CN202219542U

CN202219542U - Vertical automatic marble slab torch-firing machine

Info

Publication number: CN202219542U
Application number: CN2011203437267U
Authority: CN
Inventors: 李爱兵
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-09-14
Filing date: 2011-09-14
Publication date: 2012-05-16
Anticipated expiration: 2021-09-14

Abstract

The utility model discloses a vertical automatic marble slab torch-firing machine which comprises a rack, wherein a transmission mechanism is arranged on the rack; a lift mechanism is arranged at one side of the rack; the lift mechanism is provided with at least two fuel spray guns through connecting pieces; the fuel spray guns are tightly arranged from top down; a lift drive mechanism is arranged on the rack; an execution part of the lift drive mechanism is connected with the lift mechanism; the rack is provided with a strip-shaped through slot; two guide frames are arranged at the other side of the rack; the two guide frames are respectively arranged at the two sides of the strip-shaped through slot; the fuel spray guns are matched with the strip-shaped through slot; the transmission mechanism is arranged below the guide frames; and the guide frames are located between the fuel spray guns and the transmission mechanism. Due to the vertical automatic marble slab tor-firing machine, the purpose that the artificial processing is replaced by the mechanical processing is achieved, the working efficiency is remarkably improved, the rejection rate is reduced, the manpower resource is saved, an operator is not required to have any technologies, and the labor cost, the material cost and the energy consumption cost for the production of an enterprise can be remarkably reduced.

Description

The vertical automatic burning plate machine of marble

Technical field

The utility model relates to the vertical automatic burning plate machine of a kind of marble.

Background technology

At present, utilizing the torch firing method that a large amount of stone plate surfaces are carried out coarse processing, is to rely on operating personnel's manual operation to accomplish fully, and promptly the workman holds spray gun and moves back and forth at plate surface, and the whole plate surface of torch firing is with its roughening.But manually-operated exists working (machining) efficiency low, the defective that percent defective is high, and higher to workman's torch firing specification requirement, thereby, cost of labor, material cost and energy consumption cost that processing enterprise produces increased.

The utility model content

The purpose of the utility model provides the vertical automatic burning plate machine of a kind of marble; It can realize that machining substitutes the purpose of artificial; Can significantly increase work efficiency, the rate of reducing the number of rejects and seconds, save human resources; And operating personnel are not had specification requirement, can significantly reduce cost of labor, material cost and energy consumption cost that processing enterprise produces.

The utility model is for realizing above-mentioned purpose; Realize through following technical scheme: the vertical automatic burning plate machine of marble; Comprise frame, transport sector is installed on the frame, a side of frame is installed elevating mechanism; Through connector at least two gas guns are installed on the elevating mechanism, gas gun is from top to bottom tightly to arrangement; Lift drive mechanism is installed on the frame, and the execution unit of lift drive mechanism is connected with elevating mechanism; Offer bar shaped on the frame and pass through groove, the opposite side of frame is installed two leading trucks, and two leading trucks lay respectively at the both sides that groove is passed through in bar shaped, and gas gun passes through groove with bar shaped and cooperates; Transport sector is positioned at the below of leading truck, and leading truck is between gas gun and transport sector.

