CN202208067U - Cutting wire in composite structure and manufacturing equipment thereof - Google Patents
Cutting wire in composite structure and manufacturing equipment thereof Download PDFInfo
- Publication number
- CN202208067U CN202208067U CN2011202874115U CN201120287411U CN202208067U CN 202208067 U CN202208067 U CN 202208067U CN 2011202874115 U CN2011202874115 U CN 2011202874115U CN 201120287411 U CN201120287411 U CN 201120287411U CN 202208067 U CN202208067 U CN 202208067U
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- distortion
- cutting silk
- deflector roll
- kink
- cutting
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Abstract
The utility model discloses a cutting wire in a composite structure and manufacturing equipment thereof. The cutting wire comprises a plurality of bent portions and curved portions, and adjacent bent portions are connected through the curved portions. A pay-off reel, a limiting wheel set, a guide wheel, a transformation guide roll and a take-up reel in the manufacturing equipment are arrayed sequentially. By means of a stereo structure of the cutting wire, a plurality of recessed areas are formed in a stereo space, and thereby mortar abrasives can be wrapped and carried efficiently and are not easy to be separated from the cutting wire. Furthermore, production speed and efficiency in cutting and slitting of silicon materials, gems and the like can be improved greatly, and surface quality of materials after slitting can be improved effectively.
Description
Technical field
The utility model relates to a kind of cutting silk and making apparatus, in particular a kind of cutting silk and making apparatus thereof of composite construction.
Background technology
Present monocrystalline silicon, polysilicon in electronics and field of solar energy; Cutting apart in the slice process of the hard materials such as jewel in LED field; Using maximum is exactly to utilize rectilinear metal monofilament, and under certain tension force effect, unidirectional or reciprocating mode realizes cutting burst.In metal monofilament when motion, transport and spraying system through mortar, before materials to be cut such as metal monofilament and silicon rod contact; To contain on the mortar metal injection monofilament of abrasive grain of extreme hardness; Brought into cutting mouth by the metal monofilament, through the abrasive grain and the silicon rod of extreme hardness, jewel etc. are cut in the continuous process of lapping of object; Realization is to silicon rod, the cutting burst of things such as jewel.Therefore, can it is just most important that the metal monofilament carries the mortar ability that contains the extreme hardness abrasive grain, be efficient, cuts burst silicon material in high quality, the important assurance of objects such as jewel.
And rectilinear metal monofilament generally can only be gone into mortar in high-speed motion time machinery area through smooth surface; Carry the scarce capacity of mortar; Thereby cause cutting apart the silicon material; Cause the metal single wire fracture during hard materials such as jewel easily, the silicon material, slice surfaces such as jewel have quality or technological problemses such as stria defective.
The utility model content
The utility model purpose: the purpose of the utility model is to overcome the deficiency of prior art, and a kind of cutting silk and making apparatus thereof of composite construction is provided, and processes and has kink through cutting silk, has realized efficiently carrying mortar.
Technical scheme: the utility model realizes that through following technical scheme the said cutting silk of the utility model is processed by wire, and the cutting silk comprises a plurality of kinks and curve part, and adjacent kink links to each other through curve part.
The diameter of said cutting silk is 0.06mm～5mm.
The length of side of said kink is 1～30 times of diameter.
The angle of said kink is 90 °～180 °.
A kind of equipment that is used to make the cutting silk of composite construction comprises draw drum, take-up reel and at least one group of deformation mechanism; Deformation mechanism is arranged between draw drum and the take-up reel, and every group of deformation mechanism comprises spacing group of wheel, guide roller and distortion deflector roll, and wherein: draw drum, spacing group of wheel, directive wheel, distortion deflector roll and take-up reel are arranged in order.
In the said equipment, have at least two groups of distortion deflector rolls in the adjacent deformation mechanism to be not parallel to each other mutually.
Said distortion deflector roll is a polygon distortion deflector roll, polygonal limit number >=4; Polygon limit number increases, and the kink that produces on the wire will increase, and the effect of carrying mortar can be better.
Beneficial effect: the utility model is compared prior art and had the following advantages: the utility model is through the stereochemical structure of cutting silk; In solid space, formed the many places sunk area; These can efficiently be taken and wrap up in and carry secretly the mortar abrasive material, and abrasive material is not easy to peel off from cutting silk, thereby significantly improve the silicon material; The speed of production and the efficient of cutting such as jewel burst technical process, the while also can effectively be improved the surface quality of the material behind the burst.
