CN202240185U - Multi-strand braze welding wire - Google Patents
Multi-strand braze welding wire Download PDFInfo
- Publication number
- CN202240185U CN202240185U CN2011203160432U CN201120316043U CN202240185U CN 202240185 U CN202240185 U CN 202240185U CN 2011203160432 U CN2011203160432 U CN 2011203160432U CN 201120316043 U CN201120316043 U CN 201120316043U CN 202240185 U CN202240185 U CN 202240185U
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- welding wire
- brazing flux
- braze welding
- single wires
- brazing
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Abstract
The utility model discloses a multi-strand braze welding wire comprising a welding wire, wherein the welding wire is formed by intertwisting at least two strands of single wires. Compared with a single-strand braze welding wire, the multi-strand braze welding wire has the advantages that the specific surface area of the welding wire can be remarkably increased, the heat conduction efficiency of the welding wire is high, the braze welding wire is evenly melted, the melting time is short, the braze welding quality and the production efficiency are remarkably improved, and meanwhile, long-time continuous heating over certain heat-labile tools (such as polycrystalline diamond composite (PDC) tools ) are avoided, thereby achieving a work piece protecting effect; brazing flux is coated on the welding wire, thereby avoiding the trouble of brazing flux adding in the heating process; the brazing flux can be filled in a clearance between the single wires, thereby increasing the adhesive force of the brazing flux over the braze welding wire. The areas of the cross sections of the multiple single wires intertwisted together are different, so that the clearance between the single wires can be changed, the requirement of increasing the content of the brazing flux between the single wires is satisfied, and the aim of freely adjusting the proportion of ingredients of composite brazing filler metal is achieved.
Description
Technical field
The utility model relates to welding wire, especially relates to a kind of multiply cored solder wire of soldering better effects if.
Background technology
Brazing material is widely used in metal of the same race, dissimilar metal and metal and is connected in the technology with soldering between nonmetal, has that heating-up temperature is low, little to the mother metal heat affecting, technology simple, the characteristics of easy operating.
Generally, soldering connects heating-up temperature and strict requirement is all arranged heat time heating time, and this just makes brazing material must possess good pre-arcing characterisitics.Traditional cored solder wire is the circular section of sub-thread; For the cored solder wire of diameter between 2-4mm, because specific area is little, receive thermal velocity slow during use; In heating process, often will spend the long time could melt, thereby has reduced its melting rate in brazing process.In work progress,, also have operating personnel to impel its quick fusing, but this method is than the deterioration that is easier to cause the mother metal performance through the method that improves heating-up temperature for improving soldering efficient.In addition, in the heating process of soldering, also need butt welded seam constantly to add brazing flux, active to increase solder, remove the oxide on solder and mother metal surface, improve brazing manufacturability.Traditional coating cored solder wire is employed in the method for chevilled silk (cored solder wire) surface adhesion brazing flux, has exempted manually adding the loaded down with trivial details of brazing flux; Obtained reasonable result of use; But because the surface adhesion of chevilled silk is poor, and brazing flux itself is more crisp, thus with the coating cored solder wire of brazing flux in processes such as manufacturing, packing, transportation and use, run into collision, during the situation of being out of shape; Brazing flux is prone to peel off, big limitations the serviceability and the range of application of coating cored solder wire.
Summary of the invention
The purpose of the utility model is to provide that a kind of specific area is big, production technology simple, the multiply cored solder wire of welding wire surface coating strong adhesion.
For realizing above-mentioned purpose, the utility model can be taked following technical proposals:
The described multiply cored solder wire of the utility model comprises welding wire, and said welding wire is by at least two bursts of stranded forming of monofilament.
Be coated with brazing flux on the said welding wire, removed from and added the loaded down with trivial details of brazing flux in the heating process; Brazing flux can be full of in the gap between the monofilament, has increased the adhesive force of brazing flux to cored solder wire.
The area of a plurality of monofilament cross sections that twist together is different, can change the gap between the monofilament, satisfies the brazing flux content that improves between the monofilament, reaches the purpose of freely adjusting the composite soldering component ratio.
