CN201371204Y - Fully-automatic double-end and single-end pipe end processing machine - Google Patents

Fully-automatic double-end and single-end pipe end processing machine Download PDF

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Publication number
CN201371204Y
CN201371204Y CN200920052272U CN200920052272U CN201371204Y CN 201371204 Y CN201371204 Y CN 201371204Y CN 200920052272 U CN200920052272 U CN 200920052272U CN 200920052272 U CN200920052272 U CN 200920052272U CN 201371204 Y CN201371204 Y CN 201371204Y
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China
Prior art keywords
pipe
pipe end
cylinder
automatic
manipulator
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Expired - Lifetime
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CN200920052272U
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Chinese (zh)
Inventor
徐志光
余君
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ZHONGSHAN TAOMEI YUANDONG DAILY NECESSITY CO Ltd
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冯培光
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Priority to CN200920052272U priority Critical patent/CN201371204Y/en
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Abstract

The utility model discloses a fully-automatic double-end and single-end pipe end processing machine which comprises a base. Two work station frames alternatively distributed are arranged on the base, wherein one work station frame is connected with an adjusting device; forming die carriers are respectively mounted on the two work station frames; each forming die carrier is provided with a plurality of pipe dies and connected with a power device; a pipe end rear-positioning adjusting base is arranged in front of the forming die carrier; a first pipe end rear-positioning screw rod is arranged on the pipe end rear-positioning adjusting base; a clamping upper die and a clamping lower die are arranged between the forming die carrier and the first pipe end rear-positioning screw rod; the clamping upper die or the clamping lower die is connected with a second power device for driving the clamping upper die and the clamping lower die to buckle or separate; a pipe stock clamping device is mounted between the two work station frames; an automatic top pipe device is arranged on one side of the pipe stock clamping device, so as to achieve both fully-automatic pipe shrinking or pipe expanding and one-man multi-machine, thereby improving the processing efficiency, reducing the processing cost, and satisfying the requirements of processing pipe ends in batch.

