CN202192145U - Pneumatic clutch punch press and stamping system - Google Patents
Pneumatic clutch punch press and stamping system Download PDFInfo
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- CN202192145U CN202192145U CN2011202577316U CN201120257731U CN202192145U CN 202192145 U CN202192145 U CN 202192145U CN 2011202577316 U CN2011202577316 U CN 2011202577316U CN 201120257731 U CN201120257731 U CN 201120257731U CN 202192145 U CN202192145 U CN 202192145U
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- pneumatic clutch
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- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 239000002994 raw material Substances 0.000 claims abstract description 19
- 238000004080 punching Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 21
- 239000002699 waste material Substances 0.000 claims description 13
- 230000001939 inductive effect Effects 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000035611 feeding Effects 0.000 description 12
- 230000009471 action Effects 0.000 description 9
- 238000003754 machining Methods 0.000 description 6
- 238000009740 moulding (composite fabrication) Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000009931 harmful effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
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Abstract
The utility model relates to a pneumatic clutch punch press and punching press system, its punch press includes: the punching die comprises a base, a rack, a punching die and a power mechanism, wherein the punching die is arranged between the base and the rack and used for punching raw materials, the power mechanism is arranged on the rack, at least 2 punches are arranged in the punching die, the punches are driven by the power mechanism to move up and down, and the up-down stroke of each punch can be designed to be less than or equal to 20 mm. The utility model realizes the online automatic processing of the punch by the automatic control of the pneumatic controller to the feeding mechanism, the workpiece clamp and the pneumatic clutch under the condition of meeting the power of the small-tonnage punch, thereby greatly improving the online processing efficiency and the production safety of the punch; the workbench is separated from the punch by the support capable of adjusting the height of the punch, so that the influence of the vibration of the punch on the workbench surface is avoided; the utility model discloses be applied to the small-tonnage punch press with pneumatic clutch, when improving punch press production efficiency, reduced the punch press volume for the punch press still can directly settle on the table surface of semi-automatic assembly line.
Description
Technical field
The utility model relates to the press technical field, relates in particular to a kind of pneumatic clutch punch press and punch process system that semi-automatic streamline carries out batch machining that be applied to.
Background technology
Punch press is the very general machinery processing apparatus of a kind of use.At present, the application of small-sized (desktop type) punch press on semi-automatic streamline popularized gradually, still, receives the restriction of factors such as small-sized punch press tonnage, punch press vibrations, and mostly punch process is single-piece work.And traditional semi-automatic streamline uses punch press mostly for cutting key formula clutch for clutch control, and this type punch press positioning accuracy is low, and maintenance period is short, is generally 2～3 months, and noise and vibration are greatly, security reliability is poor, are inappropriate for High-efficient Production.
The pneumatic clutch punch press has because of it that moment of torsion is big, control is convenient, positioning accuracy is high and is beneficial to plurality of advantages such as high speed stamping processing, is used for independently large-tonnage, punch process in batches more; But, can't directly be placed on traditional semi-automatic streamline because its volume is bigger.
Therefore, the punch process of traditional semi-automatic streamline owing to receive the restriction of punching machine mold station, can't realize production and processing efficiently.
The utility model content
The main purpose of the utility model is to provide a kind of pneumatic clutch punch press and punch process system, is intended to improve the efficient of streamline punch process.
In order to achieve the above object; The utility model proposes a kind of pneumatic clutch punch press; Comprise: base, frame, be installed in and be used for the raw-material blanking die of punching press between said base and the frame and be arranged on the actuating unit on the said frame; Be provided with at least 2 drifts in the said blanking die, said drift is driven by said actuating unit and moves up and down.
Preferably, said punch press base below is provided with the support of scalable punch press height, and said punch press one side is provided with the streamline workbench that is used for the place work piece anchor clamps, and said blanking die bottom is provided with die cavity; To flushing with the table top of said workbench, when said punch press work, said work piece holder is pushed in the die cavity below over against said blanking die along the table top of workbench by said bracket adjustment in the bottom surface of said die cavity; Said work piece holder has the clamping position that is used for the workpiece after the said raw material punch forming of clamping, and said clamping position is corresponding one by one with said drift position.
Preferably, the opposite side of the said relatively workbench of said punch press is provided with feed mechanism, and said raw material are sent between the drift and the work piece holder in the die cavity of blanking die by said feed mechanism; Be provided with the feeding controller of control feed mechanism feeding between said feed mechanism and the punch press.
