CN202276822U - Dottel and silk fibre separating and recovering equipment - Google Patents
Dottel and silk fibre separating and recovering equipment Download PDFInfo
- Publication number
- CN202276822U CN202276822U CN2011203230454U CN201120323045U CN202276822U CN 202276822 U CN202276822 U CN 202276822U CN 2011203230454 U CN2011203230454 U CN 2011203230454U CN 201120323045 U CN201120323045 U CN 201120323045U CN 202276822 U CN202276822 U CN 202276822U
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- inlet
- dottle
- breeze
- recovery equipment
- silk fiber
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- 239000000835 fiber Substances 0.000 title claims abstract description 29
- 241000208125 Nicotiana Species 0.000 claims abstract description 42
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 42
- 239000000428 dust Substances 0.000 claims abstract description 22
- 238000011084 recovery Methods 0.000 claims abstract description 15
- 238000000926 separation method Methods 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 25
- 238000000746 purification Methods 0.000 claims description 20
- 238000005453 pelletization Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000005266 casting Methods 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 2
- 208000002925 dental caries Diseases 0.000 claims description 2
- 235000019504 cigarettes Nutrition 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 3
- 210000001503 joint Anatomy 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 9
- 238000009826 distribution Methods 0.000 description 5
- 241000124033 Salix Species 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000007667 floating Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004088 simulation Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Combined Means For Separation Of Solids (AREA)
Abstract
The utility model discloses dottel and silk fibre separating and recovering equipment, which belongs to the field of cigarette machinery equipment technology. A dottel purifier is composed of a dust collecting cover and a purifying chamber, wherein, the two cavities are connected in up and down butt joint; the purifying chamber is a bucket like shaped cavity which amplifies from the bottom to the up, and the dust collecting cover is a cavity which reduces from the bottom to the up, and the upper portion is attached to a connection flexible pipe; an air intake surface of the purifying chamber is an inclined plane, and the opposite surface of the inclined plane is a vertical side surface or a vertical side surface at the bottom with an inclination at the upper portion; the upper end of the inclined plane is provided with a charging vibration groove, and the bottom is arranged with the first grade to the fourth grade wind entrance in order, and the opposite side of the inclined lower part of the fourth grade wind entrance is arranged with the fifth grade wind entrance, and the lower part of the fifth grade wind entrance is the main wind entrance, and the lower part of the main wind entrance is provided with a cut tobacco recovery case. The utility model has the advantages of reasonable design, unique and novel structure, and flexible and various operation; fibrous catkins in the dottel which is difficult to be separated can be separated from the cut tobacco, thereby the recovered cut tobacco can reach high purity.
Description
Technical field
The utility model belongs to the cigarette mechanical equipment technical field, is specifically related to a kind of equipment that silk fiber in the dottle after reclaiming is separated and reclaims.
Background technology
In the prior art, total some defective cigarette props up product in the production of cigarette enterprise, and these defective cigarettes prop up the artificial or mechanical method of general employings, and wherein cigarette paper and filter tip etc. are removed, and the reservation pipe tobacco is as the recycling resource.But regular meeting is mixed with a considerable amount of filamentary fibers things in such dottle, these filamentary fibers things in the dottle is separated from dottle, and dottle is purified, and is a kind of very work of difficulty.The applicant once did a few thing for this reason for this reason, had designed a kind of separator, and had applied for patent of invention and utility model patent, and application for a patent for invention number is " 2010102352863 ".But, find that in actual application this device can not satisfy the demands.This mainly is because the foreign material that contain in the dottle of this enterprise are mainly fibrous willow catkins flying in the air, is difficult to separate; Secondly, the cloth bag of traditional sack cleaner is easy to stop up, and in case obstruction promptly has influence on the distribution of the wind speed air quantity of device, therefore, this device can't obtain the separation and the recovering effect of required precision.
The utility model content
Above-mentioned deficiency to prior art; The technical problem that the utility model will solve provides a kind of dottle and silk fiber Separation and Recovery equipment; Realization pipe tobacco and fiber are peeled off fully, have solved the problem of selection by winnowing precision, the pipe tobacco that reclaims through this device separates has been reached produce required requirement.
