for spray different colours sand grains on described adhesive-layer between said spray glue unit and the said pouring sand unit; Described second drenches the sand unit comprises that second drenches the sand wing-room and be arranged on this and second drench being used in sand wing-room and carry injected sand on the substrate of coming, sand grains be bonded in form second of layout on the described adhesive-layer and drench the sand machine to said connecting gear.Cooperation through the second pouring sand unit and first drenches the sand unit can mold colored pattern on substrate.
The below of the inherent said connecting gear in said purging unit is provided with the receiving mechanism that receives the sand grains that said air-heater purges from said substrate.Waste of material is avoided in the recovery that convenient expense sand grains is set of receiving mechanism.
Described receiving mechanism is a belt conveyor; The end of said belt conveyor connects the sand grains recovering mechanism, and described sand grains recovering mechanism connects described first through screening machine and drenches the sand unit.The convenient sand grains that reclaims of this scheme utilizes again.
Preferably, said sand grains recovering mechanism is a bucket elevator.
Compared with prior art, the metal colored stone that the utility model provided watt spray glue drenches spray glue that the sand automatic assembly line can make metal colored stone watt, drench sand automatically, carry out continuously, improved production efficiency greatly, and guaranteed the quality of production.
Description of drawings
Fig. 1 is the front view of the utility model embodiment;
Fig. 2 is the vertical view of the utility model embodiment;
Fig. 3 is the assembling relationship figure of elevator and belt conveyor among the utility model embodiment.
The specific embodiment
Embodiment describes in further detail the utility model below in conjunction with accompanying drawing.
To shown in Figure 3, this spray glue drenches the sand automatic assembly line and comprises like Fig. 1:
Connecting gear is used for the pending substrate of load and reaches each processing unit successively and carry out processed; Comprise variable-frequency motor 11, many pair rollers group 12 and be wrapped in the steel wire rope 13 on these roller set.Pending metal substrate is suspended on the steel wire rope 13.
Spray glue unit 2 comprises spray glue wing-room 21 and the glue sprayer 22 that is arranged on top in the spray glue wing-room, and the glue sprayer 22 in the present embodiment adopts the DGC6528K type not have the gas spraying machine; Primer is carried on the substrate come and is sprayed viscose glue with the vaporific steel wire rope that evenly is sprayed on, and forms adhesive-layer on the surface of substrate.The top of spray glue wing-room is provided with the gas outlet, changes gas port and connects following exhaust processor 3 through pipeline 31.
Exhaust processor 3 is used to handle the solvent that vaporific adhesive volatilized that glue sprayer sprays.The solvent of volatilization gets into exhaust processor 3 from the gas outlet through pipeline 31.Exhaust processor in the present embodiment adopts the wet method exhaust processor, and the selection of exhaust processor can directly be chosen adaptive model from producer according to the kind of use adhesive.Adopt the wet method exhaust processor in the present embodiment, above exhaust processor, be provided with the energy-conservation duct type ventilation blower of SFG type low noise.
Second drenches sand unit 4, is arranged on the downstream of said spray glue unit, comprises that second drenches sand wing-room 41 and be arranged on ground second in this wing-room and drench sand machine (not shown) and be used for the sand grains that on substrate spray has ornamental color.
First drenches sand unit 5, is arranged on the downstream of the second pouring sand unit 4, comprises that first drenches sand wing-room 51 and the first pouring sand machine 52 that sets within it.To injection that steel wire rope sends spray the background color sand grains on the substrate of ornamental color sand grains, the sand grains bonding is deposited on the adhesive-layer.
Purge unit 6, be arranged on the downstream of the first pouring sand unit 5, comprise the air-heater 62 that purges the wing-room 61 and the top that sets within it.Air-heater 62 in the present embodiment has a plurality of, to through the hot blast of purging basically of background color sand grains that purged injection in the wing-room 61, the unnecessary sand grains that is stacked on the said adhesive-layer is blown off, and makes the background color sand grains be bonded in formation sand grains layer on the adhesive-layer equably.
The drying unit (not shown) is arranged on the downstream that purge unit 6, and present embodiment adopts baking oven.Substrate, adhesive-layer and sand grains behind the purging that conveying is come to connecting gear carry out drying, make three's bonding firm; Promptly obtain metal colored stone watt finished product after the cooling.The temperature of drying unit is set according to the concrete condition of use adhesive and sand grains.
Receiving mechanism 7 is arranged on the below that purges steel wire rope in the unit 6, and present embodiment adopts belt conveyor, receives the unnecessary sand grains that air-heater 62 purges from substrate, and these sand grains are transported to elevator 8.
Elevator 8 receives belt conveyor and sends the surplus sand grains of expense, and with these sand grains upwards rise to screening machine 9 suitable height after be poured in the screening machine 9.Present embodiment adopts TD100 type bucket elevator.
Screening machine 9, be arranged on first drench sand machine 52 the top, the sand grains of pouring in it is sieved, reject the bigger sand grains group that has bondd, present embodiment adopts ф 700X1050 screening machine, sieve qualified sand grains and falls in the first pouring sand machine 52 and recycle.
The employed wing-room of above-mentioned each functional unit can also be an integral body, is about to each little wing-room and merges into a big wing-room, and all function devices all are arranged in this big wing-room.
The metal colored stone watt quality that the spray glue pouring sand automatic assembly line that present embodiment provided is produced is uniform and stable, and production efficiency improves greatly.

