CN202270793U - Automatic beading machine - Google Patents
Automatic beading machine Download PDFInfo
- Publication number
- CN202270793U CN202270793U CN2011203906908U CN201120390690U CN202270793U CN 202270793 U CN202270793 U CN 202270793U CN 2011203906908 U CN2011203906908 U CN 2011203906908U CN 201120390690 U CN201120390690 U CN 201120390690U CN 202270793 U CN202270793 U CN 202270793U
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- Prior art keywords
- beading
- groove
- base plate
- automatic
- roller
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- Expired - Fee Related
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The utility model provides an automatic beading machine, which belongs to aluminum product reinforcing rib processing devices and comprises a beading groove, a beading roller wheel, a beading pressure mechanism and a pushing mechanism. The beading roller wheel is arranged on the lower portion of the beading pressure mechanism, the beading groove is arranged under the beading roller wheel, and the pushing mechanism is connected with the beading pressure mechanism and can push the beading pressure mechanism to translate along the direction of the beading groove. The automatic beading machine has the advantages that beading length can be adjusted, deformation of a pressed thin aluminum sheet reinforcing rib is small and the like. Further, beading can be automatically operated by controlling air pressure through a programmable logic controller (PLC), thereby being convenient to operate and improving working efficiency.
Description
Technical field
The utility model relates to a kind of metallic plate process equipment, particularly a kind of aluminium sheet reinforcement press device.
Background technology
The beading operation tradition of sheet metal product fine finishining industries such as aluminum current is the fluid pressure type vertical compression or adopts special equipment to nibble processing; Bigger through the thin aluminium template material reinforcement flexural deformation of conventional hydraulic formula vertical compression processing; Do not meet the drawing requirement of corresponding reinforcement, poor; It is low that special equipment is nibbled processing reinforcement efficient, and the price of special equipment is high, and the corresponding height of cost that product is comprehensive directly causes Enterprises'Competitiveness to descend.
Summary of the invention
The technical scheme that the utility model addresses the above problem is; Said automatic beading machine; Comprise beading groove 11, beading roller 1, beading pressure mechanism 7, pushing mechanism 23, said beading roller 1 is arranged at beading pressure mechanism 7 bottoms, and said beading groove 11 is arranged at beading roller 1 below; Said pushing mechanism 23 connects beading pressure mechanism 7, can promote beading pressure mechanism 7 along the 11 direction translations of beading groove.
Reinforcement for ease of making compacting is smooth, and said beading pressure mechanism 7 is arranged on the track 19 parallel with beading groove 11.
For making beading roller 1 ability perpendicular alignmnet beading groove 11, said beading roller 1 is connected with beading pressure mechanism 7 through the roller guiding mechanism 6 that beading pressure mechanism 7 bottoms are provided with.
For ease of workpiece to be processed is put into working space, promptly between beading roller 1 and the beading groove 11, said beading groove 11 bottoms are provided with hold-down mechanism, and said hold-down mechanism can make beading groove 11 move vertically.
Said hold-down mechanism comprises pressure generator 13, base plate guiding mechanism 22 and base plate 10, and beading groove 11 is arranged on the base plate 10, under pressure generator 13 settings and the base plate, connects base plates through base plate guiding mechanism 22.
For ease of place work piece and keep its stable state, on the said base plate 10 retainer plate 15 is set, said retainer plate 15 extends in the one or both sides of base plate 10 outward.
For ease of the location of workpiece, said retainer plate 15 and base plate 10 are provided with locating piece 14.
Be not shifted in order to make in the beading process workpiece keep fixing, under the said guide rail and be positioned at beading roller 1 both sides a binder crossbeam 16 parallel with beading groove 11 respectively is set.
In order not damage with binder crossbeam 16 workpiece pressings, said binder crossbeam 16 bottoms are provided with cushion 18.
For ease of the length of control reinforcement, said beading groove 11 is provided with location mold insert 12.
The beneficial effect of the utility model:
With processing 1750x1120x0.61 aluminium sheet is example (required reinforcement specification is 1600*10*3.6).
Adopt special equipment to nibble the processing reinforcement, 1,800,000 yuans of every equipment, processing reinforcement efficient is low, process every reinforcement and needs clock more than 3 minutes, need staff 2 people.
Adopt the equipment of present technique scheme, only 40,000 yuan of every equipment manufacturing cost processs every muscle and are only needed 20 seconds/bar, and the distortion of gained aluminium sheet is very little, need staff 2 people.
It is thus clear that the utility model has increased substantially production efficiency, has reduced cost of investment.