The technical scheme of the utility model is: a kind of dottle and silk fiber Separation and Recovery equipment are made up of dottle purifier and auto-excitation type water curtain dust pelletizing system, and described dottle purifier is docked up and down by two cavitys of dust gathering arrester and purification chamber and forms; Described purification chamber is the cavity of the similar bucket shape that amplifies from bottom to top, and said dust gathering arrester is the cavity that dwindles from bottom to top, its top be connected flexible pipe and join; The air intake surface in described purification chamber is set to the inclined-plane, described inclined-plane be that upright side or bottom are that inclination is arranged slightly at top, upright side to the side; Be provided with the charging groove that shakes in the top on said inclined-plane; Next coming in order are provided with force one wind inlet, light breeze inlet, force 3 wind inlet and moderate breeze inlet; The side is provided with the fresh breeze inlet at said moderate breeze inlet below tiltedly; Be the main air inlet under the said fresh breeze inlet, under the said main air inlet pipe tobacco collection box be set.
The inclination angle of described inclined-plane and horizontal plane is 50 ° to 60 °.Described main air porch is provided with or is not provided with air register.The air inlet of described force one wind inlet, light breeze inlet, force 3 wind inlet, moderate breeze inlet, fresh breeze inlet and main air inlet is that fix or regulatable.The outlet top of described force one wind inlet, light breeze inlet, force 3 wind inlet, moderate breeze inlet and fresh breeze inlet all is provided with the curved material casting plate that is connected to one with said purification chamber.
Outlet the place ahead of described force one wind inlet, light breeze inlet, force 3 wind inlet is provided with or is not provided with central baffle plate.The outlet top of described moderate breeze inlet and fresh breeze inlet is provided with or is not provided with conical baffled.Described main air inlet is set directly in the cylindrical shell under the moderate breeze inlet, or is arranged on before the web plate.The blowing gas lock is set under the described web plate.
The utility model is reasonable in design; Structure is unique novel, and flexible operation is various, can the fibrous willow catkins flying in the air thing and the pipe tobacco of the very difficult separation in the dottle be separated; Make the pipe tobacco of recovery reach quite high degree of purity; Practice thrift reproducible resource, reduced the cost of enterprise, improved the quality of enterprise product.
Description of drawings
Accompanying drawing 1 is the utility model one example structure sketch map;
Accompanying drawing 2 is another example structure sketch mapes of the utility model;
Accompanying drawing 3 is dottle purifier structure for amplifying sketch mapes in the accompanying drawing 1;
Accompanying drawing 4 is dottle purifier structure for amplifying sketch mapes in the accompanying drawing 2;
Accompanying drawing 5 is air-flow distribution situation sunykatuib analysis sketch mapes in the dottle purifier.
The accompanying drawing acceptance of the bid is kept the score and is stated as follows: a selection by winnowing signal of 1-; The signal of 2-secondary selection by winnowing; 3-tertiary air choosing signal; Four selection by winnowing signals of 4-; Five selection by winnowing signals of 5-; Wind inlet of 6-; 7-secondary wind inlet; 8-tertiary air inlet; Four wind inlets of 9-; Five wind inlets of 10-; 11-purification separation device; 12-pipe tobacco collection box; The 13-air register; The 14-charging groove that shakes; The 15-charging aperture; 16-connects flexible pipe; 17-auto-excitation type water curtain dust pelletizing system; The 18-inclined-plane; 19-main air inlet; 20-material casting plate; 21-is conical baffled; The 22-web plate; The 23-gas lock; 24-central authorities baffle plate; 25-purifies the chamber; The 26-dust gathering arrester.