Preferably, said actuating unit comprises motor, pneumatic clutch and bent axle, and the said drift of said crankshaft rear end portion's suit is installed in the leading section of said bent axle and the interlock of said pneumatic clutch; When said pneumatic clutch connected with motor, pneumatic clutch drove said drift completion stroke up and down by the motor interlock and through said bent axle; When pneumatic clutch connected with the motor disengaging, said drift stopped stroke up and down.
Preferably, this punch press also comprises the pneumatic controller of the said motor of control, pneumatic clutch, work piece holder and the work of feeding controller.
Preferably, the inductive switch that is provided with the induction work piece holder in the said die cavity and is connected with said pneumatic controller after work piece holder gets into die cavity, triggers said inductive switch, and said inductive switch sends induced signal to pneumatic controller; Pneumatic controller is connected with motor according to said induced signal control pneumatic clutch, makes the drift knee-action in the blanking die.
Preferably, be provided with at least 20 drifts in the said blanking die, the stroke up and down of said drift is less than or equal to 20mm; Said blanking die is provided with waste outlet away from a side of feed mechanism, and said waste outlet is provided with slug breaker.
Preferably, said support has internal cavities, is provided with scrap collecting tank in this internal cavities, and said scrap collecting tank is communicated with said waste outlet.
The utility model also proposes a kind of punch process system; Comprise punch press, lay respectively at the feed mechanism of said punch press both sides and be used for the streamline workbench of place work piece anchor clamps; Said punch press comprises base, frame, is installed in the blanking die between said base and the frame and is arranged on the actuating unit on the said frame; Be provided with at least 2 drifts in the said blanking die; When said punch press was worked, said work piece holder was pushed to the below over against said blanking die along the table top of workbench, and raw material are sent between the drift and said work piece holder of blanking die by said feed mechanism; Said drift is driven to move up and down by said actuating unit and accomplishes raw-material punch forming, and the clamping workpiece of moulding is in said work piece holder.
Preferably, said punch press is aforesaid pneumatic clutch punch press.
A kind of pneumatic clutch punch press and punch process system that the utility model proposes; Change into by the unit drift through blanking die and to have at least 2 drifts punch press; The stroke up and down that reduces drift simultaneously is such as being set to be less than or equal to 20mm; Satisfying under the little tonnage punch press power condition, improved punch press on-line machining efficient greatly; Simultaneously, through the automatic control of pneumatic controller, realized the on-line automatic processing of punch press to feed mechanism, work piece holder and pneumatic clutch; Punch press adopts the anchor clamps trigger action, and staff does not get into stamped area, makes security performance greatly improve; In conjunction with electrical control, make work piece holder not leave the inductive switch in the blanking die die cavity, then punch press can't move for the second time, has avoided punch press to connect and has beaten risk, has further improved the punch press production security.In addition; Produce than big bang when considering punch press work; Online assembling to work top causes harmful effect, and the utility model is provided with the support of scalable punch press height below the punch press base, simultaneously the streamline workbench is arranged on a side of punch press; And flush the influence of having avoided the vibrations of punch press action that work top is caused through the die cavity bottom surface and the work top of bracket adjustment blanking die.And the utility model is applied to little tonnage punch press with pneumatic clutch, when improving punch press production efficiency, has reduced the punch press volume, makes punch press also can directly be placed on the work top of semi-automatic streamline.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the utility model punch process system.
Clearer for the technical scheme that makes the utility model, clear, will combine accompanying drawing to do further to detail below.
The specific embodiment
The utility model embodiment solution mainly is to be changed into by the unit drift through the blanking die with punch press having at least 2 drifts; Reduce the stroke up and down of drift simultaneously; Such as being set to be less than or equal to 20mm, satisfying under the little tonnage punch press power condition, improve punch press on-line machining efficient.
As shown in Figure 1; The utility model one embodiment proposes a kind of punch process system; Comprise punch press 1, lay respectively at the feed mechanism 3 of punch press 1 both sides and be used for the streamline workbench 4 of place work piece anchor clamps 5, wherein, punch press 1 comprises base 11, frame 12, is installed in the blanking die 13 between base 11 and the frame 12 and is arranged on the actuating unit (not marking among the figure) on the frame 12; Be provided with at least 2 drifts 131 in the blanking die 13; Blanking die 13 bottoms are provided with die cavity 132, and blanking die 13 is provided with waste outlet (not marking among the figure) away from a side of feed mechanism 3, and waste outlet is provided with slug breaker 133.