The advantage of the utility model is:
1,, can enlarge markedly the specific area of welding wire, because the specific area of welding wire is big more with respect to the sub-thread cored solder wire; The welding wire of unit volume and the heat transfer area of thermal source are just big more, and the heat conduction efficiency of welding wire is just high more, and the fusing of cored solder wire is just even more; Fusing time is just short more; The corresponding quality and the production efficiency that just can significantly improve soldering has been avoided long-time, the lasting heating to some thermo-labile instrument (like the PDC instrument) simultaneously, has played the effect of protection workpiece.Multiply cored solder wire with round cross section is an example; Sub-thread cored solder wire with respect to composition of the same race, same quality; The specific area of multiply cored solder wire be it
doubly; Wherein, N is the monofilament quantity of multiply cored solder wire, and n>=2.
If 2 apply brazing flux on the welding wire that the multiply monofilament is twisted into, with respect to the sub-thread cored solder wire,, increased the bond area of brazing flux because specific area is bigger, add multiply cored solder wire complex surfaces profile, can significantly improve the bond strength of brazing flux and cored solder wire; In addition, fill brazing flux in the gap between monofilament and also can improve the brazing flux content in the welding wire, even cored solder wire crust brazing flux peels off, the brazing flux in the welding wire gap still can play the protective effect to the fusing solder.
3, the multiply cored solder wire is for infusibility refining alloy and difficult-to-cut alloy (like the brazing filler metal alloy of titaniferous); Can use the compound mode of machinery to prepare; At first calculate the monofilament of processing heterogeneity through the proportioning of composition; Monofilament ratio with certain is twisted into the multiply silk, has satisfied the content requirement of multiply cored solder wire to whole composition, the new method that provides a kind of ratio to be easier to realize for the preparation of composite soldering.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is the structural representation after the utility model applies brazing flux.
Fig. 3 is the structural representation of the different monofilament of sectional area after stranded.
The specific embodiment
Embodiment 1:
As shown in Figure 1, the multiply cored solder wire of the utility model comprises by seven bursts of monofilament 1 stranded forming that alloying component is identical.The trade mark of solder is BAg49CuZnMnNi, and wherein main chemical elements is: silver (Ag), copper (Cu), zinc (Zn), nickel (Ni), manganese (Mn), and fusion temperature is 680 ℃~705 ℃, the soldering that is mainly used in the PDC instrument connects.Because the heating-up temperature that PDC allows generally is no more than 720 ℃~780 ℃; And if long-time heating all might cause tipping in this humidity province; Therefore; Generally need be controlled in 1 minute in the temperature retention time about 720 ℃, the sub-thread cored solder wire in the above silk of 2.0mm commonly used footpath is difficult to satisfy this instructions for use.The utility model adopts seven strands of stranded BAg49CuZnMnNi cored solder wires of monofilament, and filament diameter is 1.0mm, and the maximum gauge after seven strands of skein silks close is about 3.0mm; Its specific area is about 2.5 times of equal diameter sub-thread cored solder wire; By contrast, seven strands of stranded BAg49CuZnMnNi cored solder wires have significantly increased the heat transfer area of welding wire, in practical application; Can obviously improve the melting rate of welding wire, satisfy the heating requirements of PDC instrument.
Embodiment 2:
As shown in Figure 2, the multiply cored solder wire of the utility model comprises by seven bursts of monofilament 1 stranded forming that alloying component is identical; On welding wire, be coated with brazing flux 2, brazing flux 2 is full of in the gap between the monofilament 1, forms multiply coating cored solder wire; Removed from and added the loaded down with trivial details of brazing flux in the heating process; And, reduced the phenomenon of few brazing flux, scarce brazing flux in the brazing process because the design feature of multiply cored solder wire has increased the adhesive force of coating to cored solder wire.The silk footpath of seven strands of coating cored solder wires is 4.0mm.The brazing flux trade mark is QJ102, and main chemical compositions is: potassium fluoride (KF), boric anhydride (B
2O
3), potassium fluoborate (KBF
4); Brazing temperature is 650 ℃~850 ℃.In the soldering connection procedure of PDC instrument, owing to be attached with brazing flux on the multiply cored solder wire, in use need not add brazing flux more specially, simplified the brazing process of PDC instrument.