Description of drawings
Fig. 1 is the structural representation of the making apparatus of cutting silk;
Fig. 2 is the axial side view that is positioned at the Y-Z face that Fig. 1 is out of shape deflector roll;
Fig. 3 is the sketch map after the first distortion guide roller set on wire process Fig. 1;
Fig. 4 is the sketch map after the second distortion guide roller set on wire process Fig. 1;
Fig. 5 is the structural representation of the utility model cutting silk;
Fig. 6 is the partial schematic diagram of the Y-Z face of Fig. 5;
Fig. 7 is the partial schematic diagram of the X-Z face of Fig. 5;
Fig. 8 is the side view of Fig. 5.
The specific embodiment
Embodiment in the face of the utility model elaborates down; Present embodiment is being to implement under the prerequisite with the utility model technical scheme; Provided detailed embodiment and concrete operating process, but the protection domain of the utility model is not limited to following embodiment.
As shown in Figure 1, be used to make the equipment of the cutting silk of composite construction, comprise draw drum 2, take-up reel 3 and three groups of deformation mechanisms; Three groups of deformation mechanisms are set in turn between draw drum 2 and the take-up reel 3; Every group of deformation mechanism comprises spacing group of wheel, guide roller and distortion deflector roll; Wherein: draw drum 2, spacing group of wheel, directive wheel, distortion deflector roll and take-up reel 3 are arranged in order, and adjacent distortion deflector roll is not parallel to each other mutually, and is as shown in Figure 8; Angle between the first distortion deflector roll 4 and the second distortion deflector roll 5 is β 1=90 °; Angle between the second distortion deflector roll 5 and the 3rd distortion deflector roll 6 is β 2=120 °, and in other embodiments, adjacent distortion deflector roll also can be parallel to each other.
As illustrated in fig. 1 and 2, the first distortion deflector roll 4 be the regular hexagon deflector roll, and the orthohexagonal length of side is 10mm, first be out of shape deflector roll 4 axially on the Z-Y face and with the Y axle, become 60 ° of angles; The second distortion deflector roll 5 be the regular pentagon deflector roll, and the length of side of regular pentagon is 20mm, the second distortion deflector roll 5 axially with the first distortion deflector roll 4 axially be 90 ° of angles, second is out of shape deflector roll 5 becomes 30 ° of angles in the Z-Y face and with negative Y axle; The 3rd distortion deflector roll 6 be square deflector roll, and the foursquare length of side is 30mm, the 3rd distortion deflector roll 6 axially with the second distortion deflector roll 5 axially be hexagonal angle, the 3rd distortion deflector roll 6 is at the Z-Y face and along bearing Z-direction.
In other embodiments, each distortion guide roller set can have a plurality of parallel distortion deflector rolls, and the polygon of each polygon distortion deflector roll can be irregular polygon.
As shown in Figure 1, utilize the said equipment to make the method for the cutting silk of composite construction, may further comprise the steps:
(1) earlier wire 1 is processed into linear;
(2) rectilinear wire 1 coiling is closed on the draw drum 2; Wire 1, is wrapped on the first distortion deflector roll 4 after wire 1 passes first spacing group of wheel 7 along X axle central axis unwrapping wire; Apply pulling force; Make wire 1 be processed into first kink 13, as shown in Figure 3, all kinks and curve part 16 all are positioned at same plane;
(3) wire 1 of bending shape passes first directive wheel 10, with wire 1 along the central axis of X axle unwrapping wire again;
(4) will be again wire 1 behind the unwrapping wire pass second spacing group of wheel 8, be wrapped in then on the second distortion deflector roll 5, apply pulling force; Make wire 1, on the basis of first kink 13, increase by second kink 14, as shown in Figure 4; Bending part is in two planes; And adjacent kink is not in same plane, and the angle β 1 of first kink 13 and second kink 14 is 90 °, and this angle angle is identical with the angle that the first distortion deflector roll 4 and second is out of shape between the deflector roll 5;
(5) wire 1 passes second directive wheel 11, with wire 1 along the central axis of X axle unwrapping wire again;
(6) will be again wire 1 behind the unwrapping wire pass the 3rd spacing group of wheel 9; Be wrapped in then on the 3rd distortion deflector roll 6, apply pulling force, make the cutting silk of three-dimensional composite construction; Promptly on the basis of first kink 13 and second kink 14, increase by the 3rd kink 15; As shown in Figure 1,2=120 ° of the angle β between second kink 14 and the 3rd kink 15, this angle angle is identical with the angle that the second distortion deflector roll 5 and the 3rd is out of shape between the deflector roll 6; First kink 13, second kink 14 and the 3rd kink 15 lay respectively in three planes, make wire 1 constitute a compound cuts silk with space multistory structure; Wire 1 passes the 3rd directive wheel 12, and the central axis along the X axle moves the back take-up on take-up reel 3 again.
