The utility model content:
The purpose of the utility model provides a kind of integrated machine for shelling and peeling lotus seed, and it can be peeled off lotus seeds one by one and peel fast.
In order to solve the existing problem of background technology; The utility model is to adopt following technical scheme: it comprises foot rest, body, conveyer belt, funnel, water pump and power set and power drive system; Mainly form by lotus seeds positioner, spacing device, saw housing apparatus, hulling device, dejacketer and transmitting device; Lotus seeds positioner and dejacketer lay respectively at the two ends of transmitting device; Spacing device, saw housing apparatus and hulling device are arranged in the top of the scope of operation of the conveyer belt of transmitting device successively side by side; Lotus seeds are rolled respectively by conveyer belt through back, positioner location and are delivered to spacing device, saw housing apparatus, hulling device, get into dejacketer again.
The recessed rotation direction of taking turns of the differential of said lotus seeds positioner is the opposite direction of lotus seeds location outlet, and lotus seeds were located not at that time, takes turns adjustment by differential is recessed; Spacing device comprises retaining pin, spacing baffle plate and conveyer belt; Around the saw shell, the below of the scope of operation of the conveyer belt corresponding with blade is provided with saw shell pressure wheel to the blade of saw housing apparatus with lotus seeds; Hulling device is through dividing the shell bridge plate, dividing shell pressure wheel and conveyer belt to realize; Dejacketer is divided into positioning and rolling device and flushing dejacketer, through giant lotus seeds is washed decortication one by one.
The utility model lotus seeds positioner and dejacketer lay respectively at the two ends of the scope of operation of the conveyer belt of transmitting device, and spacing device, saw housing apparatus and hulling device are positioned at the top of the scope of operation of conveyer belt successively side by side, and machine construction is compact; According to lotus seeds location, spacing, cut shell, divide shell, decortication forms a complete operating system; Replace manually-operated, also solved the trouble of using many production of machinery white lotus simultaneously, improve greatly and produce lotus efficient; With mating power 3KW is example; Operating rate can reach per hour 30-35 kilogram, and under the old tender normal situation of lotus seeds, the peeling rate is more than 97%; The lotus seeds quality that processes can be near manual, simultaneously water consumption be merely conventional processing method water consumption 1/3rd.
The specific embodiment:
With reference to Fig. 1; This specific embodiment adopts following technical scheme: it comprises foot rest 55, body 1, conveyer belt 6, secondary funnel 16, high-pressure hydraulic pump 33 and power set and power drive system; Mainly form by lotus seeds positioner, spacing device, saw housing apparatus, hulling device, dejacketer and transmitting device; Lotus seeds positioner and dejacketer are separately positioned on the two ends of transmitting device; Spacing device, saw housing apparatus and hulling device be arranged side by side successively the conveyer belt 6 in transmitting device the scope of operation above; The top correspondence of the scope of operation of the conveyer belt 6 between positioner, spacing device, the saw housing apparatus is provided with the transmission guide rail, and lotus seeds are rolled respectively by conveyer belt 6 through back, positioner location and are delivered to spacing device, saw housing apparatus, hulling device, get into dejacketer again.
Described positioner comprises that secondary funnel 16, funnel 17, oscillating plate 15-1, location pulley 13-2, differential are recessed and takes turns 20 and conveyer belt 6; Oscillating plate 15-1 is arranged on the rear side inside of secondary funnel 16; Corresponding with the outlet of secondary funnel 16; Differential is recessed takes turns the headwall that 20 wheel limit is positioned at secondary funnel 16 and forms the gap damascene structures, and the outlet below of secondary funnel 16 be the scope of operation of conveyer belt 6, and the scope of operation of conveyer belt 6 and differential be recessed takes turns 20 recessed wheel interruption-forming lotus seeds and locate and export; Differential is recessed, and to take turns 20 rotation direction be the opposite direction of lotus seeds location outlet, the recessed linear velocity of taking turns 20 rotational line speed less than conveyer belt 6 of differential.