In order further to realize the purpose of the utility model; Can also adopt following technical scheme: said elevating mechanism is connected and composed by sliding bar and up-down fairlead; The up-down fairlead is fixedly connected with frame; Up-down fairlead and sliding bar are slidingly matched, and sliding bar is connected with the execution unit of lift drive mechanism.Second extension spring is installed on the said frame, and an end of second extension spring is connected with sliding bar.Said lift drive mechanism is connected and composed by second motor, crank and connecting rod, and second motor is fixedly connected with frame, and the output shaft of second motor is fixedly connected with crank, and an end of crank and connecting rod is hinged, and the other end and the sliding bar of connecting rod are hinged.Said transport sector is made up of the horizontal word order of several support wheels, and marble slabs is laterally moved; Support wheel is connected with frame through supporting wheel shaft.A drive sprocket respectively is installed on the support wheel shaft of said support wheel, one second chain of the common installation of the periphery of drive sprocket, second chain meshes with all drive sprockets respectively; First motor is installed on the frame, and first motor output shaft is connected through reducing gear and any support wheel shaft, or the output shaft of first motor directly is connected with any support wheel shaft.The tensioner wheel shaft is installed on the said frame, is installed on the tensioner wheel shaft and decide expansion tightening wheel, decide expansion tightening wheel tensioner wheel shaft rotation relatively; One end of tensioner wheel shaft is provided with the tensioner pull bar; The other end of tensioner wheel shaft is provided with the expansion tightening wheel connecting rod, and moving expansion tightening wheel is installed on the expansion tightening wheel connecting rod, moves expansion tightening wheel and decide expansion tightening wheel meshing with second chain respectively; First extension spring is installed on the tensioner pull bar, and an end of first extension spring is connected with frame.On the said frame dust cover is installed, the bearing that all support wheel shafts are connected with frame all is positioned at dust cover; Air blast is installed on the frame, and the air outlet of air blast is connected with airduct, the other end of airduct and dust cover UNICOM.The baffle plate bottom of said frame constitutes the inclined-plane that deslagging is used to the bending of leading truck direction.

The good effect of the utility model is: it can drive welding gun and move along plate surface is automatic reciprocating, sheet material is laterally moved under the effect of transport sector, thereby can substitute artificial torch firing marble slab fully, and working (machining) efficiency is high, and percent defective is low.And, because whole torch firing process is automatic completion, need not manual control, therefore, enterprise need not train the employee, more need not employ by offering a high salary the employee who is skilled in technique, thereby can significantly reduce the cost of labor of enterprise.Its leading truck can limit sheet material and wait to burn the distance between surface and spray gun; Regardless of the thickness of sheet material, all need not adjust welding torch position, can significantly improve the compatibility of said burning plate machine; Be fit to fire the sheet material of all thickness; Also can significantly simplify manufacturing procedure, further improve working (machining) efficiency, reduce production costs.The utility model also has compactness simple for structure, advantage cheap for manufacturing cost and easy for operation.

Description of drawings

Fig. 1 is the structural representation of the vertical automatic burning plate machine of the said marble of the utility model; Fig. 2 is the backsight structural representation of Fig. 1; Fig. 3 is the left TV structure sketch map of Fig. 1; Fig. 4 is that the A of Fig. 2 is to the structure for amplifying sketch map.

Numerals: a rack? 2 guide frame? 3 support wheel? 4 supporting axle? 5 walking round? 6 second chain? 7 gas gun? Eight first chain? 9 sprocket? 10 first motor? 11 block board? 12 driven wheel? 13 dynamic tensioner? 14 tensioner rod? 15 first tension spring? 16 fixed tensioner? 17 Tension Rod? 18 lower guide chain shell? 19 sprocket? 20 second tension spring? 21 lifting bracket? 22 lift guide sleeve? 23 second motor? 24 blower? 25 Duct? 26 crank? 27 rod? 28 bracket? 29 tensioner wheel? 30 slide bar? 31 chain guide shell ? 32 link? 33 second motor protective shell? 34 Dust? 35 marble 36 bar through the slot.

The specific embodiment

The vertical automatic burning plate machine of the described marble of the utility model; Comprise frame 1, on the frame 1 transport sector is installed, a side of frame 1 is installed elevating mechanism; Through connector at least two gas guns 7 are installed on the elevating mechanism, all gas guns 7 are vertical array from top to bottom; On the frame 1 lift drive mechanism is installed, the execution unit of lift drive mechanism is connected with elevating mechanism; Offer bar shaped on the frame 1 and pass through groove 36, the opposite side of frame 1 is installed 2, two leading trucks 2 of two leading trucks and is laid respectively at the both sides that groove 36 is passed through in bar shaped, and gas gun 7 passes through groove 36 with bar shaped and cooperates, and gas gun 7 can move in groove 36 scopes are passed through in bar shaped; Transport sector is positioned at the below of leading truck 2, and leading truck 2 is between gas gun 7 and transport sector.Described connector can be a shears 21.For preventing to be turned down by frame 1 in the marble slabs 35 traversing processes, as shown in Figure 3, leading truck 2 outer surfaces are inclined-planes, make the trend of marble slabs 35 oriented leading truck 2 directions upset in moving process.The quantity of gas gun 7 can be set as required, can be three, four, five, six or more.