In other embodiments, can only accomplish that step (3) gets final product, also repeating step (4) and step (5) as required.
The 8 and the 3rd spacing group of wheel 9 of 7, second spacing group of wheel of first spacing group of wheel comprises three position-limited wheels respectively in the present embodiment, and playing provides the effect of pulling force with restriction wire 1 direction of motion to wire 1.
As shown in Figure 5, the cutting silk of present embodiment is that the wire 1 of d=0.2mm is processed by diameter, and the cutting silk comprises a plurality of kinks and curve part 16, and adjacent kink is continuous through curve part 16.Preferably have two adjacent kinks at least not in same plane.
Fig. 6 and Fig. 7 are the sketch mapes of the different angles of part on Fig. 5, and like Fig. 6 and shown in Figure 7, the diameter of cutting silk is 0.2mm in the present embodiment, and the length of side of kink is 1～30 times of diameter.Adjacent two kinks; Promptly the length of side of first kink 13 and second kink 14 is respectively W1=1mm, W2=1mm, W3=0.7mm and W4=1.2mm; The bending angle of first kink 13 is α 1=120 °; The bending angle of second kink 14 is α 2=108 °, and the length that connects the curve part 16 of first kink 13 and second kink 14 is L1=4.1mm.The bending angle α 3 of the 3rd kink 15 is 90 °.
The cutting silk of the composite construction that present embodiment makes can carry more mortar abrasive material secretly owing to be positioned at the depression of the kink formation of a plurality of Different Plane, and abrasive material is not easy to peel off from the cutting silk.
Claims (7)
1. the cutting silk of a composite construction is characterized in that, said cutting silk is processed by wire, and the cutting silk comprises a plurality of kinks and curve part, and adjacent kink links to each other through curve part.
2. the cutting silk of composite construction according to claim 1 is characterized in that, the diameter of said cutting silk is 0.06mm～5mm.
3. the cutting silk of composite construction according to claim 1 is characterized in that, the length of side of said kink is 1～30 times of diameter.
4. the cutting silk of composite construction according to claim 1 is characterized in that, the angle of said kink is 90 °～180 °.
5. an equipment that is used to make the cutting silk of composite construction is characterized in that, comprises draw drum, take-up reel and at least one group of deformation mechanism; Deformation mechanism is arranged between draw drum and the take-up reel, and every group of deformation mechanism comprises spacing group of wheel, guide roller and distortion deflector roll, and wherein: draw drum, spacing group of wheel, directive wheel, distortion deflector roll and take-up reel are arranged in order.
6. the equipment that is used to make the cutting silk of composite construction according to claim 5 is characterized in that having at least two groups of distortion deflector rolls in the adjacent deformation mechanism to be not parallel to each other mutually.
7. the equipment that is used to make the cutting silk of composite construction according to claim 5 is characterized in that, said distortion deflector roll is a polygon distortion deflector roll, polygonal limit number >=4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202874115U CN202208067U (en) | 2011-08-09 | 2011-08-09 | Cutting wire in composite structure and manufacturing equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202874115U CN202208067U (en) | 2011-08-09 | 2011-08-09 | Cutting wire in composite structure and manufacturing equipment thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202208067U true CN202208067U (en) | 2012-05-02 |
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ID=45987623
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202874115U Expired - Lifetime CN202208067U (en) | 2011-08-09 | 2011-08-09 | Cutting wire in composite structure and manufacturing equipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202208067U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310489A (en) * | 2011-08-09 | 2012-01-11 | 镇江耐丝新型材料有限公司 | Cutting wire with composite structure, and manufacturing method and manufacturing equipment thereof |
| CN104908501A (en) * | 2015-05-18 | 2015-09-16 | 安庆旭东工贸有限责任公司 | Processing device for steel wire texture |
-
2011
- 2011-08-09 CN CN2011202874115U patent/CN202208067U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310489A (en) * | 2011-08-09 | 2012-01-11 | 镇江耐丝新型材料有限公司 | Cutting wire with composite structure, and manufacturing method and manufacturing equipment thereof |
| CN104908501A (en) * | 2015-05-18 | 2015-09-16 | 安庆旭东工贸有限责任公司 | Processing device for steel wire texture |
| CN104908501B (en) * | 2015-05-18 | 2017-09-19 | 南通江海港建设工程有限公司 | A kind of steel wire texture processing unit (plant) |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Sheng Li (China) new material technology Co., Ltd. Assignor: Zhejiang Weixing New Building Material Co., Ltd. Contract record no.: 2013440000104 Denomination of utility model: Cutting wire in composite structure and manufacturing equipment thereof Granted publication date: 20120502 License type: Exclusive License Record date: 20130321 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120502 |