CN202213191U - 挤出胶条的压型装置 - Google Patents

挤出胶条的压型装置 Download PDF

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Publication number
CN202213191U
CN202213191U CN2011202907053U CN201120290705U CN202213191U CN 202213191 U CN202213191 U CN 202213191U CN 2011202907053 U CN2011202907053 U CN 2011202907053U CN 201120290705 U CN201120290705 U CN 201120290705U CN 202213191 U CN202213191 U CN 202213191U
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die
rubber strip
control system
temperature control
cold feed
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Expired - Lifetime
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CN2011202907053U
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张汉伟
申伟波
江瑞雪
马忠可
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TRIANGLE (WEIHAI) HUASHENG TYRE CO Ltd
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TRIANGLE (WEIHAI) HUASHENG TYRE CO Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/92—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92009—Measured parameter
    • B29C2948/92114—Dimensions
    • B29C2948/92133—Width or height
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92323—Location or phase of measurement
    • B29C2948/92428—Calibration, after-treatment, or cooling zone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92609—Dimensions
    • B29C2948/92628—Width or height
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/92704—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92857—Extrusion unit
    • B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895—Barrel or housing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92857—Extrusion unit
    • B29C2948/92904—Die; Nozzle zone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92923—Calibration, after-treatment or cooling zone

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

本实用新型涉及一种挤出胶条的压型装置，属于橡胶机械领域。设有冷喂料挤出机，其特征是：冷喂料挤出机的前端设有挤出机机头，挤出机机头前端安装有预口型，挤出机机头及预口型上安装有温控系统，温控系统与配电柜电连接，预口型前端安装有压型装置，压型装置前端安装有自动感应测宽装置，预口型一侧安装有可移动式型辊底座，可移动式型辊底座与定位风缸的缸杆相连，可移动式型辊底座的前方设有无动力辊，无动力辊的一侧安装有冷却鼓。本实用新型可以实时监控胶条的宽度并有效控制，提升轮胎内在质量的同时，最大限度的节约制造成本。

Description

挤出胶条的压型装置
技术领域
 本实用新型涉及橡胶机械领域，详细地讲是一种挤出胶条的压型装置。
背景技术
众所周知，工程子午胎的胎面设计重量重达上百公斤，采用的是热帖方式，热帖胶条通过口型挤出方式得到。所使用的冷喂料挤出机口型挤出方式受胶料、浮动调速辊和冷却辊的影响，胶条拉伸大，导致胎胚重量只能控制在标准胎胚重量的±3%左右，影响了轮胎内在质量的同时，也给成本控制带来了难度。
发明内容
为了克服现有技术的不足，本实用新型提供一种挤出胶条的压型装置，解决因胶料、浮动调速辊和冷却辊的影响，造成口型挤出胶条拉伸大的问题,可以实时监控胶条的宽度并有效控制，提升轮胎内在质量的同时，最大限度的节约制造成本。
本实用新型解决其技术问题所采用的技术方案是：一种挤出胶条的压型装置，设有冷喂料挤出机，其特征是：冷喂料挤出机的前端设有挤出机机头，挤出机机头前端安装有预口型，挤出机机头及预口型上安装有温控系统，温控系统与配电柜电连接，预口型前端安装有压型装置，压型装置前端安装有自动感应测宽装置，预口型一侧安装有可移动式型辊底座，可移动式型辊底座与定位风缸的缸杆相连，可移动式型辊底座的前方设有无动力辊，无动力辊的一侧安装有冷却鼓。
本实用新型的有益效果是，可以实时监控胶条的宽度并有效控制，提升轮胎内在质量的同时，最大限度的节约制造成本。
附图说明
下面结合附图和实施例对本实用新型进一步说明。
图1为本实用新型的结构示意图。
图1中　1.冷喂料挤出机，2.温控系统，3.配电柜，4.挤出机机头，5.预口型，6.压型装置，7. 自动感应测宽装置，8.定位风缸，9.可移动式型辊底座，10.无动力辊，11.冷却鼓，12.可编程控制器。
具体实施方式
在图1中，本实用新型设有冷喂料挤出机1，冷喂料挤出机1的前端设有挤出机机头4，挤出机机头4前端安装有预口型5，挤出机机头4及预口型5上安装有温控系统2，温控系统2与配电柜3电连接，预口型5前端安装有压型装置6，压型装置6前端安装有自动感应测宽装置7，预口型5一侧安装有可移动式型辊底座9，可移动式型辊底座9与定位风缸8的缸杆相连，可移动式型辊底座9的前方设有无动力辊10，无动力辊10的一侧安装有冷却鼓11，各设备的电气控制装置与可编程控制器12相连。
操作人员通过配电柜3给设备送电，然后打开温控系统2进行设备升温，待设备温度达到工艺要求后，将密炼机送达的合格胶料喂入冷喂料挤出机1，经挤出机机头4前端的预口型5挤出设定温度的胶条，胶条进入压型装置6，自动感应测宽装置7开始对经过压型装置6的胶条进行实时监控并立即进行调整至工艺要求宽度，不符合工艺要求的胶条由操作人员用专用剪刀剪断，存放于不合格胶条存放架上，符合工艺要求的胶条经过无动力辊10后到达冷却鼓11上进行冷却，然后传送到需要的工位上。操作人员在切换规格时，需要将定位风缸8打开，推动可移动式型辊底座9至无动力辊10侧，打开挤出机机头4后清理冷喂料挤出机1内剩余胶料完毕后，合上挤出机机头4并将可移动式型辊底座9推回至预口型5位置，将定位风缸8锁紧，通过可编程控制器12将相关参数进行设定，然后根据需要进行胶条挤出动作。

Claims (1)

1.一种挤出胶条的压型装置，设有冷喂料挤出机，其特征是：冷喂料挤出机的前端设有挤出机机头，挤出机机头前端安装有预口型，挤出机机头及预口型上安装有温控系统，温控系统与配电柜电连接，预口型前端安装有压型装置，压型装置前端安装有自动感应测宽装置，预口型一侧安装有可移动式型辊底座，可移动式型辊底座与定位风缸的缸杆相连，可移动式型辊底座的前方设有无动力辊，无动力辊的一侧安装有冷却鼓。
CN2011202907053U 2011-08-11 2011-08-11 挤出胶条的压型装置 Expired - Lifetime CN202213191U (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113858568A (zh) * 2021-10-12 2021-12-31 天津赛象科技股份有限公司 胶条宽度闭环控制方法及控制装置

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113858568A (zh) * 2021-10-12 2021-12-31 天津赛象科技股份有限公司 胶条宽度闭环控制方法及控制装置
CN113858568B (zh) * 2021-10-12 2022-04-12 天津赛象科技股份有限公司 胶条宽度闭环控制方法及控制装置

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Granted publication date: 20120509