CN202260898U - Stator automatic production line - Google Patents
Stator automatic production line Download PDFInfo
- Publication number
- CN202260898U CN202260898U CN2011203790333U CN201120379033U CN202260898U CN 202260898 U CN202260898 U CN 202260898U CN 2011203790333 U CN2011203790333 U CN 2011203790333U CN 201120379033 U CN201120379033 U CN 201120379033U CN 202260898 U CN202260898 U CN 202260898U
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- Prior art keywords
- bar
- automatic production
- production line
- send
- cramp
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Abstract
The utility model discloses a stator automatic production line, comprising a plate arrangement device, a laminating device and a transferring device arranged between the plate arrangement device and the laminating device. The stator automatic production line has features of high generation efficiency, high quality of the produced stator, reduced labor intensity and risk of industrial injury and reduced production cost of the stator in the corporation.
Description
Technical field
The utility model belongs to the motor manufacturing technology field, relates in particular to a kind of stator automatic production line.
Background technology
Existing stator manufacturing machine has Device for piling sheets, lamination fastener of motor, press.These machineries all separate, and all each needs a people to operate to each machinery.
At first, manage sheet with Device for piling sheets, this needs personnel to operate; Also need carry out weigh, measuring height in the time of resonable, after the punching reason is got well, need iron wire that punching is bound the punching of managing; This is to prevent that the punching of managing from disperseing; After these work are all finished, need taking out in the mould of punching on the Device for piling sheets, and stack neat.
Secondly, cut cramp with lamination fastener of motor, this needs personnel to operate, and before cutting, measures the length of required cramp earlier, cuts, and the cramp of well cutting is managed.
Once more, need the cramp of well cutting be put into the cramp groove of the good punching of reason, and will put cramp well with hammer and knock,, be unlikely to come off to let cramp block in the cramp groove.
At last, the punching that the staff will put cramp well is moved to and is carried out punching press on the press, and with high pressure air rifle the cramp in the cramp groove is flattened, and has at this moment just made stator, and last staff takes out of ready-made stator come from press with hand.
More than whole operation need four people to operate altogether, and when press and Device for piling sheets when carrying out mould replacing, all need the expensive time; This has just reduced operating efficiency; Caused the increase of cost, and each operation needs all the people to come manual operations, have the risk of industrial injury.
The utility model content
The utility model technical problem to be solved provides the stator automatic production line that a kind of formation efficiency stator quality high, that generate is high and reduce labour intensity and industrial injury risk, to reduce the stator production cost, to overcome the deficiency that prior art exists.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme:
A kind of stator automatic production line is characterized in that: comprise reason sheet device, stack-press device and be located at the grass-hopper between reason sheet device and the stack-press device.
In the utility model, said reason sheet device is made up of Device for piling sheets structure and feeding mechanism two parts.
Said Device for piling sheets structure comprises reason sheet platform and first elevating mechanism that is positioned at reason sheet platform below; Be provided with a pit in the middle of the resonable platform; The center has first centre bore in the pit, is provided with first supporting plate in the pit, and the first supporting plate center has first die hole; First die hole with first centre bore concentric and diameter greater than centre bore; Aligning first centre bore on first elevating mechanism and the position of first die hole are provided with the mould fore-set, and on first elevating mechanism, are positioned at the other rotary drive mechanism that drives the rotation of mould fore-set that also is provided with of mould fore-set, and the position that is positioned at the other corresponding punching cramp groove of first die hole at first supporting plate also is provided with first backstay.
Said feeding mechanism includes second elevating mechanism, is positioned at first support on second elevating mechanism, is positioned at two group of first slide block on first support, is fixed on two first guide rails on first slide block.Be provided with first distance regulating mechanism between two group of first slide block, have T type groove on first guide rail, this T type groove is provided with first of T type and send bar, and first send the bar back side to have the flank of tooth, is provided with motor on the guide rail side, and the gear of mesh tooth face is installed on the motor; Send the front end of bar also to be provided with pressure pin first.And the position of corresponding pressure pin also is provided with out the groove of the ccontaining pressure pin on resonable platform and the supporting plate in the both sides of first die hole.