Described spacing device comprises retaining pin 14, spacing baffle plate 18 and conveyer belt 6; Retaining pin 14 is fixedly connected with retaining pin passive lever 7, and the movable cover 11 of retaining pin is hinged with retaining pin passive lever 7 one ends, and the movable cover 11 of retaining pin is fixedly connected with retaining needle rack pin 10; Retaining needle rack pin 10 is fixing with body 1; Retaining pin passive lever 7 other ends are connected with 4 touchings of baffle plate L type lever, and retaining pin L type lever pole 5 is fixedly connected with body 1, and the other end of baffle plate L type lever 4 is connected with the touching of retaining pin push rod 69 1 ends; Retaining pin push rod 69 other ends link to each other with eccentric wheel in the eccentric wheel casing 65 through baffle plate lifter guide 68; Eccentric wheel in the eccentric wheel casing 65 and camshaft 64 are fixedly linked, and camshaft 64 is fixedly connected with body 1 through bearing, and spacing baffle plate 18 is fixedly connected with spacing flapper lever 21 through spacing baffle plate joint 19; The cover in spacing baffle plate joint 19 is fixedly connected with saw shell panel one end; The other end of spacing flapper lever 21 is hinged through baffle plate joint 22 and baffle plate pull bar 8, and baffle plate pull bar 8 other ends are hinged through baffle plate L type lever joint 2 and baffle plate L type lever one end, and the shaft of baffle plate L type lever and baffle plate L type lever pole 3 are hinged; The other end of baffle plate L type lever is connected with 69 touchings of retaining pin push rod, and baffle plate L type lever pole 3 is fixedly connected with body 1; Described retaining pin 14 is folder shape structure; The syringe needle of retaining pin 14 respectively is provided with one about with respect to the scope of operation of conveyer belt 6; Under the effect of baffle plate returning pull-spring 23 and retaining pin push rod 69; Form between the syringe needle and open and closure state, spacing baffle plate 18 from up to down moves with respect to the scope of operation of conveyer belt 6.
Described saw housing apparatus comprises blade 26, blade guide rail 27, knife rest drive link 30, conveyer belt 6 and saw shell impeller of booster 67; Blade guide rail 27 through guide groove and knife rest fixedly wallboard 24 be fixedly connected, knife rest fixedly wallboard 24 is fixedly connected with body 1, the below of blade guide rail 27 is fixedly connected with blade 26; One end of blade guide rail 27 is connected with saw shell drive unit through knife rest drive link 30; The knife rest fixedly below of wallboard 24 is provided with saw shell panel, is provided with knife-edge groove and blade in the saw shell panel, and mouthful groove both sides are provided with anti-slop serrations; The below of the scope of operation of the conveyer belt 6 corresponding with blade 26 is provided with saw shell impeller of booster 67; Saw shell impeller of booster 67 is hinged with saw shell impeller of booster pole 12, and saw shell impeller of booster pole 12 is fixedly connected with body 1, and a side of saw shell impeller of booster 67 is connected with spring(-supported) mount 25 through extension spring.
Described hulling device comprises branch shell bridge plate 63, conveyer belt 6 and divides shell impeller of booster 47; Divide the scope of operation of shell bridge plate 63 at conveyer belt 6 above; Divide shell impeller of booster 47 to be arranged on the below of the scope of operation of conveyer belt 6; Divide shell impeller of booster 47 1 ends to be fixedly connected with the cover of saw shell impeller of booster pole 12, branch shell impeller of booster pole 61 respectively, divide shell impeller of booster 47 1 sides to be connected with spring(-supported) mount 25 through dividing the extension spring 35 of shell impeller of booster, saw shell impeller of booster pole 12, branch shell impeller of booster pole 61 are fixedly connected with body 1; Divide shell bridge plate 63 1 ends and knife rest fixedly saw shell panel one end on the wallboard 24 be fixedly connected; The other end is arranged on accepts bridge 36-1 left side, divides the back side of shell bridge plate 63 to be fixedly connected with dividing shell bridge plate fixed mount 45, divides shell bridge plate 63 scope of operations with one deck moccasin or soft cloth.