When punch press 1 work; Work piece holder 5 is pushed in the die cavity 132 of blanking die 13 along the table top 41 of workbench 4; And over against the drift 131 of blanking die 13; Work piece holder 5 has the clamping position (not shown) that is used for the workpiece after 7 punch formings of clamping raw material, and above-mentioned clamping position is corresponding one by one with 131 of drifts in the blanking die 13.
Raw material 7 are before work piece holder 5 gets into the die cavity 132 of blanking die 13; Be sent to by feed mechanism 3 between the drift 131 and work piece holder 5 of blanking die 13; Drift 131 is driven to move up and down by actuating unit accomplishes the punch forming to raw material 7, and the clamping workpiece of moulding is in work piece holder 5.
Present embodiment is on the basis of existing little tonnage, single workpiece punch press 1; For improving punch press 1 working (machining) efficiency, at least 2 drifts 131 are set, wherein in the blanking die 13 of punch press 1; As a kind of more excellent embodiment; At least 20 drifts 131 can be set in the blanking die 13 of punch press 1, simultaneously in order to satisfy little tonnage punch press 1 power condition, in the present embodiment drift of punch press 1 about in the of 131 stroke be designed to below the 20mm preferable; Avoided high efficiency multidigit drift 131 moulds need increase punch press 7 tonnages, the problem that causes punch press 1 volume to increase.
Particularly; Punch press 1 is the pneumatic clutch punch press in the present embodiment; Be to improve on the basis of pneumatic clutch punch press of 30mm at prior standard design punching stroke; Design runlength is changed into below the 20mm, make the stamping press of punch press 1 increase by 50%～100%, can satisfy of the specification requirement of little punch press 7 with big mould than the primary standard design.
The actuating unit that above-mentioned control drift 131 moves up and down comprises: motor 14, pneumatic clutch 15 and bent axle (not shown), the drift 131 of crankshaft rear end portion suit blanking die 13 is installed in the leading section of bent axle and pneumatic clutch 15 interlocks.When pneumatic clutch 15 connected with motor 14, pneumatic clutch 15 drove drift 131 completion stroke up and down by motor 14 interlocks and through bent axle; When pneumatic clutch 15 connected with motor 14 disengagings, drift 131 stopped the action of stroke up and down.
In order to make punch press 1 be suitable for various work tops; Present embodiment is provided with the support 2 of scalable punch press 1 height below punch press 1 base 11; And the table top 41 of die cavity 132 bottom surfaces 1321 of regulating blanking dies 13 through support 2 and workbench 4 flushes, the influence that the vibrations of having avoided punch press 1 punching press action cause the table top 41 of workbench.When punch press 1 work, work piece holder 5 can be pushed in the die cavity 132 belows over against drift 131 easily along the table top 41 of workbench 4, and need not be manually moves in the die cavity 132 of blanking die 13 work piece holder 5 and drift 131 carries out contraposition.
Present embodiment punch process system carries out the process of punch process and accomplishes through pneumatic controller (not shown) control punch press 1, feed mechanism 3 and work piece holder 5 work.
Particularly; Present embodiment is provided with the feeding controller 6 of control feed mechanism 3 feedings between feed mechanism 3 and punch press 1; Simultaneously; In the die cavity 132 of blanking die 13, be provided with the inductive switch (not shown) of induction work piece holder 5, motor 14, pneumatic clutch 15 on feeding controller 6, inductive switch and the punch press 1 all are connected with pneumatic controller.