In order to respond to the weight that stacks of punching automatically, be positioned at first pressure pin below in the said pit and be provided with electronic scale.
In the utility model; Said transfer device comprises second support and is positioned at two group of second slide block on second support; With two second slide rails that lay respectively on second slide block; Also be provided with on this second slide rail by motor and gear drive second and send bar, be provided with second distance regulating mechanism between two group of second slide block, said second send the bar front end also to be provided with opening location hole to the inside.
In the utility model; Said stack-press device comprises workbench; Be positioned at first pressing plate from top to bottom, second pressing plate and the hydraulic jack of workbench top; Four jiaos at workbench are provided with guide pillar, and first pressing plate is fixed on the limit piston rod of hydraulic jack two sides, and the center piston bar at the hydraulic jack center is fixed on second pressing plate and center piston bar lower end is connected with pressure head; Have the pressure hole, center that the appearance pressure head passes at the center of first pressing plate, this center presses the position of the corresponding punching cramp of the inner surface groove in hole to be provided with rolling wheel; The below of workbench is provided with staked shelf, and this staked shelf is provided with the 3rd elevating mechanism, and both sides are respectively equipped with one the 3rd guide rail on the 3rd elevating mechanism, be provided with again on the 3rd guide rail the 3rd send bar and drive the 3rd send bar motor and gear; Send at two the 3rd to be positioned at the workbench zone line on the bar and to be fixed with supporting bracket, be provided with removable second supporting plate in the middle of the supporting bracket, have second die hole, the lobed step in the second die hole edge in the middle of this second supporting plate; Below a staked shelf, also be provided with the cramp conveying mechanism; On a staked shelf, also be provided with the cramp cutting machine.
Said cramp conveying mechanism is by vertical fixed head and be distributed in being made up of motor-driven many pair rollers on the fixed head.
In order to change the mould of different size automatically; Rotating disk is established in said bottom at workbench; Lay the mould of different size on the rotating disk, the mould surrounded surface has positioning edge, the said correspondence second die hole position in workbench bottom also be provided with electronic mould fore-set below ground.Adopt such structure, have and change the advantage that mould speed is fast, efficient is high
Adopt technique scheme, the stator quality that the utlity model has the formation efficiency height, generates height and the advantage that reduces labour intensity and industrial injury risk have reduced the stator production cost.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is elaborated:
Fig. 1 is the utility model stator automatic production line vertical view;
Fig. 2 is that the A of the reason sheet device among Fig. 1 is to view;
Fig. 2-1 rises view for Fig. 2 feeding mechanism;
Fig. 2-2 is that A-A among Fig. 2-1 is to cutaway view;
Fig. 3 is that the B of the grass-hopper among Fig. 1 is to view;
Fig. 4 is that the C of the stack-press device among Fig. 1 is to view;
Fig. 5 for the D that laminates pressure device among Fig. 1 to view;
Fig. 6 be among Fig. 4 B-B to view.
Embodiment
As shown in Figure 1, the stator automatic production line of the utility model comprises reason sheet device 100, stack-press device 300 and the grass-hopper 200 between reason sheet device 100 and stack-press device 300.Wherein manage sheet device 100 and be used for putting punching in order closed assembly, grass-hopper 200 is used for the good punching of arrangement closed assembly is transferred to stack-press device 300, and good punching that last 300 of stack-press devices will be put closed assembly in order compresses and buckles cramp and fixes.