Description

Full-automatic two, single head pipe end processor
Technical field
The utility model relates to a kind of pipe end processor tool, particularly a kind of full-automatic two, single head pipe end processor that is used for the draw or expander.
Background technology
Pipe end processor of the prior art is half manual mode, promptly manually will manage material is put on the pipe end processor, start the pipe die draw or expander then, so circulation, reprocess the other end after processing an end, this class pipe end processing mode complicated operation, operating efficiency is low, the increase of production cost certainly will be caused, and a large amount of needs can not be satisfied with pipe.
The utility model content
In order to overcome the deficiencies in the prior art, full-automatic two, the single head pipe end processor that the utility model provides a kind of working (machining) efficiency height, can effectively reduce production costs.
The technical scheme that its technical problem that solves the utility model adopts is:
A kind of full-automatic two, single head pipe end processor comprises base, and base is provided with two station frames that are dislocatedly distributed, and wherein a station frame is connected with the adjusting device that it is seesawed; On described two station frames a molding frame is installed respectively, described forming die is provided with some pipe dies, described forming die is connected with and drives its first power set that seesaw, adjustment seat is located after being provided with pipe end in the dead ahead of described forming die, and the location adjustment seat is provided with positioning screw behind first pipe end behind the described pipe end; Be equipped with between the positioning screw behind the described forming die and first pipe end and clamp counterdie and clamping patrix, described clamping counterdie or clamping patrix are connected with and drive second power set that clamp counterdie and clamp the patrix fastening or separate; The pipe feed collet is installed between described two station frames gets device, the side that described pipe feed collet is got device is provided with auto tube feeding device.
As further improvement of the utility model, described pipe feed collet is got device and is comprised the feeding combination fixed base plate that is fixed on the base, on the described feeding combination fixed base plate feeding cylinder is installed, the take-off lever of described feeding cylinder is connected with the manipulator lifting fixed head that the combination of feeding relatively fixed base plate slides, described manipulator promotes on the fixed head and is fixed with the lifting cylinder, the take-off lever that promotes cylinder is connected with the manipulator riser of manipulator lifting fixed head upper and lower translation relatively, described manipulator riser is connected with the manipulator fixed head by the manipulator moving cylinder, and described manipulator fixed head is provided with some manipulators that link to each other with the manipulator moving cylinder.
Described adjusting device comprises slide rail and the adjusting screw(rod) that is fixed on the base, the described station frame that links to each other with adjusting device is installed on the slide rail, the described station frame bottom that links to each other with adjusting device is provided with the screw thread with the adjusting screw(rod) coupling, the screw-threaded engagement of described adjusting screw(rod) front end bottom the station frame that links to each other with adjusting device, described rear end is movably arranged on the slide rail, and the end of described adjusting screw(rod) is equipped with regulating handle.
Described first power set comprise the moulding oil cylinder, and described forming die is fixed on the take-off lever of moulding oil cylinder, and described moulding oil cylinder is connected with hydraulic oil container by oil pipe, and described hydraulic oil container is connected with hydraulic oil pump.
Described second power set comprise clamping cylinder, and described clamping patrix is fixed on the take-off lever of clamping cylinder.
Described auto tube feeding device comprises hopper and pipe support, described hopper and pipe support by be separately fixed on the side station frame and the opposite side pipe end after two discharging frames on the adjustment seat of location form, one side of described pipe support is provided with positioning cylinder, and opposite side is provided with positioning screw behind second pipe end; The below of described hopper is provided with and the pipe material of the pipe material roof fall in the hopper on pipe support can be promoted movable stand, and described pipe material promotes movable stand and is connected with pipe material lifting cylinder.
