CN202237786U - A Tangential Spiral Jet Wet Flue Gas Desulfurization Device - Google Patents
A Tangential Spiral Jet Wet Flue Gas Desulfurization Device Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及烟气脱硫装置,尤其涉及一种切圆式螺旋喷射湿法烟气脱硫装置。The utility model relates to a flue gas desulfurization device, in particular to a tangential spiral spray wet flue gas desulfurization device.
背景技术 Background technique
SO2污染是我国大气环境污染的主要问题,是制约我国经济协调稳定发展的重要环境因素。随着火力发电厂的快速发展,SO2排放不断增多。而SO2的排放,是造成酸雨不断加剧的主要原因之一。燃煤电厂如何实施脱硫工程,完善脱硫工艺,提高脱硫效率,是有效遏制SO2排放的有效手段。石灰/石灰石-石膏湿法烟气脱硫技术是当前控制SO2的一种最为成熟的技术,并被应用广泛。然而也存在着脱硫效率不高、能耗水平高和脱硫成本高的问题。SO 2 pollution is the main problem of air pollution in our country and an important environmental factor restricting the coordinated and stable development of our economy. With the rapid development of thermal power plants, SO2 emissions are increasing. The emission of SO 2 is one of the main reasons for the increasing acid rain. How to implement desulfurization projects in coal-fired power plants, improve desulfurization process, and improve desulfurization efficiency are effective means to effectively curb SO 2 emissions. Lime/limestone-gypsum wet flue gas desulfurization technology is currently the most mature technology for controlling SO 2 and has been widely used. However, there are also problems of low desulfurization efficiency, high energy consumption and high desulfurization cost.
在湿法脱硫工艺中,其核心部分为脱硫塔。在脱硫塔内,含硫烟气被吸收、氧化。影响脱硫效率及能耗的主要因素是脱硫方法和装置。In the wet desulfurization process, the core part is the desulfurization tower. In the desulfurization tower, the sulfur-containing flue gas is absorbed and oxidized. The main factors affecting desulfurization efficiency and energy consumption are desulfurization methods and devices.
目前电厂湿法烟气脱硫效果不佳,存在较多的缺陷。为了提高浆液利用率,保证脱硫效率,一方面,必需建造体积较大吸收塔并需要浆液泵多次循环抽取浆液进行喷雾利用;另一方面,吸收塔喷淋层需要安装2~4层喷嘴,每层需要喷嘴数目80多只。因此,需要花费较大的设备建造、运行、维护、检修等费用。At present, the effect of wet flue gas desulfurization in power plants is not good, and there are many defects. In order to improve the utilization rate of the slurry and ensure the desulfurization efficiency, on the one hand, it is necessary to build a large absorption tower and require the slurry pump to pump the slurry for spraying for multiple cycles; on the other hand, the spray layer of the absorption tower needs to install 2 to 4 layers of nozzles, Each layer requires more than 80 nozzles. Therefore, it needs to spend a lot of equipment construction, operation, maintenance, overhaul and other costs.
故为了提高脱硫效率,保证吸收塔的效率,完善和优化脱硫吸收系统。科学合理地设计出一套湿法烟气脱硫装置有着非常重要的意义。Therefore, in order to improve the desulfurization efficiency and ensure the efficiency of the absorption tower, the desulfurization absorption system should be improved and optimized. It is of great significance to design a set of wet flue gas desulfurization equipment scientifically and rationally.
发明内容 Contents of the invention
为了提高脱硫系统的脱硫效率和降低脱硫成本,保证湿法烟气脱硫系统安全、稳定、经济地运行,本实用新型提出了一种切圆式螺旋喷射湿法烟气脱硫装置。In order to improve the desulfurization efficiency of the desulfurization system and reduce the cost of desulfurization, and ensure the safe, stable and economical operation of the wet flue gas desulfurization system, the utility model proposes a tangential spiral jet wet flue gas desulfurization device.