Description of drawings
Fig. 1 is the utility model beading roller and beading pressure mechanism structure chart.
Fig. 2 is structural representations such as the utility model base plate, beading groove and retainer plate.
Fig. 3 is the structural representation of the utility model binder crossbeam and guide rail.
Fig. 4 is the utility model pushing mechanism and beading pressure mechanism sketch map.
Fig. 5 is the utility model overall structure cutaway view.
The specific embodiment
In conjunction with Fig. 1-5 explanation present technique scheme.
Said automatic beading machine, key position comprise beading groove (11), beading roller (1), beading pressure mechanism (7), pushing mechanism (23).Said beading roller (1) is arranged at beading pressure mechanism (7) bottom (7); Said beading groove (11) is arranged at beading roller (1) below; Said pushing mechanism (23) connects beading pressure mechanism (7), can promote beading pressure mechanism (7) along beading groove (11) direction translation.
The length of beading groove (11), width, and length decide by the parameter request of the reinforcement of required processing.Present embodiment beading pressure mechanism (7) and pushing mechanism (23) all adopt cylinder, can certainly adopt hydraulic mechanism, electronic or other transmission mechanisms.
Beading roller (1) is fixed on the roller supporting seat (4) with pin (2), bearing (3).Roller supporting seat (4) through interior hexagonal (8) roller guiding mechanism (6) with being assembled in roller mount backing plate (5) below, roller control cylinder (7) is installed in roller mount backing plate (5) top, the pars contractilis of roller control cylinder (7) is connected with roller guiding mechanism (6).When the pars contractilis that makes the roller control cylinder moves downward, beading roller (1) and then moves downward.
The effect of roller guiding mechanism (6) is after making beading roller (1) move downward certain distance, still can perpendicular alignmnet beading groove (11)
Pushing mechanism (23) connects beading pressure mechanism (7), and connected mode can directly connect, and is as shown in Figure 4.Pushing mechanism (23) one ends are connected on fixed block (24) or the frame, and the other end is connected to roller mount backing plate (5).
Reinforcement for ease of making compacting is smooth, and said beading pressure mechanism (7) is arranged on the track (19) parallel with beading groove (11), and is as shown in Figure 3.Beading groove (11) is a straight line in the diagram, in fact also can do camber or certain curve, and said track this moment (19) must be parallel with beading groove (11).
For ease of charging, just workpiece to be processed is put into working space, promptly between beading roller (1) and the beading groove (11), said beading groove (11) bottom is provided with hold-down mechanism, and said hold-down mechanism can make beading groove (11) move vertically.During charging move downward beading groove (11), working space increases, and the rearward recess workpiece pressing that moves upward is accomplished in charging.
Said hold-down mechanism comprises pressure generator (13), base plate guiding mechanism (22), gripper shoe (9) and base plate (10); Beading groove (11) is arranged on the base plate (10); Pressure generator (13) is arranged under the base plate (10) on the gripper shoe (9), and pressure generator (13) connects base plate (10) through base plate guiding mechanism (22).The effect of base plate guiding mechanism (22) is to guarantee that base plate (10) and beading groove (11) move vertically.Pressure generator (13) can be cylinder, spring or other other have a mechanism of Telescopic.
For ease of placing roomy workpiece and keeping its stable state, retainer plate (15) is set on the said base plate (10), said retainer plate (15) extends in the one or both sides of base plate (10) outward.
For ease of the location of workpiece, said retainer plate (15) and base plate (10) are provided with locating piece (14).When the aluminium sheet of the same specification of batch machining, suitably regulate the position of locating piece (14), as shown in Figure 2, directly shift aluminium sheet onto position, the left side is spacing by the locating piece (14) on the base plate (10), and the top is spacing by the locating piece on the retainer plate (15), can accomplish the location.
Be not shifted in order to make in the beading process workpiece keep fixing, under the said guide rail and be positioned at beading roller (1) both sides a binder crossbeam (16) parallel with beading groove (11) respectively is set.As shown in Figure 3, roller supporting seat (4) below is slide (20), and slide (20) is buckled on the guide rail (19), is binder crossbeam (16) under the guide rail
In order not damage with binder crossbeam (16) workpiece pressing, said binder crossbeam (16) bottom is provided with cushion (18).The available silica gel of said cushion (18), or other flexible materials.
For ease of the length of control reinforcement, said beading groove (11) is provided with location mold insert (12), and the position of said location mold insert (12) on beading groove (11) length direction is adjustable.
The overall diagram of an embodiment of present technique scheme is as shown in Figure 5.