The beneficial effects of the utility model are: full-automatic two, control mode that the single head pipe end processor adopts PLC of the present utility model, the full-automatic draw or expander have been realized, can realize people's multimachine, improved working (machining) efficiency, reduced processing cost, and two station frames are dislocatedly distributed, and reprocess the other end after processing an end pipe end, have prevented from effectively that two ends from adding simultaneously to make the honest thick distortion of pipe material man-hour; Forming die is provided with some pipe dies, structurally form repeatedly the draw or expander, guaranteed the quality of processing, wherein a station frame is connected with the adjusting device that it is seesawed, can be according to the distance between two station frames of length adjustment of processing tube material, enlarge the scope of processing, can realize quick pipe end processing, can satisfy the requirement of batch machining pipe end.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is one of structural representation of the present utility model;
Fig. 2 is two of a structural representation of the present utility model;
Fig. 3 is that pipe feed collet of the present utility model is got the apparatus structure schematic diagram.
The specific embodiment
With reference to Fig. 1, Fig. 2, Fig. 3, a kind of full-automatic two, single head pipe end processor comprises base 1, and base 1 is provided with two station frames 2 that are dislocatedly distributed, and wherein a station frame 2 is connected with the adjusting device that it is seesawed.Described adjusting device comprises slide rail 18 and the adjusting screw(rod) 19 that is fixed on the base 1, the described station frame 2 that links to each other with adjusting device is installed on the slide rail 18, described station frame 2 bottoms that link to each other with adjusting device are provided with the screw thread with adjusting screw(rod) 19 couplings, the screw-threaded engagement of described adjusting screw(rod) 19 front ends and station frame 2 bottoms that link to each other with adjusting device, the rear end is movably arranged on the slide rail 18, it is rotatable removable that 19 of back adjusting screw(rod)s are installed, and the end of adjusting screw(rod) 19 is equipped with regulating handle 20.Turning handle 20 drives adjusting screw(rod) 19 and rotates, can regulate the distance between the station frame 2, in order to strengthen the reliability between the two station frames 2, respectively be provided with a location nut 38 at station frame 2 tops, described two setscrew nuts 38 connect by positioning screw 37, after regulating the position, screw positioning screw 37 and can guarantee constant distance between the two station frames 2.
On described two station frames 2 a molding frame 3 is installed respectively, forming die 3 is provided with some pipe dies, the pipe die here can be a draw mould entirely, can be expanding die entirely also, as entirely be that draw mould then is a machine for shrinking, as being that expanding die then is pipe expander entirely, the user also can change forming die 3 as required to realize expander or draw function.
Described forming die 3 is connected with and drives its first power set that seesaw, these first power set comprise moulding oil cylinder 21, described forming die 3 is fixed on the take-off lever of moulding oil cylinder 21, described moulding oil cylinder 21 is connected with hydraulic oil container 23 by oil pipe 22, and described hydraulic oil container 23 is connected with hydraulic oil pump 24; The dead ahead of described forming die 3 is provided with location adjustment seat 6 behind the pipe end, and location adjustment seat 6 is provided with positioning screw 7 behind first pipe end behind the described pipe end; Be equipped with between the positioning screw 7 behind the described forming die 3 and first pipe end and clamp counterdie 4 and clamp patrix 5, described clamping counterdie 4 or clamping patrix 5 are connected with to drive and clamp counterdie 4 and clamp second power set that patrix 5 fastens or separates, these second power set comprise clamping cylinder 25, and described clamping patrix 5 is fixed on the take-off lever of clamping cylinder 25.
The pipe feed collet is installed between described two station frames 2 gets device, this pipe feed collet is got device and is comprised the feeding combination fixed base plate 8 that is fixed on the base 1, on the described feeding combination fixed base plate 8 feeding cylinder 9 is installed, the take-off lever of described feeding cylinder 9 is connected with the manipulator lifting fixed head 10 that the combination of feeding relatively fixed base plate 8 slides, described manipulator promotes to be fixed with on the fixed head 10 and promotes cylinder 11, the take-off lever of described lifting cylinder 11 is connected with the manipulator riser 12 of manipulator lifting fixed head 10 upper and lower translations relatively, described manipulator riser 12 is connected with manipulator fixed head 14 by manipulator moving cylinder 13, described manipulator fixed head 14 is provided with some manipulators 15 that link to each other with manipulator moving cylinder 13, these manipulator integrated designs, the locus can be saved, interlock can be realized again.