The specific embodiment
Be described in further detail below in conjunction with the specific embodiment and the relevant technologies problem of accompanying drawing the utility model.Show that dottle of the utility model and silk fiber separating and reclaiming device are made up of pipe tobacco separating equipment for purification 11 and dust pelletizing system two parts among the embodiment like accompanying drawing 1 and accompanying drawing 2.To be producer open the new product of a kind of maturation that changes based on its patent application to dust pelletizing system described here, and sell existing commercially available prod, and its patent No. is that " ZL200920047582.3 " denomination of invention is " a kind of air cleaning unit ".Because the application's separator 11 requires the wind speed of each air intake point comparatively accurate, needs deduster that comparatively stable air quantity is provided.Because the foreign material that the utility model need be rejected are mainly fibrous willow catkins flying in the air, adsorptivity is more intense, and the cloth bag of traditional sack cleaner is easy to stop up, and the injection system effect that carries is little.After cloth bag stopped up, it is big that crushing becomes, and the air quantity that provides reduces, and can influence the selection by winnowing effect.The dust pelletizing system of the utility model is selected auto-excitation type water curtain dust pelletizing system 17 for use.The fibrous willow catkins flying in the air that pipe tobacco purification separation device 11 is selected get into auto-excitation type water curtain dust pelletizing system 17 through connecting flexible pipe 16, and fiber is water insoluble, can be floating on the water surface, and water can recycle after filtering, can be according to field condition, periodic replacement.Wadding fibrously can filter out easily through filter screen and since fiber through the water curtain dedusting after moisture can increase, do not have the problem of kicking up once more.
Accompanying drawing 1 is upright devices with purification separation device 11 in the accompanying drawing 3, all is the empty various baffle plates etc. that are not provided with in its inner chamber, and purification separation device 11 tops are dust gathering arrester 26, and dust gathering arrester 26 tops are with to be connected flexible pipe 16 continuous.Purification separation device 11 middle and lower parts are for purifying chamber 25; Purify chamber 25 and be the structure of the similar bucket shape that enlarges gradually from the bottom to top; It is the main region of carrying out selection by winnowing in this equipment; Purifying the inclined-plane 18 in chamber 25 and the angle of horizontal plane is about 57 °, and the bottom, side on its opposite is upright side, and inclination is arranged slightly at top.Be provided with wind inlet 10 five times setting gradually wind inlet 6, secondary wind inlet 7,9, four wind inlets 9 of 8, four wind inlets of tertiary air inlet opposite side wall below tiltedly on the inclined-plane 18.On inclined-plane 18, there is a curve that 1,2,3,4 four mark indication (opposite also has 5) is arranged successively in the diagram; They are respectively the track signals that material is advanced in each time of expression selection by winnowing, are depicted as wind inlets at different levels and main air inlet 19 with these five adjacent dotted lines of mark.Under main air inlet 19, directly connecing pipe tobacco collection box 12, has been the pure tobacco raw material that can put into production once more from the pipe tobacco of collecting here.
In accompanying drawing 2 and the accompanying drawing 4, the inclined-plane 18 in the purification chamber 25 is about 57 °, and the side on its opposite is upright side.In this example, dust gathering arrester 26 is long, and this is fully to separate with tiny pipe tobacco in order to let silk wad a quilt with cotton, and pipe tobacco can fall, and lighter silk wadding sucks the control of dust pipeline.In purifying chamber 25, to face the chamber central authorities before wind inlet 6, secondary wind inlet 7 and the tertiary air inlet 8 and be provided with central baffle plate 24, central baffle plate 24 is to prevent that pipe tobacco from being kicked up excessively in this effect, directly gets into dust gathering arrester.On 9 and five wind inlets 10 of four wind inlets, being provided with conical baffled 21, conical baffled 21 effects at this is to have prevented that pipe tobacco in heaps from directly falling from purifying the chamber, and this baffle plate works the effect of breaing up.In this example, the place that main air inlet 19 is arranged in the face of web plate 22 under this set, is provided with gas lock 23 under the web plate 22, and pipe tobacco collection box 12 is arranged under the gas lock 23.
Accompanying drawing 5 is air-flow distribution situation sunykatuib analysis sketch mapes in the dottle purifier.The applicant utilizes professional software of the prior art, and pipe tobacco cleaning equipment air-flow distribution situation is carried out drawing simulation of air flow distribution map as shown in the figure after the sunykatuib analysis.