Like Fig. 2, shown in Fig. 2-1, reason sheet device 100 is made up of Device for piling sheets structure 400 and feeding mechanism 500.。
Shown in Fig. 1, Fig. 2, Fig. 2-1; Wherein Device for piling sheets structure 400 comprises reasonable platform 401 and first elevating mechanism 403 that is positioned at reason sheet platform 401 belows; Be provided with a pit 404 in the middle of the resonable platform 401; The center has first centre bore 405 in the pit 404, is provided with first supporting plate, 407, the first supporting plates, 407 centers in the pit 404 and has first die hole 408; Concentric and diameter also is provided with electronic scale 409 greater than centre bore 405 to first die hole 408 below first supporting plate 407 with first centre bore 405.Aligning first centre bore 405 on first elevating mechanism 403 and the position of first die hole 408 are provided with mould fore-set 410; And on first elevating mechanism 403, be positioned at the mould fore-set 410 other rotary drive mechanisms 411 that drive the rotation of mould fore-set that also are provided with, the position that is positioned at first die hole, 408 other corresponding punching cramp grooves at first supporting plate 407 also is provided with first backstay 412.
In conjunction with Fig. 2-1, shown in Figure 3, feeding mechanism 500 includes first support 501, is positioned at two group of first slide block 502 on first support 501, is fixed on two first guide rails 503 on first slide block 502.Be provided with first distance regulating mechanism 504 (with reference to figure 1) between two group of first slide block 502, this first distance regulating mechanism 504 can be regulated two first distances between the guide rail 503, thereby adapts to the good punching of reason of carrying different size.As Fig. 2-2; Have T type groove 505 on first guide rail 503, this T type groove 505 is provided with first of T type and send bar 506, the first to send bar 506 back sides to have the flank of tooth 507; Be provided with motor 5081 (with reference to figure 1) on guide rail 503 sides, the gear 508 of mesh tooth face 507 is installed on the motor 5081.Send the front end of bar 506 also to be provided with pressure pin 509 first.And the position of corresponding pressure pin 509 also is provided with out the groove 510 on resonable platform 401 and the supporting plate 407 in the both sides of first die hole 408.First support 501 is positioned on second elevating mechanism 511.
As shown in Figure 1 again; The placement direction of grass-hopper 200 is vertical with reason sheet device 100; In conjunction with shown in Figure 3; Comprise second support 201 be positioned on second support 201 about two group of second slide block 202 and lay respectively at about two second slide rails 203 on second slide block 202, also be provided with on this second slide rail 203 by motor 204 (among Fig. 1) and second of gear (not shown) driving and send bar 206; Be provided with second distance regulating mechanism 207 between two group of second slide block 202, send second in addition that the front end upper surface also is provided with opening location hole 208 to the inside on the bar 206.
Like Fig. 4 and shown in Figure 5; Stack-press device 300 comprises workbench 301; Be positioned at first pressing plate 302 from top to bottom and second pressing plate 303 and the hydraulic jack 304 of workbench 301 tops; Be provided with guide pillar 305, the first pressing plates 302 at workbench 301 four jiaos and be fixed on the limit piston rod 306 of hydraulic jack 304 two sides, the center piston bar 307 at hydraulic jack 304 centers is fixed on second pressing plate 303 and center piston bar 307 lower ends are provided with pressure head 308.First pressing plate 302 can move up and down along guide pillar 305 under hydraulic jack 304 drives with 308 of pressure heads, and second pressing plate 303 plays a part steady head 308.Have the center at the center of first pressing plate 302 and press the hole, this center presses hole 3071 can let pressure head 308 pass, and the center presses the position of the corresponding punching cramp of the inner surface groove in hole 3071 to be provided with rolling wheel 309.