Described saw shell impeller of booster 67, dividing the structure of shell impeller of booster 47 identical, all is to be listed on the same support by a plurality of pulley close-ups.
Described dejacketer comprises positioning and rolling device and flushing dejacketer; The positioning and rolling device is made up of the recessed 36-2 of wheel of constant speed, constant speed escapement 43, conveyer belt 6 and drive; Constant speed is recessed takes turns between the scope of operation of escapement face and the conveyer belt 6 on the drive of recessed wheel face and constant speed escapement 43 of 36-2 and forms the gap, location of rolling, tangent with the lotus seeds after the shelling, the recessed rinse mouth that forms between 36-2 and the constant speed escapement 43 of taking turns of constant speed; The flushing dejacketer is corresponding with rinse mouth; The core wheel cover of the recessed 36-2 of wheel of constant speed is fixedly connected with recessed turbine/lever 34 1 ends of constant speed, and the recessed 36-2 of the wheel shaft of constant speed is fixedly connected with the recessed 36-2 of the wheel cover of constant speed, and the recessed 36-2 of wheel cover of constant speed and constant speed be recessed takes turns pole 31 and be hinged; Constant speed is recessed takes turns pole 31 and is fixedly connected with body 1; The other end of the recessed turbine/lever 34 of constant speed is connected with spring(-supported) mount 25 through the recessed returning pull-spring 29 of taking turns of constant speed, is provided with between recessed 36-2 of wheel of constant speed and the branch shell bridge plate 63 and accepts bridge 36-1, accepts bridge 36-1 and is fixedly connected with the recessed turbine/lever 34 of constant speed; Constant speed escapement 43 wheel shaft covers are fixedly connected with constant speed escapement lever 51 1 ends; Constant speed escapement lever 51 is connected with body 1 through constant speed escapement returning pull-spring 50, and constant speed escapement lever 51 other ends are fixedly connected with constant speed escapement pole 54 covers, and constant speed escapement lever 51 shafts are provided with and promote joint cover 52; Promoting joint cover 52 is connected with constant speed escapement push rod 53 1 ends; Constant speed escapement push rod 53 other ends promote joint 56 through push rod and are connected with escapement push rod 57 1 ends, and escapement push rod 57 shafts and water fender lifter guide (constant speed escapement lifter guide) 60 socket-connects, and escapement push rod 57 other ends are connected with escapement eccentric wheel in the eccentric wheel casing 65; Water fender lifter guide 60 is fixedly connected with body 1, and the eccentric center of circle of escapement is fixedly connected with camshaft 64.
Described flushing dejacketer comprises hydraulic giant support 40, water fender 42, giant 39 and high-pressure hydraulic pump 33; The water spraying direction of Water-syringe shospay nozzle 41 is corresponding with rinse mouth; Between Water-syringe shospay nozzle 41 and rinse mouth, be provided with water fender 42; Water fender 42 is fixedly connected with the dash cover through water fender lever 49, and the cover of water fender lever 49 and water fender pole 48 are hinged, and water fender pole 48 is fixedly connected with body 1; Water fender lever 49 is connected with body 1 through water fender lever returning pull-spring 59; The other end of water fender lever 49 is connected with 58 touchings of water fender push rod; Water fender push rod 58 shafts and water fender lifter guide 60 socket-connect; Water fender push rod 58 other ends are touched with the dash eccentric wheel in the eccentric wheel casing 65 and are connected, and water fender lifter guide 60 is fixedly connected with body 1, and the eccentric center of circle of dash is fixedly connected with camshaft 64; Giant 39 is communicated with high-pressure hydraulic pump 33 through water pipe, and high-pressure hydraulic pump 33 and motor 28 link to each other through the V-belt; Described giant about 39 respectively is provided with one; Be equipped with two corresponding movable Water-syringe shospay nozzles 41 on each giant 39, Water-syringe shospay nozzle 41 is fixedly connected with hydraulic giant, and giant 39 is fixed on the hydraulic giant support 40; Hydraulic giant support 40 is fixedly connected with body 1; And giant 39 is slidingly connected with hydraulic giant guide rail 70, and an end of hydraulic giant swing arm is connected with spring support through the hydraulic giant return spring, and hydraulic giant guide rail 70 is connected with escapement eccentric shaft 38 through connecting rod.