Combine actual material operation to describe this purification separation device 11 below again, this purification separation device 11 comprises that (this description is a template with accompanying drawing 1 and 3 to the Pyatyi selection by winnowing, asks for an interview accompanying drawing 1 and 3; Solid line on inclined-plane 18 is the running orbit of simulation material; Dotted line and arrow are the simulation wind direction), material is fed intake by the groove 14 that shakes, after material gets into purification separation device 11 from charging aperture 15; By the groove 14 that shakes a material casting process is provided; Shaking is provided with wind inlet 6 below the groove 14 one time, and it provides a side air admission to the material choosing of wafing, and opens pipe tobacco and fiber separation.Visible by accompanying drawing 5, the right side of equipment forms a high wind speed passage, because filament proportion is lighter; Side direction wind wafts and selects and can filament be blown to high wind speed passage place; Take the purification casing out of by dedusting wind, and pipe tobacco proportion is bigger, directly falls to carry out the next stage selection by winnowing; Pipe tobacco after the one-level selection by winnowing is fallen on inclined-plane 18 and the material casting plate 20, carries out the secondary selection by winnowing.Material casting plate 20 is positioned at secondary wind and enters the mouth above 7 air inlets, and in fact said material casting plate 20 is motionless, and it has just accepted material; Under wind action, throw material come; By the side direction wind that the gets into choosing of wafing, further separate pipe tobacco with fiber, below selection by winnowing at different levels carry out successively.Main air intake passage by purification separation device 11 lower ends is that main air inlet 19 provides vertically-supplying air to carry out flotation, further separates pipe tobacco and filament, advances dust pelletizing system to fiber collecting through wind motion.Material has all been removed foreign material and silk fiber through after the Pyatyi selection by winnowing, falls into pipe tobacco collection box 12 and sends into production line and use as raw material.
The utility model adopts modularized design, when the supplied materials pipe tobacco is qualified, need not reject when wadding fibrous, and the office of can keeping watch is fallen, and material no longer carries out selection by winnowing, directly from the groove that shakes through inclined-plane 18 landings in pipe tobacco collecting box 12.
The design considerations of brief description the utility model.Because fiber is little with the specific gravity difference of pipe tobacco in the material, and good multifilament involves with pipe tobacco and is in the same place, and a selection by winnowing will reach that precision is very difficult preferably.When selection by winnowing, must guarantee loose the opening that pipe tobacco is enough, and pipe tobacco and fiber will peel off fully, the utility model adopts the method for multistage pneumatic separation to rely on side direction wind to break up material, realizes that pipe tobacco and fiber peel off fully, solves the problem of selection by winnowing precision.
Embodiment through an experiment further describes below.Simulated experiment through to material learns that the layer thickness of material effect when 6mm is following is better, and present embodiment design pipe tobacco cleaning equipment width is 500mm, and charging groove 14 width that shake are 450mm, and the unit weight of pipe tobacco is 110-120kg/m
3, the unit weight coefficient is 0.4-0.6, the transporting velocity of the groove 14 that shakes is calculated by 0.5m/s, draw the equipment effect when better mass flow be 265kg/h.Handle bigger flow if desired, need to increase the width of shake groove and pipe tobacco cleaning equipment.
Learn that through experiment the floating velocity of single fiber is about 1m/s, and the floating velocity of pipe tobacco is 4-6m/s (constituting according to pipe tobacco, different).Each side air admission mouth width of this equipment is scalable, and bottom main air inlet size is also adjustable.Be transferred to maximum to each side air admission mouth, the side air admission mouth is of a size of 50 * 500mm, and wind speed is got 3.5m/s at present; The bottom air inlet mouth also is transferred to maximum, is of a size of 250 * 500mm, and wind speed is got 1.5m/s, learns after the calculating that the total blast volume that needs is 2230m
3/ h considers certain air leakage coefficient, and the dedusting fan type selecting is 4-72 NO.3.2A (2.2KW, 2729m
3/ h, 1091Pa), it is a turnover panel that pipeline is furnished with air register 13, can regulate total blast volume according to field condition.
Also need consider the moisture in cut tobacco problem during this equipment of use, because moisture is big more, separating difficulty is big more, the relation of concrete selection by winnowing effect and the moisture in cut tobacco online experiment that awaits.