Embodiment 3:
As shown in Figure 3, the multiply cored solder wire of the utility model comprises by five bursts of monofilament 1 stranded forming that cross-sectional area is different; Obtain the compound Ag-Cu-Ti active solder of machinery, one middle monofilament is different with the alloying component of four strands of monofilament of periphery, and middle monofilament is pure titanium silk; 1670 ℃ of fusing points, silk footpath 0.42mm, the solder trade mark of four monofilament of periphery is BAg72Cu; Wherein main chemical elements is silver, copper, 779 ℃ of fusing points, silk footpath 1.0mm.Be mainly used in the connection procedure between the ceramic workpiece.Adopt the soldering processes of vacuum or argon shield.The at first fusing about 800 ℃ of BAg72Cu monofilament forms the liquid solder molten bath in brazing process, and the titanium silk then immerses inside, molten bath; Mix with the BAg72Cu solder through titanium atom dissolving diffusion; Form the Ag-Cu-Ti alloy, and then react, form soldered fitting with surface of the work to be welded.
Claims (3)
1. a multiply cored solder wire comprises welding wire 1, it is characterized in that: said welding wire is by stranded the forming of at least two strands of monofilament (1).
2. multiply cored solder wire according to claim 1 is characterized in that: be coated with brazing flux (2) on the said welding wire.
3. multiply cored solder wire according to claim 1 and 2 is characterized in that: the area of a plurality of monofilament (1) cross section that twists together is different.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011203160432U CN202240185U (en) | 2011-08-27 | 2011-08-27 | Multi-strand braze welding wire |
Applications Claiming Priority (1)
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---|---|---|---|
CN2011203160432U CN202240185U (en) | 2011-08-27 | 2011-08-27 | Multi-strand braze welding wire |
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CN202240185U true CN202240185U (en) | 2012-05-30 |
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CN2011203160432U Expired - Fee Related CN202240185U (en) | 2011-08-27 | 2011-08-27 | Multi-strand braze welding wire |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102873464A (en) * | 2012-10-22 | 2013-01-16 | 江苏科技大学 | Welding stick provided with middle insulating layer |
CN104308387A (en) * | 2014-10-08 | 2015-01-28 | 庆云昊天焊材科技有限公司 | High-strength stranded welding wire |
CN106181106A (en) * | 2016-08-30 | 2016-12-07 | 郑州机械研究所 | A kind of strip solder of moistening guide and preparation method thereof |
CN106238950A (en) * | 2016-08-26 | 2016-12-21 | 武汉市润之达石化设备有限公司 | Rustless steel Flos Cannabis pigtail welding material and preparation method thereof |
CN110919231A (en) * | 2019-12-13 | 2020-03-27 | 哈尔滨焊接研究院有限公司 | Arc welding rod and arc welding device |
CN112192087A (en) * | 2020-09-24 | 2021-01-08 | 河北联之捷焊业科技有限公司 | Copper alloy stranded welding wire and preparation method thereof |
-
2011
- 2011-08-27 CN CN2011203160432U patent/CN202240185U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102873464A (en) * | 2012-10-22 | 2013-01-16 | 江苏科技大学 | Welding stick provided with middle insulating layer |
CN104308387A (en) * | 2014-10-08 | 2015-01-28 | 庆云昊天焊材科技有限公司 | High-strength stranded welding wire |
CN104308387B (en) * | 2014-10-08 | 2016-04-06 | 庆云昊天焊材科技有限公司 | High-strength stranded wire welding wire |
CN106238950A (en) * | 2016-08-26 | 2016-12-21 | 武汉市润之达石化设备有限公司 | Rustless steel Flos Cannabis pigtail welding material and preparation method thereof |
CN106181106A (en) * | 2016-08-30 | 2016-12-07 | 郑州机械研究所 | A kind of strip solder of moistening guide and preparation method thereof |
CN110919231A (en) * | 2019-12-13 | 2020-03-27 | 哈尔滨焊接研究院有限公司 | Arc welding rod and arc welding device |
CN112192087A (en) * | 2020-09-24 | 2021-01-08 | 河北联之捷焊业科技有限公司 | Copper alloy stranded welding wire and preparation method thereof |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20140827 |
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EXPY | Termination of patent right or utility model |