When punch press 1 is in off working state; Drift 131 in the blanking die 13 is positioned at the peak of up stroke, and feeding controller 6 is under the control of pneumatic controller, and control feed mechanism 3 begins feedings; Raw material 7 are delivered in the die cavity 132 of blanking die 13, and be positioned under the drift 131; Afterwards; Be positioned at work piece holder 5 on the workbench 4 under the control of pneumatic controller; Pushed to the below that is positioned at raw material 7 in the die cavity 132 of blanking die 13 from a side of punch press 1, pneumatic controller carries out accurate contraposition with the clamping position of work piece holder 5 and 131 of drifts in the blanking die 13 simultaneously.When work piece holder 5 gets in the die cavity 132 of blanking dies 13, trigger the interior inductive switch of die cavity 132, inductive switch sends induced signal to pneumatic controller; Pneumatic controller is connected with motor 14 according to induced signal control pneumatic clutch 15, and pneumatic clutch 15 is under the interlock of motor 14, and the drift 131 that drives in the blanking die 13 moves up and down; Stroke about accomplishing once; Raw material 7 are carried out a punch process (in this process, the 3 not feedings of feeding controller 6 control feed mechanisms), and the workpiece after the moulding is pressed in the clamping position of work piece holder 5; Afterwards; Drift 131 is got back to the peak of up stroke, and work piece holder 5 is controlled the die cavity 132 that leaves blanking die 13 by pneumatic controller, accomplishes the once assembling of workpiece.When drift 131 was carried out the action of punching presses, (during the first punching press of drift 131, not having waste material) done to cut off and moved to the slug breaker 133 that is positioned at the waste outlet place of blanking die 13 1 sides simultaneously.After drift 131 is accomplished punching press action; After drift 131 was got back to the peak of up stroke, 6 control feed mechanism 3 feedings once more (further forward) of feeding controller were for the second time in the punching course; Slug breaker 133 cuts off action simultaneously, cuts away last time waste material.
For waste material is carried out collection and treatment, present embodiment is provided with scrap collecting tank 21 in the internal cavities of support 2, and this scrap collecting tank 21 is communicated with waste outlet.
In addition, feed mechanism 3 can be plait mill in the present embodiment, and raw material 7 are the sheet material from plait mill output.
Punch press 1 in the foregoing description is a kind of pneumatic clutch punch press that the utility model proposes, and is not described further at this.
The pneumatic clutch punch press of comparing prior art can't be applied to the defective on traditional semi-automatic streamline greatly because of volume; And traditional semi-automatic streamline punch press 1 can only realize that single-piece production causes the low problem of working (machining) efficiency; The utility model is applied in pneumatic clutch 15 on the punch press 1 of little tonnage; Make full use of the advantage that pneumatic clutch 15 punch press moments of torsion are big, control is convenient, positioning accuracy is high and be beneficial to high speed stamping processing, realize the High-efficient Production processing of punch press 1, more preferably in the embodiment; The blanking die 13 of punch press 1 changed into by unit drift 131 have at least 20 drifts 131; The stroke up and down of drift 131 is set to be less than or equal to 20mm simultaneously, is satisfying under little tonnage punch press 1 power condition, the existing one-shot of online punch process is changed into dash more; Improve punch press 1 on-line machining efficient greatly, and improved the utilization rate of raw material 7; Simultaneously, through the automatic control of pneumatic controller, realized punch press 1 on-line automatic processing to feed mechanism 3, work piece holder 5 and pneumatic clutch 15; Punch press 1 adopts work piece holder 5 trigger actions, and staff does not get into stamped area, makes the punching machine safety performance greatly improve; In conjunction with electrical control, make work piece holder 5 not leave the inductive switch in blanking die 13 die cavitys 132, then punch press 1 can't move for the second time, has avoided punch press 1 to connect and has beaten risk, has further improved the production security of punch press 1.In addition; Produce than big bang when considering punch press 1 work; Online assembling to the table top 41 of workbench 4 causes harmful effect, and the utility model is provided with the support 2 of scalable punch press 1 height below punch press 1 base 11, simultaneously streamline workbench 4 is arranged on a side of punch press 1; And the table top 41 of die cavity 132 bottom surfaces 1321 of regulating blanking dies 13 through support 2 and workbench 4 flushes, the influence that the vibrations of having avoided punch press 1 punching press action cause the table top 41 of workbench 4.And the utility model is applied to little tonnage punch press 1 with pneumatic clutch 15, when improving punch press 1 production efficiency, has reduced punch press 1 volume, makes punch press 1 also can directly be placed on the table top 41 of workbench 4 of semi-automatic streamline.
The utility model example structure is reasonable in design; Disengaging through pneumatic controller control pneumatic clutch 15 and motor 14 be connected; Thereby realize control to the stroke up and down of drift 131; Conveniently align mold and punching head, have and operate steadily, control advantages such as accurate, easy to operate, safe in utilization.
The above is merely the preferred embodiment of the utility model; Be not thus the restriction the utility model claim; Every equivalent structure or flow process conversion that utilizes the utility model specification and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical field, all in like manner be included in the scope of patent protection of the utility model.
Claims (10)
1. pneumatic clutch punch press; Comprise: base, frame, be installed in and be used for the raw-material blanking die of punching press between said base and the frame and be arranged on the actuating unit on the said frame; It is characterized in that; Be provided with at least 2 drifts in the said blanking die, said drift is driven by said actuating unit and moves up and down.