Described feeding combination fixed base plate 8 is provided with feeding guide 16, the bottom that described manipulator promotes fixed head 10 is provided with support 17, the end of described support 17 is provided with the groove that is complementary with feeding guide 16, manipulator promotes fixed head 10 and slides at the drive lower edge of feeding cylinder 9 feeding guide 16, has strengthened traveling comfort.
The side that described pipe feed collet is got device is provided with auto tube feeding device, this auto tube feeding device comprises hopper and pipe support 29, described hopper and pipe support 29 by be separately fixed on the side station frame 2 and the opposite side pipe end after two discharging frames 26 on the adjustment seat 6 of location form, one side of described pipe support 29 is provided with positioning cylinder 31, and opposite side is provided with positioning screw 42 behind second pipe end; The below of described hopper is provided with and the pipe material of the pipe material roof fall in the hopper on pipe support 29 can be promoted movable stand 27, and described pipe material promotes movable stand 27 and is connected with pipe material lifting cylinder 28.
On the adjustment seat 6 of location pipe end lubricating oil pipe 34 is installed behind the station frame 2 of described auto tube feeding device side and the pipe end, described pipe end lubricating oil pipe 34 is connected with pipe end grease pump 35, enter pipe material first being processed again and on pipe end, spill lubricating oil, reduce the friction of pipe end and pipe die, improved the precision and the quality of processing.
In addition, base of the present utility model 1 inside is provided with hydraulic oil container 23, and described hydraulic oil container 23 is provided with hydraulic pressure oil filler 32 that is positioned at described base 1 end face and the dipstick 33 that is positioned at described base 1 side; The two ends of described base 1 respectively are provided with clamping cylinder 25 and moulding oil cylinder 21 fuel feeding that a hydraulic oil pump 24 is respectively both sides, and described hydraulic oil pump 24 respectively is connected with a motor 36, have guaranteed the power of processing; Be provided with pneumatic oil water separator 30 and Pressure gauge 39 in the described oil hydraulic circuit, can guarantee the quality and the safety of hydraulic oil.
The full-automatic operating principles two, the single head pipe end processor of the utility model are as follows:
The pipe material is put in the pipe hopper, the pipe material promotes movable stand 27 will manage material jack-up, naturally tumble on the pipe support 29, positioning screw 42 is anticipated the position with pipe behind the positioning cylinder 31 and second pipe end then, promote behind the traversing clamping pipe fitting that puts in place of manipulator then, traversing then the back manipulator unclamps decline on the counterdie 4 to clamping, and pipe material nature is fallen on the clamping counterdie 4, clamp patrix 5 then and clamp counterdie 4 fastenings, grip tube material, manipulator are opened traversing resetting, and forming die 3 moves ahead then, pipe die on it is finished pipe end processing, forming die 3 retreats then, and manipulator grip tube material clamps patrix 5 then and separates with clamping counterdie 4, next station sent into it again by manipulator, so circulation, process an end pipe end after, reprocessing other end pipe end, the pipe material that machines tumbles on the finished product frame naturally, finishes the processing work of pipe end continuously.When the pipe material only needs an end processing, as long as mobile station frame is parked in the home position, close corresponding motor pump, on control panel 41, to rotate selector switch 1/2 formula then and restart, other programs are constant.But so both power savings become the single head pipe end processor again.
Control panel 41 of the present utility model is arranged on the front of this machine, the lead-in wire of control panel 41 is through in the winding displacement pipe material 40, it adopts the control mode of PLC, realize the full-automatic draw or expander, can realize people's multimachine, improved working (machining) efficiency, reduced processing cost, and two station frames are dislocatedly distributed, and reprocess the other end after processing an end pipe end, have prevented from effectively that two ends from adding simultaneously to make the honest thick distortion of pipe material man-hour; Forming die is provided with some pipe dies, structurally form repeatedly the draw or expander, guaranteed the quality of processing, wherein a station frame is connected with the adjusting device that it is seesawed, can be according to the distance between two station frames of length adjustment of processing tube material, enlarge the scope of processing, can realize quick pipe end processing, can satisfy the requirement of batch machining pipe end.