Claims (7)

1. a spray glue drenches the sand automatic assembly line, it is characterized in that comprising:
Connecting gear is used for the pending substrate of load and reaches each processing unit successively and carry out processed;
Spray glue unit sprays viscose glue on the substrate that said connecting gear conveying is come, form adhesive-layer on the surface of substrate; Comprise spray glue wing-room and the glue sprayer that on said substrate, sprays viscose glue that is arranged in the spray glue wing-room;
First drenches the sand unit; Be arranged on the downstream of said spray glue unit, comprise the first pouring sand wing-room and be arranged on interior being used for of the said first pouring sand wing-room and carry injected sand on the substrate of coming, make sand grains be bonded in the first pouring sand machine on the described adhesive-layer to said connecting gear;
Purge the unit; Be arranged on the downstream of the said first pouring sand unit; Comprise purge wing-room be arranged on purge in the wing-room being used for to said connecting gear carry the spray of coming the substrate of sand grains blow that the unnecessary sand grains that will be stacked into when thereby hot blast will spray on the said adhesive-layer blows off, the air-heater of the uniform sand grains layer of formation on adhesive-layer
Drying unit is arranged on the downstream of said purging unit, connecting gear is carried substrate, adhesive-layer and sand grains behind the purging of coming carry out drying, makes three's bonding firm; Promptly obtain metal colored stone watt finished product after the cooling.
2. spray glue according to claim 1 drenches the sand automatic assembly line, it is characterized in that described connecting gear comprises the many pair rollers group that is successively set on the whole transmission distance, and wire line thimble is on these roller set, and these roller set are connected with motor-driven; Described substrate is suspended on the described steel wire rope.
3. spray glue according to claim 2 drenches the sand automatic assembly line; It is characterized in that described spray glue unit comprises spray glue wing-room and the spraying machine that is arranged in the spray glue wing-room; The top of said spray glue wing-room is provided with waste gas outlet, and this waste gas outlet is communicated with exhaust processor.
4. drench the sand automatic production line device according to claim 1,2 or 3 described spray glue, it is characterized in that also being provided with between said spray glue unit and the said pouring sand unit the second pouring sand unit that is used for spray different colours sand grains on described adhesive-layer; Described second drenches the sand unit comprises that second drenches the sand wing-room and be arranged on this and second drench being used in sand wing-room and carry injected sand on the substrate of coming, sand grains be bonded in form second of layout on the described adhesive-layer and drench the sand machine to said connecting gear.
5. spray glue according to claim 4 drenches the sand automatic production line device, and the below that it is characterized in that the inherent said connecting gear in said purging unit is provided with the receiving mechanism that receives the sand grains that said air-heater purges from said substrate.
6. spray glue according to claim 5 drenches the sand automatic production line device, it is characterized in that described receiving mechanism is a belt conveyor; The end of said belt conveyor connects the sand grains recovering mechanism, and described sand grains recovering mechanism connects described first through screening machine and drenches the sand unit.
7. spray glue according to claim 5 drenches the sand automatic production line device, it is characterized in that said sand grains recovering mechanism is a bucket elevator.
CN2011204372325U 2011-11-07 2011-11-07 Glue spraying and sand pouring automatic production line Expired - Fee Related CN202319215U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204372325U CN202319215U (en) 2011-11-07 2011-11-07 Glue spraying and sand pouring automatic production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011204372325U CN202319215U (en) 2011-11-07 2011-11-07 Glue spraying and sand pouring automatic production line

Publications (1)

Publication Number Publication Date
CN202319215U true CN202319215U (en) 2012-07-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011204372325U Expired - Fee Related CN202319215U (en) 2011-11-07 2011-11-07 Glue spraying and sand pouring automatic production line

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103615074A (en) * 2013-11-29 2014-03-05 杭州丹尼建材有限公司 Production technology of roof tiles
CN108906507A (en) * 2018-06-10 2018-11-30 山东佰晟金属科技有限公司 Colored stone metal tile automatic assembly line and production technology

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103615074A (en) * 2013-11-29 2014-03-05 杭州丹尼建材有限公司 Production technology of roof tiles
CN108906507A (en) * 2018-06-10 2018-11-30 山东佰晟金属科技有限公司 Colored stone metal tile automatic assembly line and production technology
CN108906507B (en) * 2018-06-10 2021-10-01 山东佰晟金属科技有限公司 Automatic production line and production process for color stone metal tiles

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Zhejiang Longyuan Sifang Machinery Equipment Manufacturing Co.,Ltd.

Assignor: Chen Yuansen

Contract record no.: 2013330000154

Denomination of utility model: Glue spraying and sand pouring automatic production line

Granted publication date: 20120711

License type: Exclusive License

Record date: 20130524

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120711

Termination date: 20171107