Claims (9)
1. dottle and silk fiber Separation and Recovery equipment; Contain auto-excitation type water curtain dust pelletizing system; It is characterized in that: described Separation and Recovery equipment is made up of dottle purifier (11) and auto-excitation type water curtain dust pelletizing system (17), and described dottle purifier (11) is docked up and down by (25) two cavitys of dust gathering arrester (26) and purification chamber and forms; Described purification chamber (25) is the cavity of the similar bucket shape that amplifies from bottom to top, and said dust gathering arrester (26) is the cavity that dwindles from bottom to top, its top be connected flexible pipe (16) and join; The air intake surface in described purification chamber (25) is set to inclined-plane (18), described inclined-plane (18) be that upright side or bottom are that inclination is arranged slightly at top, upright side to the side; Be provided with the charging groove (14) that shakes in the top of said inclined-plane (18); Next coming in order are provided with force one wind inlet (6), light breeze inlet (7), force 3 wind inlet (8) and moderate breeze inlet (9); Said moderate breeze inlet (9) tiltedly the below the side is provided with fresh breeze inlet (10); Be main air inlet (19) under the said fresh breeze inlet (10), under the said main air inlet (19) pipe tobacco collection box (12) be set.
2. a kind of dottle according to claim 1 and silk fiber Separation and Recovery equipment is characterized in that: described inclined-plane (18) are 50 ° to 60 ° with the inclination angle of horizontal plane.
3. a kind of dottle according to claim 1 and silk fiber Separation and Recovery equipment is characterized in that: described main air inlet (19) locates to be provided with or not to be provided with air register (13).
4. a kind of dottle according to claim 1 and silk fiber Separation and Recovery equipment is characterized in that: the air inlet of described force one wind inlet (6), light breeze inlet (7), force 3 wind inlet (8), moderate breeze inlet (9), fresh breeze inlet (10) and main air inlet (19) is that fix or regulatable.
5. a kind of dottle according to claim 1 and silk fiber Separation and Recovery equipment is characterized in that: the curved material casting plate (20) that is connected to one with said purification chamber (25) all is set above the outlet of described force one wind inlet (6), light breeze inlet (7), force 3 wind inlet (8), moderate breeze inlet (9) and fresh breeze inlet (10).
6. a kind of dottle according to claim 1 and silk fiber Separation and Recovery equipment is characterized in that: outlet the place ahead of described force one wind inlet (6), light breeze inlet (7), force 3 wind inlet (8) is provided with or is not provided with central baffle plate (24).
7. a kind of dottle according to claim 1 and silk fiber Separation and Recovery equipment is characterized in that: the outlet top of described moderate breeze inlet (9) and fresh breeze inlet (10) is provided with or is not provided with conical baffled (21).
8. a kind of dottle according to claim 1 and silk fiber Separation and Recovery equipment is characterized in that: described main air inlet (19) is set directly in the cylindrical shell under the moderate breeze inlet (9), or is arranged on web plate (22) before.
9. a kind of dottle according to claim 8 and silk fiber Separation and Recovery equipment is characterized in that: blowing gas lock (23) is set under the described web plate (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203230454U CN202276822U (en) | 2011-08-31 | 2011-08-31 | Dottel and silk fibre separating and recovering equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203230454U CN202276822U (en) | 2011-08-31 | 2011-08-31 | Dottel and silk fibre separating and recovering equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202276822U true CN202276822U (en) | 2012-06-20 |
Family
ID=46223010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203230454U Expired - Lifetime CN202276822U (en) | 2011-08-31 | 2011-08-31 | Dottel and silk fibre separating and recovering equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202276822U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102948923A (en) * | 2011-08-31 | 2013-03-06 | 湖北中烟工业有限责任公司 | Separation and recovery device for dottle and tobacco fiber |
| CN105228473A (en) * | 2013-03-06 | 2016-01-06 | Comas-建设专用机股份公司 | For from having the method and apparatus reclaiming tobacco leaf in filter-tip cigarette |
-
2011
- 2011-08-31 CN CN2011203230454U patent/CN202276822U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102948923A (en) * | 2011-08-31 | 2013-03-06 | 湖北中烟工业有限责任公司 | Separation and recovery device for dottle and tobacco fiber |
| CN102948923B (en) * | 2011-08-31 | 2014-08-20 | 湖北中烟工业有限责任公司 | Separation and recovery device for dottle and tobacco fiber |
| CN105228473A (en) * | 2013-03-06 | 2016-01-06 | Comas-建设专用机股份公司 | For from having the method and apparatus reclaiming tobacco leaf in filter-tip cigarette |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120620 Effective date of abandoning: 20140820 |
|
| RGAV | Abandon patent right to avoid regrant |