Claims (10)

1, a kind of full-automatic two, single head pipe end processor is characterized in that it comprises base (1), and described base (1) is provided with two station frames (2) that are dislocatedly distributed, and wherein a described station frame (2) is connected with the adjusting device that it is seesawed; A molding frame (3) respectively is installed on described two station frames (2), described forming die (3) is provided with some pipe dies, described forming die (3) is connected with and drives its first power set that seesaw, adjustment seat (6) is located after being provided with pipe end in the dead ahead of described forming die (3), locatees adjustment seat (6) behind the described pipe end and is provided with positioning screw (7) behind first pipe end; Be equipped with between the positioning screw (7) behind the described forming die (3) and first pipe end and clamp counterdie (4) and clamping patrix (5), described clamping counterdie (4) or clamping patrix (5) are connected with and drive second power set that clamp counterdie (4) and clamp patrix (5) fastening or separate; The pipe feed collet is installed between described two station frames (2) gets device, the side that described pipe feed collet is got device is provided with auto tube feeding device.
2, according to claim 1 full-automatic two, the single head pipe end processor, it is characterized in that described pipe feed collet gets device and comprise the feeding combination fixed base plate (8) that is fixed on the base (1), on the described feeding combination fixed base plate (8) feeding cylinder (9) is installed, the take-off lever of described feeding cylinder (9) is connected with and can described relatively feeding makes up the manipulator lifting fixed head (10) that fixed base plate (8) slides, described manipulator promotes to be fixed with on the fixed head (10) and promotes cylinder (11), the take-off lever of described lifting cylinder (11) is connected with the manipulator riser (12) of manipulator lifting fixed head (10) upper and lower translation relatively, described manipulator riser (12) is connected with manipulator fixed head (14) by manipulator moving cylinder (13), and described manipulator fixed head (14) is provided with some manipulators (15) that link to each other with manipulator moving cylinder (13).
3, full-automatic two, single head pipe end processor according to claim 2, it is characterized in that described feeding combination fixed base plate (8) is provided with feeding guide (16), the bottom that described manipulator promotes fixed head (10) is provided with support (17), and the end of described support (17) is provided with the groove that is complementary with feeding guide (16).
4, according to claim 1 full-automatic two, the single head pipe end processor, it is characterized in that described adjusting device comprises slide rail (18) and the adjusting screw(rod) (19) that is fixed on the base (1), the described station frame (2) that links to each other with adjusting device is installed on the slide rail (18), described station frame (2) bottom that links to each other with adjusting device is provided with the screw thread with described adjusting screw(rod) (19) coupling, the screw-threaded engagement of station frame (2) bottom that described adjusting screw(rod) (19) front end links to each other with adjusting device, the rear end is movably arranged on the slide rail (18), and the end of described adjusting screw(rod) (19) is equipped with regulating handle (20).
5, full-automatic two, single head pipe end processor according to claim 1, it is characterized in that described first power set comprise moulding oil cylinder (21), described forming die (3) is fixed on the take-off lever of moulding oil cylinder (21), described moulding oil cylinder (21) is connected with hydraulic oil container (23) by oil pipe (22), and hydraulic oil container (23) is connected with hydraulic oil pump (24).
6, full-automatic two, single head pipe end processor according to claim 1 is characterized in that described second power set comprise clamping cylinder (25), and described clamping patrix (5) is fixed on the take-off lever of clamping cylinder (25).
7, full-automatic two, single head pipe end processor according to claim 1, it is characterized in that described auto tube feeding device comprises hopper and pipe support (29), described hopper and pipe support (29) by be separately fixed at that a side station frame (2) goes up and the opposite side pipe end after two discharging frames (26) of locating on the adjustment seat (6) form, one side of described pipe support (29) is provided with positioning cylinder (31), and opposite side is provided with positioning screw (42) behind second pipe end; The below of described hopper is provided with and the pipe material of the pipe material roof fall in the hopper on pipe support (29) can be promoted movable stand (27), and described pipe material promotes movable stand (27) and is connected with pipe material lifting cylinder (28).
8, full-automatic two, single head pipe end processor according to claim 1, it is characterized in that described base (1) inside is provided with hydraulic oil container (23), described hydraulic oil container (23) is provided with the hydraulic pressure oil filler (32) that is positioned at described base (1) end face and is positioned at the dipstick (33) of described base (1) side; The two ends of described base (1) respectively are provided with clamping cylinder (25) and moulding oil cylinder (21) fuel feeding that a hydraulic oil pump (24) is respectively both sides, and described hydraulic oil pump (24) respectively is connected with a motor (36); Be provided with pneumatic oil water separator (30) in the described source of the gas feeding.
9, full-automatic two, single head pipe end processor according to claim 1 is characterized in that described station frame (2) top respectively is provided with a location nut (38), and described two setscrew nuts (38) connect by positioning screw (37).
10, full-automatic two, single head pipe end processor according to claim 1, it is characterized in that locating behind the station frame (2) of described auto tube feeding device side and the pipe end pipe end lubricating oil pipe (34) is installed on the adjustment seat (6), described pipe end lubricating oil pipe (34) is connected with pipe end grease pump (35).
CN200920052272U 2009-03-10 2009-03-10 Fully-automatic double-end and single-end pipe end processing machine Expired - Lifetime CN201371204Y (en)

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CN200920052272U CN201371204Y (en) 2009-03-10 2009-03-10 Fully-automatic double-end and single-end pipe end processing machine