During torch firing sheet material; Manual work is positioned over marble slabs 35 on the transport sector; Marble slabs 35 is laterally moved on transport sector; Start lift drive mechanism simultaneously, lift drive mechanism drives gas gun 7 through elevating mechanism and vertically moves, and guarantees the evenly whole surface of torch firing marble slabs 35 of gas gun 7.After torch firing is accomplished, artificial with marble slabs 35 by unloading on the transport sector.Marble slabs 35 can be to be provided by transport sector along the power that transport sector laterally moves, i.e. transport sector drive marble slabs 35 laterally moves; Also can be to be directly acted on the marble slabs 35 by external force, promptly transport sector be unpowered, directly promotes marble slabs 35 with other apparatuses and moves along transport sector.

As shown in Figure 2, said elevating mechanism is connected and composed by sliding bar 30 and up-down fairlead 22, and up-down fairlead 22 is fixedly connected with frame 1, and up-down fairlead 22 is slidingly matched with sliding bar 30, and sliding bar 30 is connected with the execution unit of lift drive mechanism.Lift drive mechanism drives sliding bar 30 and vertically moves relative to up-down fairlead 22, and sliding bar 30 drives gas gun 7 and vertically moves.Said elevating mechanism also can be connected and composed by slide rail and slide block, also can make linear reciprocating mechanism by existing other and substitute.Elevating mechanism mainly play the guiding role to gas gun 7.Elevating mechanism by sliding bar 30 and up-down fairlead 22 connect and compose is compared with other mechanisms, and it is simple to have a processing and manufacturing, and requirement on machining accuracy is lower, the advantage that processing cost is low.For making sliding bar 30 operation more steady, as shown in Figure 2, sliding bar 30 can be a rectangle, 22, four up-down fairleads 22 of four up-down fairleads is installed on the frame 1 is slidingly matched with two montants of sliding bar 30 respectively.The connecting rod 32 of the execution unit of lift drive mechanism and sliding bar 30 belows is hinged.

As shown in Figure 2, said lift drive mechanism is connected and composed by second motor 23, crank 26 and connecting rod 27, and second motor 23 is fixedly connected with frame 1.As shown in Figure 3, for ease of fixing, second motor 23 can be fixedly connected with frame 1 through carriage 28.The output shaft of second motor 23 is fixedly connected with crank 26, and crank 26 is hinged with an end of connecting rod 27, and the other end of connecting rod 27 and sliding bar 30 are hinged.Crank 26, connecting rod 27 and sliding bar 30 are converted into rotatablely moving of second motor 23 the vertical reciprocating motion of gas gun 7.Said lift drive mechanism can also be that existing other can make gas gun 7 realize reciprocating mechanism, but the mechanism that is connected and composed by second motor 23, crank 26 and connecting rod 27, and structure is the simplest, be convenient to processing and manufacturing, and manufacturing cost is lower.

Constitute by several support wheel 3 horizontal word orders like the said transport sector of Fig. 1, marble slabs 35 is laterally moved; Support wheel 3 is connected with frame 1 through supporting wheel shaft 4.Described transport sector also can be driving-belt or live-roller, but because marble slabs 35 is under upright state, to move, therefore, only needs volume less, and lower-cost support wheel 3 can meet the demands.