When workpiece is in place with locating piece (14) location or through measurement and positioning; The control hold-down mechanism workpiece pressing that moves upward, operation beading pressure mechanism (7) down moves beading roller (1), presses to beading groove (11) to aluminium sheet; Start pushing mechanism (23) then; Move horizontally beading pressure mechanism (7) along guide rail (19), after reaching location mold insert (12), stop, accomplishing next workpiece to be processed such as the back that resets of each parts.This process can be by programmable logic controller (PLC) (PLC) control automatically.
Claims (10)
1. automatic beading machine; It is characterized in that: comprise beading groove (11), beading roller (1), beading pressure mechanism (7), pushing mechanism (23); Said beading roller (1) is arranged at beading pressure mechanism (7) bottom; Said beading groove (11) is arranged at beading roller (1) below, and said pushing mechanism (23) connects beading pressure mechanism (7), can promote beading pressure mechanism (7) along beading groove (11) direction translation.
2. automatic beading machine as claimed in claim 1 is characterized in that: said beading pressure mechanism (7) is arranged on the track (19) parallel with beading groove (11).
3. according to claim 1 or claim 2 automatic beading machine, it is characterized in that: said beading roller (1) is connected with beading pressure mechanism (7) through the roller guiding mechanism (6) that beading pressure mechanism (7) bottom is provided with.
4. according to claim 1 or claim 2 automatic beading machine, it is characterized in that: said beading groove (11) bottom is provided with hold-down mechanism, and said hold-down mechanism can make beading groove (11) move vertically.
5. automatic beading machine as claimed in claim 4; It is characterized in that: said hold-down mechanism comprises pressure generator (13), base plate guiding mechanism (22) and base plate (10); Beading groove (11) is arranged on the base plate (10); Under pressure generator (13) setting and the base plate (10), connect base plate (10) through base plate guiding mechanism (22).
6. automatic beading machine as claimed in claim 5 is characterized in that: retainer plate (15) is set on the said base plate (10), and said retainer plate (15) extends in the one or both sides of base plate (10) outward.
7. automatic beading machine as claimed in claim 6 is characterized in that: said retainer plate (15) and base plate (10) are provided with locating piece (14).
8. according to claim 1 or claim 2 automatic beading machine is characterized in that: under the said guide rail and be positioned at beading roller (1) both sides a binder crossbeam (16) parallel with beading groove (11) respectively is set.
9. automatic beading machine as claimed in claim 8 is characterized in that: said binder crossbeam (16) bottom is provided with cushion (18).
10. according to claim 1 or claim 2 automatic beading machine, it is characterized in that: said beading groove (11) is provided with location mold insert (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203906908U CN202270793U (en) | 2011-10-14 | 2011-10-14 | Automatic beading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203906908U CN202270793U (en) | 2011-10-14 | 2011-10-14 | Automatic beading machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202270793U true CN202270793U (en) | 2012-06-13 |
Family
ID=46191180
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203906908U Expired - Fee Related CN202270793U (en) | 2011-10-14 | 2011-10-14 | Automatic beading machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202270793U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102357575A (en) * | 2011-10-14 | 2012-02-22 | 南南铝业股份有限公司 | Automatic rib pressing machine |
| CN106270748A (en) * | 2015-05-27 | 2017-01-04 | 鞍钢股份有限公司 | Method for ensuring that deformed steel plate smoothly passes through oscillating roller way of crop shear |
| CN110899424A (en) * | 2019-11-30 | 2020-03-24 | 江西远大保险设备实业集团有限公司 | Automatic molding of ribbed shelf of metal furniture |
-
2011
- 2011-10-14 CN CN2011203906908U patent/CN202270793U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102357575A (en) * | 2011-10-14 | 2012-02-22 | 南南铝业股份有限公司 | Automatic rib pressing machine |
| CN102357575B (en) * | 2011-10-14 | 2014-10-01 | 南南铝业股份有限公司 | Automatic rib pressing machine |
| CN106270748A (en) * | 2015-05-27 | 2017-01-04 | 鞍钢股份有限公司 | Method for ensuring that deformed steel plate smoothly passes through oscillating roller way of crop shear |
| CN106270748B (en) * | 2015-05-27 | 2018-11-06 | 鞍钢股份有限公司 | Method for ensuring that deformed steel plate smoothly passes through oscillating roller way of crop shear |
| CN110899424A (en) * | 2019-11-30 | 2020-03-24 | 江西远大保险设备实业集团有限公司 | Automatic molding of ribbed shelf of metal furniture |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120613 Termination date: 20141014 |
|
| EXPY | Termination of patent right or utility model |