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102716996A (en) * 2012-06-26 2012-10-10 王俊强 Pipe end forming machine
CN102728733A (en) * 2011-04-12 2012-10-17 雷红通 Full-automatic pipe reducing machine
CN102784830A (en) * 2011-05-20 2012-11-21 浙江顺信机械有限公司 Hydraulic type full-automatic pipe end forming machine
CN103084842A (en) * 2013-01-22 2013-05-08 黄伟明 Metal tubing two-end molding mechanism
CN104368727A (en) * 2014-11-14 2015-02-25 芜湖新传机械制造有限公司 Oil tank refueling port processing equipment and processing process thereof
CN104722625A (en) * 2015-03-28 2015-06-24 佛山市顺德区金造电力器材有限公司 Automatic hydraulic molding machine for iron core of wire arranger
CN105935712A (en) * 2016-06-27 2016-09-14 和和机械(张家港)有限公司 Double-head pipe end forming machine
CN108274293A (en) * 2017-12-29 2018-07-13 杭州泰好和旺传动科技有限公司 A kind of rotational positioning system
CN109622708A (en) * 2019-02-11 2019-04-16 扬州丛宇自动化科技有限公司 Dislocation type aluminum profile stamping device
CN110744306A (en) * 2019-10-25 2020-02-04 珠海格力智能装备有限公司 Pipe end processing device and U-shaped pipe processing equipment

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102728733A (en) * 2011-04-12 2012-10-17 雷红通 Full-automatic pipe reducing machine
CN102784830B (en) * 2011-05-20 2016-04-13 浙江顺信机械有限公司 Fluid pressure type Full-automatic pipe end forming machine
CN102784830A (en) * 2011-05-20 2012-11-21 浙江顺信机械有限公司 Hydraulic type full-automatic pipe end forming machine
CN102716996A (en) * 2012-06-26 2012-10-10 王俊强 Pipe end forming machine
CN103084842A (en) * 2013-01-22 2013-05-08 黄伟明 Metal tubing two-end molding mechanism
CN104368727A (en) * 2014-11-14 2015-02-25 芜湖新传机械制造有限公司 Oil tank refueling port processing equipment and processing process thereof
CN104722625A (en) * 2015-03-28 2015-06-24 佛山市顺德区金造电力器材有限公司 Automatic hydraulic molding machine for iron core of wire arranger
CN104722625B (en) * 2015-03-28 2017-09-19 佛山市顺德区金造电力器材有限公司 A kind of street code automatic hydraulic forming machine unshakable in one's determination
CN105935712A (en) * 2016-06-27 2016-09-14 和和机械(张家港)有限公司 Double-head pipe end forming machine
CN105935712B (en) * 2016-06-27 2018-02-16 和和机械(张家港)有限公司 Double-headed pipe end forming machine
CN108274293A (en) * 2017-12-29 2018-07-13 杭州泰好和旺传动科技有限公司 A kind of rotational positioning system
CN109622708A (en) * 2019-02-11 2019-04-16 扬州丛宇自动化科技有限公司 Dislocation type aluminum profile stamping device
CN110744306A (en) * 2019-10-25 2020-02-04 珠海格力智能装备有限公司 Pipe end processing device and U-shaped pipe processing equipment
CN110744306B (en) * 2019-10-25 2020-12-08 珠海格力智能装备有限公司 Pipe end processing device and U-shaped pipe processing equipment

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Owner name: ZHONGSHAN TAOMEI FAR EAST DAILY USING PRODUCTS CO.

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Effective date: 20120626

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Effective date of registration: 20120626

Address after: 528400 Guangdong city in Zhongshan Province town of Nantou Yi Fu Lu

Patentee after: ZHONGSHAN TAOMEI YUANDONG DAILY NECESSITY CO., LTD.

Address before: 528415, Lane three, Lane 17, Xiaolan Town, Guangdong, Zhongshan

Patentee before: Feng Peiguang

CX01 Expiry of patent term
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Granted publication date: 20091230