2. pneumatic clutch punch press according to claim 1; It is characterized in that; Said punch press base below is provided with the support of scalable punch press height, and said punch press one side is provided with the streamline workbench that is used for the place work piece anchor clamps, and said blanking die bottom is provided with die cavity; To flushing with the table top of said workbench, when said punch press work, said work piece holder is pushed in the die cavity below over against said blanking die along the table top of workbench by said bracket adjustment in the bottom surface of said die cavity; Said work piece holder has the clamping position that is used for the workpiece after the said raw material punch forming of clamping, and said clamping position is corresponding one by one with said drift position.
3. pneumatic clutch punch press according to claim 2 is characterized in that, the opposite side of the said relatively workbench of said punch press is provided with feed mechanism, and said raw material are sent between the drift and the work piece holder in the die cavity of blanking die by said feed mechanism; Be provided with the feeding controller of control feed mechanism feeding between said feed mechanism and the punch press.
4. pneumatic clutch punch press according to claim 3 is characterized in that said actuating unit comprises motor, pneumatic clutch and bent axle, and the said drift of said crankshaft rear end portion's suit is installed in the leading section of said bent axle and the interlock of said pneumatic clutch; When said pneumatic clutch connected with motor, pneumatic clutch drove said drift completion stroke up and down by the motor interlock and through said bent axle; When pneumatic clutch connected with the motor disengaging, said drift stopped stroke up and down.
5. pneumatic clutch punch press according to claim 4 is characterized in that, also comprises the pneumatic controller of the said motor of control, pneumatic clutch, work piece holder and the work of feeding controller.
6. pneumatic clutch punch press according to claim 5; It is characterized in that; The inductive switch that is provided with the induction work piece holder in the said die cavity and is connected with said pneumatic controller; After work piece holder gets into die cavity, trigger said inductive switch, said inductive switch sends induced signal to pneumatic controller; Pneumatic controller is connected with motor according to said induced signal control pneumatic clutch, makes the drift knee-action in the blanking die.
7. according to each described pneumatic clutch punch press among the claim 3-6, it is characterized in that be provided with at least 20 drifts in the said blanking die, the stroke up and down of said drift is less than or equal to 20mm; Said blanking die is provided with waste outlet away from a side of feed mechanism, and said waste outlet is provided with slug breaker.
8. pneumatic clutch punch press according to claim 7 is characterized in that said support has internal cavities, is provided with scrap collecting tank in this internal cavities, and said scrap collecting tank is communicated with said waste outlet.
9. punch process system; It is characterized in that; Comprise punch press, lay respectively at the feed mechanism of said punch press both sides and be used for the streamline workbench of place work piece anchor clamps; Said punch press comprises base, frame, is installed in the blanking die between said base and the frame and is arranged on the actuating unit on the said frame, is provided with at least 2 drifts in the said blanking die, when said punch press is worked; Said work piece holder is pushed to the below over against said blanking die along the table top of workbench; Raw material are sent to by said feed mechanism between the drift and said work piece holder of blanking die, and said drift is driven to move up and down by said actuating unit and accomplishes raw-material punch forming, and the clamping workpiece of moulding is in said work piece holder.
10. punch process according to claim 9 system is characterized in that said punch press is each described pneumatic clutch punch press among the claim 1-8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202577316U CN202192145U (en) | 2011-07-20 | 2011-07-20 | Pneumatic clutch punch press and stamping system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202577316U CN202192145U (en) | 2011-07-20 | 2011-07-20 | Pneumatic clutch punch press and stamping system |
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| Publication Number | Publication Date |
|---|---|
| CN202192145U true CN202192145U (en) | 2012-04-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202577316U Expired - Lifetime CN202192145U (en) | 2011-07-20 | 2011-07-20 | Pneumatic clutch punch press and stamping system |
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| Country | Link |
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| CN (1) | CN202192145U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284591A (en) * | 2011-07-20 | 2011-12-21 | 深圳市艾阿尔电气有限公司 | Pneumatic clutch punching machine and punching system |
-
2011
- 2011-07-20 CN CN2011202577316U patent/CN202192145U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284591A (en) * | 2011-07-20 | 2011-12-21 | 深圳市艾阿尔电气有限公司 | Pneumatic clutch punching machine and punching system |
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Granted publication date: 20120418 |