本实用新型通过下述技术方案实现:The utility model is realized through the following technical solutions:
一种切圆式螺旋喷射湿法烟气脱硫装置,包括吸收塔,特点在于吸收塔内自下而上依次设置有切圆式螺旋喷射紊流吸收层、常规喷淋层和除雾层;所述切圆式螺旋喷射紊流吸收层由多组沿圆形管路布置的对冲切圆的超声波雾化喷嘴构成(但不限于超声波雾化喷嘴);所述常规喷淋层由数个阵列布置的机械式喷嘴构成;所述除雾层为除雾器,所述吸收塔内底部设置有浆液储存区。A tangential spiral jet wet flue gas desulfurization device, including an absorption tower, is characterized in that a tangential spiral jet turbulent absorption layer, a conventional spray layer and a demister layer are sequentially arranged in the absorption tower from bottom to top; The tangential circular spiral jet turbulence absorbing layer is composed of multiple sets of ultrasonic atomizing nozzles arranged along the circular pipeline (but not limited to ultrasonic atomizing nozzles); the conventional spray layer is arranged in several arrays It consists of mechanical nozzles; the mist removal layer is a mist eliminator, and the bottom of the absorption tower is provided with a slurry storage area.
所述由多组沿圆形管路布置的对冲切圆的超声波雾化喷嘴,其中每组对冲切圆超声波雾化喷嘴的射流形成不同直径的切圆。The multiple sets of punching circle ultrasonic atomizing nozzles arranged along the circular pipeline, wherein each group of punching circle ultrasonic atomizing nozzles form tangent circles with different diameters.
所述由多组沿圆形管路布置的对冲切圆超声波雾化喷嘴,其中同一组超声波雾化喷嘴向下倾斜角度相同,倾斜角度为5°~15°。The multiple groups of punching and tangential circle ultrasonic atomizing nozzles arranged along the circular pipeline, wherein the same group of ultrasonic atomizing nozzles have the same downward inclination angle, and the inclination angle is 5°-15°.
所述超声波雾化喷嘴以及机械式喷嘴分别通过浆液泵与浆液储存区管路连接。The ultrasonic atomizing nozzle and the mechanical nozzle are respectively connected to the pipeline of the slurry storage area through the slurry pump.
所述除雾层分别通过管路与清水供给装置连接。The demisting layers are respectively connected to the clean water supply device through pipelines.
所述浆液储存区设有搅拌器、氧化风机,所述浆液储存区还连接有浆液补充系统,所述浆液补充系统包括浆液泵、浆液灌、搅拌器。The slurry storage area is provided with an agitator and an oxidation fan, and the slurry storage area is also connected with a slurry replenishment system, which includes a slurry pump, a slurry tank, and an agitator.
所述除雾器为多层除雾器,每层除雾器之间设置有多向高压冲洗水喷嘴。The demister is a multi-layer demister, and multi-directional high-pressure flushing water nozzles are arranged between each layer of demisters.
所述吸收塔的烟气进口设置在切圆式螺旋喷射紊流吸收层下方,所述吸收塔的烟气出口设置在吸收塔端部的顶端或者侧边。The flue gas inlet of the absorption tower is arranged under the tangential spiral jet turbulent flow absorption layer, and the flue gas outlet of the absorption tower is arranged at the top or side of the end of the absorption tower.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.切圆式螺旋喷射紊流吸收层产生的紊流场,呈不同直径切圆螺旋运动的脱硫剂充满吸收塔,消除脱硫反应死角,增强了反应物混合均匀性,加快了吸收反应的速率。1. The turbulent flow field generated by the tangential spiral jet turbulent absorption layer, and the desulfurization agent in the tangential spiral movement of different diameters fills the absorption tower, eliminating the dead corner of the desulfurization reaction, enhancing the mixing uniformity of the reactants, and speeding up the rate of the absorption reaction .
2.切圆式螺旋喷射紊流吸收层的超声波雾化喷嘴采用向下倾斜5°~15°的角度进行布置,延长烟气与脱硫剂的接触时间,使得烟气与脱硫剂充分反应,提高脱硫的效率。2. The ultrasonic atomizing nozzles of the tangential spiral jet turbulent absorption layer are arranged at an angle of 5°-15° downwards to prolong the contact time between the flue gas and the desulfurizer, so that the flue gas and the desulfurizer can fully react and improve desulfurization efficiency.