Below workbench 301, be provided with a staked shelf 310; This staked shelf 310 is provided with the 3rd elevating mechanism 311; The 3rd elevating mechanism 311 be provided with both sides be respectively equipped be provided with again on one the 3rd guide rail, 312, the three guide rails 312 the 3rd send bar 313 and drive the 3rd send bar 313 motor and gear 315.In conjunction with shown in Figure 6; Send at two the 3rd and to be positioned at workbench 301 zone lines on the bar 313 and to be fixed with supporting bracket 316; Be provided with second supporting plate 317 of replaceable different size mould in the middle of the supporting bracket 316; Has the lobed step 3181 in second die hole, 318, the second die holes, 318 edges in the middle of this second supporting plate 317.This protruding step 3181 can guarantee that the rolling wheel 309 in first pressing plate 302 can be rolled into the lower end from the upper end always when the roll extrusion cramp, have two perforation 3182 in addition in step 3181 both sides.
Below a staked shelf 310, be provided with cramp conveying mechanism 319, cramp conveying mechanism 319 has four, respectively four cramp groove positions of corresponding punching.Cramp conveying mechanism 319 is with regard to a vertical fixed head and be distributed in being made up of motor-driven many pair rollers on the fixed head.These rollers are upwards carried cramp and in the process of carrying, and the cross section of cramp is squeezed into triangle.In addition, the position of corresponding cramp also is provided with cramp cutting machine 320 on a staked shelf 310.Cramp cutting machine 320 is used for cramp is cut into segment.
As shown in Figure 4 again; Also have bottommost at workbench 301 to be provided with to place at interval the rotating disk 321 on the different size mould 10 (have on mould 10 circumferential surfaces here punching is positioned positioning edge 11), the position below rotating disk 321 is positioned at mould has through hole.And also be provided with electronic mould fore-set (invisible among the figure) below ground in correspondence second die hole 318 positions of workbench bottom.When the mould of corresponding specification forwarded the lower position of second die hole 318 under rotating disk drives, underground electronic mould fore-set was with the surface of mould jacking to workbench 301 from down.
More than be exactly the stator automatic production line of the utility model, its working method is following:
1, resonable is installed first supporting plate 407 of more finishing changing earlier corresponding specification on 100; Place mould 10 then; Utilize first lifting body 403 with 410 jackings of mould fore-set in mould 10 and support mould 10 and drive 410 rotations of mould fore-sets with rotary drive mechanism 411, mould is and then rotated.In mould 10 rotary courses; Blocks of placement punching on mould 10, and then rotation of punching meeting like this is when punching cramp groove rotates to first backstay 412; The punching meeting is fallen along mould in the guide-localization effect of first backstay, and final punching of being scattered slices is like this put in order regular.
2, after punching that electronic scale 409 senses arrangement reached the regulation component, the workman was inserted in the location hole of the punching of putting in order with two locating bars.At this moment second elevating mechanism 511 will rise and jacking support 501 and last pressure pin 509 thereof; At this moment the pressure pin 509 (punching of putting in order this moment also is positioned on the pressure pin 509 of both sides) that is positioned at groove 510 will hold up the punching of putting in order; To holding up predetermined altitude (surpassing the height that second of grass-hopper 200 send bar 206 slightly); Motor 508 and gear 508 can drive first and send bar 506 to drive pressure pins 509 punching of putting in order is transported to the top (at this moment second sending location hole 208 on the bar 206 to be positioned at the rear end of grass-hopper) that second of grass-hopper 200 send bar 206; Fall then and the punching of putting in order is placed on second send on the bar 206; And the locating bar in the punching of putting in order is fixed on second send in the location hole 208 of bar 206; Play punching firmly is placed on second send on the bar 206, in course of conveying, dissipate to prevent punching.
3, subsequently, second send bar 206 under motor 204 and gear drive, the place ahead to be delivered in the punching of putting in order along second slide rail 203.After arriving anterior position, the 3rd elevating mechanism 311 in the stack-press device 300 is with supporting bracket 316 jack-up.After the jack-up, the 3rd send bar 313 under motor and gear 315 drivings, to drive supporting bracket 316 below the punching of putting in order.