Described transmitting device comprises delivery wheel 9, towards skin axle 44 and conveyer belt 6; Drive 9 belows are provided with location pulley 13-2; Location pulley 13-2 is provided with location pulley extension spring 13-2, and the delivery wheel 9 in left side is the scope of operation of conveyer belt 6 with top towards the conveyer belt 6 that is connected between the skin axle 44; Below between the delivery wheel 9 on constant speed escapement 43 and right side is provided with out lotus funnel 46.
In this specific embodiment, funnel is divided into main funnel, secondary funnel 16 and clamping plate bucket 15-2, and lotus seeds get into secondary funnel 16 by main funnel; Get into clamping plate bucket 15-2 by secondary funnel 16 again, main funnel mainly contains two effects, the lotus seeds of a grand amount; Two, reduce the pressure of secondary funnel; Secondary funnel mainly is for clamping plate bucket 15-2 provides lotus seeds, and oscillating plate 15-1 is housed in the clamping plate funnel, is difficult to prevent the lotus seeds mutual extrusion fall; Get into the clamping plate bucket 15-2 of funnel bottom when lotus seeds after, contact, be transmitted and be with 6 transmission to be rolled into that differential is recessed takes turns 20 with conveyer belt 6; Differential is recessed, and to take turns 20 concave surface close with the horizontal shape of lotus seeds; And rotation direction is opposite with conveyer belt 6 directions of motion, and the recessed 20 rotational line speed of taking turns of differential are slower than conveyer belt 6 linear velocities, and the linear velocity ratio is 50: 65; Recessedly take turns 20 at differential, under the effect of conveyer belt 6, one in lotus seeds are close to one and ajust successively and roll and get into the spacing position.
Spacing device critical piece in this specific embodiment has retaining pin 14; Spacing baffle plate 18; As to establish top lotus seeds be A, is followed successively by B, C, D ... The 14 main effects of retaining pin are to prevent that the B lotus follows the A lotus closely and gets into the saw housing apparatus simultaneously because of A, B two lotus overall diameters have big difference; The effect of spacing baffle plate 18 be with B lotus and A lotus separated by a distance after, get into all devices of back again.
The main effect of the baffle plate L type lever 4 in this specific embodiment is, the syringe needle wafer type that drives retaining pin 14 at official hour moves back and forth, and forms folder open and close state, and the effect of baffle plate pull bar 8 is to drive spacing baffle plate 18 at official hour; Lotus seeds are blocked by retaining pin 14 before getting into spacing device, and the A lotus at first got into after retaining pin 14 was in the relieving state, was blocked by spacing baffle plate 18, and a L type lever 3 blocks the B lotus through retaining pin 14; Differential recessed take turns 20 with the effect of conveyer belt 6 under, roll in A lotus original place, in the moment of regulation, baffle plate pull bar 8 is opened spacing baffle plate 18; The A lotus rolls across spacing baffle plate 18 under the effect of conveyer belt 6, when the A lotus breaks away from spacing baffle plate 18, get into when sawing housing apparatus; 41 work of baffle plate push rod are accomplished, and spacing baffle plate 18 returns are in closed condition, and keep off pin baffle plate L type lever 4 and also finish the work this moment; Retaining pin 14 is decontroled, and the B lotus rolls forward, gets into the spacing position; Blocked by spacing baffle plate 18, the C lotus follows the B lotus closely, repeats an action; In this specific embodiment, spacing of A lotus and B lotus roller transfer is 16.5cm, also be delivery wheel 9 roll a week girth 1/2.