3.切圆式螺旋喷射紊流吸收层,利用切圆式布置超声波雾化喷嘴可以大大降低脱硫喷嘴雾化锥角的要求,减少喷嘴使用量,可相应地缩小脱硫装置的体积,节约脱硫塔投资。3. The tangential spiral jet turbulent absorbing layer, using the tangential arrangement of ultrasonic atomizing nozzles can greatly reduce the requirements for the atomization cone angle of the desulfurization nozzle, reduce the number of nozzles used, and reduce the volume of the desulfurization device accordingly, saving the desulfurization tower invest.
4.切圆式螺旋喷射紊流吸收层,采用切圆式喷射紊流脱硫与常规湿法脱硫相结合,实行了烟气两次脱硫,脱硫效率高、脱硫能耗和成本低。4. The tangential spiral jet turbulent absorption layer adopts the combination of tangential jet turbulent desulfurization and conventional wet desulfurization, and implements double desulfurization of flue gas, with high desulfurization efficiency, low desulfurization energy consumption and cost.
5.切圆式螺旋喷射紊流吸收层,采用超声波雾化喷嘴,大大降低雾化微粒的粒径,增大了反应物接触比表面积,提高了脱硫效率。可减少浆液循环次数,减少脱硫能耗。5. The tangential spiral jet turbulent absorption layer adopts ultrasonic atomizing nozzles, which greatly reduces the particle size of the atomized particles, increases the contact specific surface area of the reactants, and improves the desulfurization efficiency. It can reduce the number of slurry cycles and reduce the energy consumption of desulfurization.
附图说明 Description of drawings
图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2是图1切圆式螺旋喷射紊流吸收层结构示意图。Fig. 2 is a schematic diagram of the structure of the circular tangential spiral jet turbulent flow absorbing layer in Fig. 1 .
具体实施方式 Detailed ways
下面对本实用新型的具体实施方式作进一步详细的说明,但本实用新型的实施方式不限于此。The specific implementation manner of the present utility model will be further described in detail below, but the implementation manner of the present utility model is not limited thereto.
如图1所示。本实用新型切圆式螺旋喷射湿法烟气脱硫装置,包括吸收塔,在吸收塔内自下而上依次设置有切圆式螺旋喷射紊流吸收层II、常规喷淋层III和除雾层IV;所述切圆式螺旋喷射紊流吸收层II由多组沿圆形管路布置的对冲切圆的超声波雾化喷嘴13构成;所述常规喷淋层III由数个阵列布置的机械式喷嘴2构成;As shown in Figure 1. The utility model tangential spiral jet wet flue gas desulfurization device includes an absorption tower, and in the absorption tower, there are sequentially arranged a tangential spiral jet turbulent absorption layer II, a conventional spray layer III and a demister layer from bottom to top. IV; the tangential spiral jet turbulence absorbing layer II is composed of multiple groups of ultrasonic atomizing
如图2所示。所述由多组沿圆形管路布置的对冲切圆超声波雾化喷嘴13,其中每一组对冲切圆喷嘴的射流形成不同直径的切圆。所述由多组沿圆形管路布置的对冲切圆超声波雾化喷嘴13,其中同一组超声波雾化喷嘴7向下倾斜角度相同,倾斜角度为5°~15°。as shown in
所述除雾层IV为除雾器,该除雾器为多层除雾器,每层除雾器之间设置有多向高压冲洗水喷嘴。The mist removal layer IV is a mist eliminator, which is a multi-layer mist eliminator, and multi-directional high-pressure flushing water nozzles are arranged between each layer of mist eliminators.