4, at this moment; Second distance regulating mechanism 207 in the transfer device 200 can strut distance between second slide block 202; Make two second to send the distance between the bar 206 to become big, thereby make second to send the punching of putting in order on the bar 206 to drop on the supporting bracket 316 of stack-press device 300.At this moment, the locating bar in the punching is fixed in the perforation 3182, plays that punching firmly is placed on the step 3181, dissipates when carrying to prevent punching.Supporting bracket 316 is returned to original position again under motor, gear 315 and the 3rd elevating mechanism 311 drive then, and the punching of putting in order is positioned on the workbench 301.
5, then, underground electronic mould fore-set can be fixed punching with corresponding mould jacking to work top 301 and be supported in the punching of putting in order, and the locating bar in the punching at this moment can drop from the perforation on the step 3,181 3182 automatically.Then, the center pressure that hydraulic jack 304 meeting drive ram 308 are passed first pressing plate 302 compresses punching, after compressing; Cramp passes under the conveying of cramp conveying mechanism 319 in four cramp grooves of punching; First pressing plate 302 falls under the driving of hydraulic jack 304 then, and first pressing plate, 302 centers press orifice ring around the punching that compresses, at this moment; The rolling wheel 309 meeting roll extrusion cramps on the internal surface of hole are pressed at the center; Make and finally make leg-of-mutton cramp stretching in dashing the cramp groove of article punching unlikely loose, thereby form stator.
Can find the high and advantage that reduces labour intensity and industrial injury risk of the stator quality that the stator automatic production line of the utility model has the formation efficiency height, generate through above detailed description.
But; Those skilled in the art will recognize that; Above-mentioned embodiment is exemplary, is to be the restriction that this patent is comprised scope in order better to make those skilled in the art can understand this patent, can not to be interpreted as; So long as according to spirit that this patent discloses done anyly be equal to change or modify, all fall into the scope that this patent comprises.
Claims (9)
1. a stator automatic production line is characterized in that: comprise reason sheet device, stack-press device and be located at the grass-hopper between reason sheet device and the stack-press device.
2. stator automatic production line according to claim 1 is characterized in that: said reason sheet device is made up of Device for piling sheets structure and feeding mechanism two parts.
3. stator automatic production line according to claim 2; It is characterized in that: said Device for piling sheets structure comprises reason sheet platform and first elevating mechanism that is positioned at reason sheet platform below; Be provided with a pit in the middle of the resonable platform; The center has first centre bore in the pit, is provided with first supporting plate in the pit, and the first supporting plate center has first die hole; First die hole with first centre bore concentric and diameter greater than centre bore; Aligning first centre bore on first elevating mechanism and the position of first die hole are provided with the mould fore-set, and on first elevating mechanism, are positioned at the other rotary drive mechanism that drives the rotation of mould fore-set that also is provided with of mould fore-set, and the position that is positioned at the other corresponding punching cramp groove of first die hole at first supporting plate also is provided with first backstay.
4. stator automatic production line according to claim 2; It is characterized in that: said feeding mechanism includes second elevating mechanism, is positioned at first support on second elevating mechanism, is positioned at two group of first slide block on first support, is fixed on two first guide rails on first slide block; Be provided with first distance regulating mechanism between two group of first slide block; Have T type groove on first guide rail, this T type groove is provided with first of T type and send bar, and first send the bar back side to have the flank of tooth; Be provided with motor on the guide rail side, the gear of mesh tooth face is installed on the motor; Send the front end of bar also to be provided with pressure pin first, and the position of corresponding pressure pin also is provided with out the groove of the ccontaining pressure pin on resonable platform and the supporting plate in the both sides of first die hole.
5. stator automatic production line according to claim 3 is characterized in that: be positioned at first pressure pin below in the said pit and be provided with electronic scale.
6. stator automatic production line according to claim 1; It is characterized in that: said transfer device comprises second support and is positioned at two group of second slide block on second support; With two second slide rails that lay respectively on second slide block; Also be provided with on this second slide rail by motor and gear drive second and send bar, be provided with second distance regulating mechanism between two group of second slide block, said second send the bar front end also to be provided with opening location hole to the inside.