Move for making said transport sector band drive marble slabs 35; Like Fig. 2 and shown in Figure 4; A drive sprocket 19 respectively is installed on the support wheel shaft 4 of said support wheel 3, and one second chain 6, the second chains 6 of the common installation of the periphery of drive sprocket 19 mesh with all drive sprockets 19 respectively; First motor, 10, the first motors, 10 output shafts are installed on the frame 1 are connected, or the output shaft of first motor 10 directly is connected with any support wheel shaft 4 through reducing gear and any support wheel shaft 4.After first motor 10 starts, drive 6 rotations of second chain through supporting wheel shaft 4, second chain 6 drives all drive sprockets 19 and rotates synchronously, thereby realizes the synchronous rotation of all support wheels 3.Described reducing gear can be a reduction box, also can be as shown in Figure 4, and by the reducing gear that drive sprocket 9, driven pulley 12 and first chain 8 connect and compose, the number of teeth of drive sprocket 9 is less than the number of teeth of driven pulley 12.

For guaranteeing that engagement closely like Fig. 2 and shown in Figure 4, is installed tensioner wheel shaft 29 between second chain 6 and the drive sprocket 19 on the said frame 1, tensioner wheel shaft 29 frame 1 relatively rotates.Install on the tensioner wheel shaft 29 and decide expansion tightening wheel 16, decide expansion tightening wheel 16 tensioner wheel shaft 29 rotations relatively.One end of tensioner wheel shaft 29 is provided with tensioner pull bar 17; The other end of tensioner wheel shaft 29 is provided with expansion tightening wheel connecting rod 14; Moving expansion tightening wheel 13 is installed on the expansion tightening wheel connecting rod 14; Moving expansion tightening wheel 13 is with decide expansion tightening wheel 16 meshing with second chain 6 respectively, and an end of installation first extension spring 15, the first extension springs 15 is connected with frame 1 on the tensioner pull bar 17.First extension spring 15 provides pretightning force for tensioner pull bar 17, so that tensioner pull bar 17 exerts pressure through tensioner wheel shaft 29 and 14 pairs of moving expansion tightening wheels 13 of expansion tightening wheel connecting rod, thereby makes expansion tightening wheel 13 tensioners second chain 6.For second chain 6 is play the guiding role, install guiding chain shell 31 and following guiding chain shell 18 on the frame 1, on the chain shell 31 that leads be positioned at second chain, 6 tops, following guiding chain shell 18 is positioned at second chain, 6 belows.

For the dust that prevents the generation behind the torch firing sheet material gets into what support wheel shaft 4 and frame 1 is in the bearing of installing; Influence the life-span of bearing; To shown in Figure 3, dust cover 34 is installed on the said frame 1 like Fig. 1, the bearing that all support wheel shafts 4 are connected with frame 1 all is positioned at dust cover 34; Air blast 24 is installed on the frame 1, and the air outlet of air blast 24 is connected with airduct 25, the other end of airduct 25 and dust cover 34 UNICOMs.Dust cover 34 is housings of a semi-hermetic, and air blast 24 makes dust cover 34 internal gas pressures greater than ambient pressure, thereby can guarantee that dust can't get in the dust cover 34 through airduct 25 air feed in dust cover 34, so that prolong the service life of bearing.The periphery of second motor 23 can be installed the second electric motor protecting shell 33, the air inlet of air blast 24 can with the second electric motor protecting shell, 33 UNICOMs, thereby can carry out forced-convection heat transfer to second motor 23, second motor 23 is effectively lowered the temperature.Convenient for processing and fabricating, frame 1 can be made into one with dust cover 34.

For reducing the load of second motor 23, as shown in Figure 2, the end that second extension spring, 20, the second extension springs 20 are installed on the said frame 1 is connected with sliding bar 30.The weight of the part of gas gun 7 is shared in second extension spring 20.

Discharge outside the frame 1 for ease of the dust that torch firing is produced, to shown in Figure 3, baffle plate 11 bottoms of said frame 1 constitute the inclined-plane that deslagging is used to the bending of leading truck 2 directions like Fig. 1.

The described motor of the utility model can be buncher.

Move for ease of said burning plate machine is whole, to shown in Figure 3, road wheel 5 is installed in the bottom of frame 1 like Fig. 1.

The utility model not part of detailed description is known technology.