所述吸收塔内底部设置有浆液储存区I,所述浆液储存区I设有搅拌器11、氧化风机12,所述浆液储存区I还连接有浆液补充系统,所述浆液补充系统包括浆液泵9、浆液灌10、搅拌器7。The bottom of the absorption tower is provided with a
所述超声波雾化喷嘴13以及机械式喷嘴2分别通过浆液泵8与浆液储存区I管路连接;所述除雾层IV分别通过管路1与清水供给装置连接,该清水供给装置包括压力表3、调节阀4、高压冲洗泵5、清水箱6。The ultrasonic atomizing
吸收塔的烟气进口15设置在切圆式螺旋喷射紊流吸收层II下方,所述吸收塔的烟气出口16设置在吸收塔端部的顶端或者侧边。The
切圆式螺旋喷射湿法烟气脱硫装置工作原理机过程如下:The working principle of the tangential spiral jet wet flue gas desulfurization device is as follows:
储存在浆液罐10内的浆液,由浆液泵9通过管路输送至浆液存储区I中,然后在浆液泵8的作用下,被输送至切圆式螺旋喷射紊流吸收层II和常规喷淋层III。浆液在切圆式螺旋喷射紊流吸收层II内由超声波雾化喷嘴13喷出,产生雾化微粒与烟气接触,实现烟气的一次脱硫作用;浆液在常规喷淋层III内由普通的机械式喷嘴2喷淋,产生较大粒径的雾粒,与烟气接触,实现二次脱硫。The slurry stored in the
完成脱硫作用的浆液在重力等作用下下降,再次聚集到浆液存储区I内。沉降的浆液与来自于浆液罐10内新制备的浆液在搅拌器11的作用下进行均匀混合,实现循环利用,中间反应物在氧化风机12的作用下进行氧化反应。The slurry that has completed the desulfurization action descends under the action of gravity, etc., and gathers in the slurry storage area I again. The settled slurry and the newly prepared slurry from the
烟气由烟气进口15进入切圆式螺旋喷射紊流吸收层II内,与较细的雾化微粒均匀混合,完成一次脱硫。随后,烟气继续向上运动至常规喷淋层III,在该常规喷淋层III的区域内烟气和粒径较大的雾滴接触,完成二次脱硫;大雾滴同时捕捉细小颗粒。经过一、二次脱硫后的烟气携带部分雾滴继续向上运动至除雾层IV,在除雾层IV的区域内经过高效的除雾后,烟气由烟气出口16排出吸收塔。The flue gas enters the tangential spiral jet turbulent flow absorption layer II from the
其中,除雾层IV的清洗介质由清水供给装置的清水箱6提供,清洗水管路上设置的高压冲洗泵5、调节阀4、压力表3,用来控制清洗水的压力和流量。Among them, the cleaning medium of the demister layer IV is provided by the
如图2所示,切圆式螺旋喷射紊流吸收层II采用超声波雾化喷嘴13,将超声波雾化喷嘴13沿着圆形管路14(管路14沿吸收塔内壁布置)进行切圆布置,不同角度配置的超声波雾化喷嘴13喷射出的雾化微粒射流沿圆周方向形成不同直径的切圆;在垂直方向,雾化微粒因惯性向下运动,因烟气流作用发生停滞,接着雾化微粒随气流向上运动,在该切圆式螺旋喷射紊流吸收层II的区域中形成多个先螺旋向下再螺旋向上的紊流场。超声波雾化喷嘴13布置的层数主要依据吸收塔的直径和采用的超声波雾化喷嘴13的射程进行设计(图2以三层切圆式布置为例),以确保整个吸收塔横截面充满雾化颗粒状的脱硫剂(石灰石浆液),避免出现脱硫死角。As shown in Figure 2, the tangential spiral jet turbulent absorption layer II adopts
如上所述便可较好地实现本专利。Just can realize this patent preferably as mentioned above.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其它的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102357335A (en) * | 2011-10-14 | 2012-02-22 | 华南理工大学 | Tangent circle spiral spraying wet method smoke sulfur removal device |
| CN105536399A (en) * | 2015-12-15 | 2016-05-04 | 浙江百能科技有限公司 | Flue gas purifying apparatus |
| CN110508124A (en) * | 2019-09-29 | 2019-11-29 | 崔小勤 | High-concentration industrial flue gas semi-dry purification treatment system and its process method |
-
2011
- 2011-10-14 CN CN2011203927548U patent/CN202237786U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102357335A (en) * | 2011-10-14 | 2012-02-22 | 华南理工大学 | Tangent circle spiral spraying wet method smoke sulfur removal device |
| CN105536399A (en) * | 2015-12-15 | 2016-05-04 | 浙江百能科技有限公司 | Flue gas purifying apparatus |
| CN110508124A (en) * | 2019-09-29 | 2019-11-29 | 崔小勤 | High-concentration industrial flue gas semi-dry purification treatment system and its process method |
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