7. stator automatic production line according to claim 1; It is characterized in that: said stack-press device comprises workbench; Be positioned at first pressing plate from top to bottom, second pressing plate and the hydraulic jack of workbench top; Four jiaos at workbench are provided with guide pillar, and first pressing plate is fixed on the limit piston rod of hydraulic jack two sides, and the center piston bar at the hydraulic jack center is fixed on second pressing plate and center piston bar lower end is connected with pressure head; Have the pressure hole, center that the appearance pressure head passes at the center of first pressing plate, this center presses the position of the corresponding punching cramp of the inner surface groove in hole to be provided with rolling wheel; The below of workbench is provided with staked shelf, and this staked shelf is provided with the 3rd elevating mechanism, and both sides are respectively equipped with one the 3rd guide rail on the 3rd elevating mechanism, be provided with again on the 3rd guide rail the 3rd send bar and drive the 3rd send bar motor and gear; Send at two the 3rd to be positioned at the workbench zone line on the bar and to be fixed with supporting bracket, be provided with removable second supporting plate in the middle of the supporting bracket, has second die hole in the middle of this second supporting plate, the lobed step in the second die hole edge, the step both sides are provided with perforation; Below a staked shelf, also be provided with the cramp conveying mechanism; On a staked shelf, also be provided with the cramp cutting machine.
8. stator automatic production line according to claim 7 is characterized in that: said cramp conveying mechanism is by vertical fixed head and be distributed in being made up of motor-driven many pair rollers on the fixed head.
9. according to claim 6 or 7 described stator automatic production lines; It is characterized in that: rotating disk is established in said bottom at workbench; Lay the mould of different size on the rotating disk, the said correspondence second die hole position in workbench bottom also be provided with electronic mould fore-set below ground.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203790333U CN202260898U (en) | 2011-09-29 | 2011-09-29 | Stator automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203790333U CN202260898U (en) | 2011-09-29 | 2011-09-29 | Stator automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202260898U true CN202260898U (en) | 2012-05-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203790333U Expired - Fee Related CN202260898U (en) | 2011-09-29 | 2011-09-29 | Stator automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202260898U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103879754A (en) * | 2014-02-27 | 2014-06-25 | 合肥凯邦电机有限公司 | Feeding device |
| CN105811678A (en) * | 2016-05-27 | 2016-07-27 | 福安市鑫锐机械有限公司 | Automatic collecting and neatening machine for rotor sheets |
| CN108067383A (en) * | 2016-11-15 | 2018-05-25 | 上海电气集团上海电机厂有限公司 | A kind of silicon steel sheet paints a pitch control unit and method |
-
2011
- 2011-09-29 CN CN2011203790333U patent/CN202260898U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103879754A (en) * | 2014-02-27 | 2014-06-25 | 合肥凯邦电机有限公司 | Feeding device |
| CN103879754B (en) * | 2014-02-27 | 2016-05-18 | 合肥凯邦电机有限公司 | Pay-off |
| CN105811678A (en) * | 2016-05-27 | 2016-07-27 | 福安市鑫锐机械有限公司 | Automatic collecting and neatening machine for rotor sheets |
| CN105811678B (en) * | 2016-05-27 | 2019-03-29 | 福建大酉新能源电机科技股份有限公司 | Rotor punching automatic material connection device for piling sheets |
| CN108067383A (en) * | 2016-11-15 | 2018-05-25 | 上海电气集团上海电机厂有限公司 | A kind of silicon steel sheet paints a pitch control unit and method |
| CN108067383B (en) * | 2016-11-15 | 2020-06-12 | 上海电气集团上海电机厂有限公司 | Silicon steel sheet paint feeding interval control device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20140929 |
|
| EXPY | Termination of patent right or utility model |