Claims

1. the vertical automatic burning plate machine of marble; It is characterized in that: comprise frame (1), frame (1) goes up installs transport sector, and a side of frame (1) is installed elevating mechanism; Through connector at least two gas guns (7) are installed on the elevating mechanism, gas gun (7) is from top to bottom tightly to arrangement; Frame (1) goes up installs lift drive mechanism, and the execution unit of lift drive mechanism is connected with elevating mechanism; Offer bar shaped on the frame (1) and pass through groove (36), the opposite side of frame (1) is installed two leading trucks (2), and two leading trucks (2) lay respectively at the both sides that groove (36) are passed through in bar shaped, and gas gun (7) passes through groove (36) with bar shaped and cooperates; Transport sector is positioned at the below of leading truck (2), and leading truck (2) is positioned between gas gun (7) and the transport sector.

2. the vertical automatic burning plate machine of marble according to claim 1; It is characterized in that: said elevating mechanism is connected and composed by sliding bar (30) and up-down fairlead (22); Up-down fairlead (22) is fixedly connected with frame (1); Up-down fairlead (22) is slidingly matched with sliding bar (30), and sliding bar (30) is connected with the execution unit of lift drive mechanism.

3. the vertical automatic burning plate machine of marble according to claim 2 is characterized in that: said frame (1) goes up installs second extension spring (20), and an end of second extension spring (20) is connected with sliding bar (30).

4. the vertical automatic burning plate machine of marble according to claim 1; It is characterized in that: said lift drive mechanism is connected and composed by second motor (23), crank (26) and connecting rod (27); Second motor (23) is fixedly connected with frame (1); The output shaft of second motor (23) is fixedly connected with crank (26), and crank (26) is hinged with an end of connecting rod (27), and the other end of connecting rod (27) and sliding bar (30) are hinged.

5. the vertical automatic burning plate machine of marble according to claim 1 is characterized in that: said transport sector is made up of the horizontal word order of several support wheels (3), and marble slabs (35) is laterally moved; Support wheel (3) is connected with frame (1) through supporting wheel shaft (4).

6. the vertical automatic burning plate machine of marble according to claim 5; It is characterized in that: on the support wheel shaft (4) of said support wheel (3) drive sprocket (19) is installed respectively; Common one second chain (6) of installing of the periphery of drive sprocket (19), second chain (6) meshes with all drive sprockets (19) respectively; Frame (1) is upward installed first motor (10), and first motor (10) output shaft is connected through reducing gear and any support wheel shaft (4), or the output shaft of first motor (10) directly is connected with any support wheel shaft (4).

7. the vertical automatic burning plate machine of marble according to claim 6; It is characterized in that: said frame (1) goes up installs tensioner wheel shaft (29); Tensioner wheel shaft (29) is gone up to install and is decided expansion tightening wheel (16); Decide expansion tightening wheel (16) tensioner wheel shaft (29) rotation relatively, an end of tensioner wheel shaft (29) is provided with tensioner pull bar (17), and the other end of tensioner wheel shaft (29) is provided with expansion tightening wheel connecting rod (14); Expansion tightening wheel connecting rod (14) is gone up moving expansion tightening wheel (13) is installed; Moving expansion tightening wheel (13) is with decide expansion tightening wheel (16) meshing with second chain (6) respectively, installation first extension spring (15) on the tensioner pull bar (17), and an end of first extension spring (15) is connected with frame (1).

8. the vertical automatic burning plate machine of marble according to claim 5 is characterized in that: said frame (1) goes up installs dust cover (34), and the bearing that all support wheel shafts (4) are connected with frame (1) all is positioned at dust cover (34); Frame (1) goes up installs air blast (24), and the air outlet of air blast (24) is connected with airduct (25), the other end of airduct (25) and dust cover (34) UNICOM.

9. the vertical automatic burning plate machine of marble according to claim 1 is characterized in that: baffle plate (11) bottom of said frame (1) constitutes the inclined-plane that deslagging is used to the bending of leading truck (2) direction.