After the A lotus spacing in this specific embodiment, get into the saw housing apparatus, between saw shell panel and conveyer belt 6, roll, saw shell drive unit drives blade 26 work through knife rest drive link 30, blade guide rail 27 along guide groove, and knife-edge groove both sides are provided with anti-slop serrations; Edge of a knife groove face is the taper surface structure; Compare plane or concave surface and can let blade 26 better shell cut, the effect of anti-slop serrations is to prevent that lotus seeds are when the saw shell; Because of moving back and forth of blade 26; Made lotus and departed from the direction of motion of conveyer belt 6, when lotus seeds rolled through saw shell blade 26, elastic saw shell impeller of booster 67 can strengthen the frictional resistance of lotus seeds between the pressure on the blade 26 and lotus seeds and saw shell panel below the conveyer belt 6.The A lotus rolls through the saw housing apparatus under the effect of conveyer belt 6, and the lotus shell is cut from the centre by blade 26, accomplishes the saw shell.
After the saw shell was accomplished, the A lotus got into hulling device, divided shell bridge plate surface with one deck moccasin and soft cloth; Effect is to reduce the lotus body when shelling, to damage, and strengthens the friction to lotus seeds, when lotus seeds roll through branch shell bridge plate; Under minute pressure of shell impeller of booster 47, by the lotus shell that cut since the strength of self deformation roll and more open to both sides; Break away from last, accomplish shelling.
After the shelling of A lotus; Get in the positioning and rolling device in the dejacketer through accepting bridge 36-1; The lotus seeds that the scope of operation of escapement face and the conveyer belt 6 on the drive that constant speed is recessed takes turns recessed wheel face and the constant speed escapement 43 of 36-2 is formed after positioning and rolling gap and the shelling are tangent, and the horizontal type structure of the lotus seeds after the recessed wheel face that constant speed is recessed takes turns 36-2 and the shelling is similar, the effect rolling in the middle of conveyer belt 6 and constant speed escapement 43 that is the locking lotus seeds; Letting the lotus seeds folder fix between the three rotates; The surface of constant speed escapement 43 is a flat face, also is to cooperate conveyer belt 6 and the recessed 36-2 of wheel of constant speed, lets lotus seeds original place between them rotate; And decontrol lotus seeds by constant speed escapement 43 swing at official hour, fall into out in the lotus funnel 46.
The recessed rinse mouth that forms between 36-2 and the constant speed escapement 43 of taking turns of constant speed arrives after the shelling of A lotus and accepts bridge 36-1 position, and escapement push rod 57 drives water fender 42 rapidly through water fender push rod 58, blocks the water under high pressure bundle in the Water-syringe shospay nozzle 41; Under the effect of conveyer belt 6, the A lotus is rolled in the positioning and rolling device and rotates, simultaneously, and water fender 42 returns; The water under high pressure bundle of two giants, 39 ejections that swing with certain speed again impacts in the lotus surface, on one side lotus seeds rotate, on one side towards skin, when the B lotus firm when accepting bridge 36-1 position; Escapement push rod 57 drives water fenders 42 rapidly through water fender lever 49, blocks the water under high pressure bundle, and escapement push rod 57 began to drive constant speed escapement 43 through constant speed escapement lever 51 and arranged backward this moment; The A lotus falls to out rapidly in the lotus funnel 46, after the completion, and constant speed escapement 43 returns; Simultaneously, the B lotus rolls in the positioning and rolling device under the effect of conveyer belt 6; After the B lotus got into, water fender 42 returns were accomplished in 49 work of water fender lever; Emit water under high pressure towards skin, the C lotus of back, D lotus are also identical successively, accomplish all procedures one by one; Be respectively equipped with retaining pin eccentric wheel, baffle plate eccentric wheel, dash eccentric wheel, escapement eccentric wheel in the eccentric group; Four eccentric wheel centers of circle are fixedly connected with camshaft 64 and move in a circle; The relative separately push rod of periodic promotion, the work coordination property between retaining pin, spacing baffle plate, water fender, the escapement are to realize through the relative position of setting eccentric wheel promotion point.
This specific embodiment can be peeled off lotus seeds one by one and peel fast, rinses well, improves greatly and produces lotus efficient.