CN202191994U - Novel carpet coating machine - Google Patents
Novel carpet coating machine Download PDFInfo
- Publication number
- CN202191994U CN202191994U CN2011202824239U CN201120282423U CN202191994U CN 202191994 U CN202191994 U CN 202191994U CN 2011202824239 U CN2011202824239 U CN 2011202824239U CN 201120282423 U CN201120282423 U CN 201120282423U CN 202191994 U CN202191994 U CN 202191994U
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- carpet
- drying unit
- combination
- draw
- deviation correcting
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Abstract
The utility model provides a novel carpet coating machine, and belongs to a combination machine. The novel carpet coating machine adopts a four-roller oblique weft deviation-correcting device, so that patterns of printing type materials can be guaranteed not to deform in the combination process; and three drying cylinders are adopted to continuously dry combination materials, so that the combination speed of thick fabric is increased, the combination time is shortened, and the product setting quality is guaranteed. The speed and the temperature can be controlled and adjusted in the whole production process according to the thicknesses of products.
Description
Technical field
The utility model relates to a kind of composite machine, and particularly a kind of novel carpet coating machine is widely used in the carpet manufacture industry.
Background technology
Since China's reform and opening-up, national economy increases fast, and " scientific and technical innovation, autonomous innovation " become the main flow of China's industrial development.China's industry develops to the direction of intensive style, energy-saving and emission-reduction, low-carbon (LC) just step by step.Along with the development of national economy, the raising of people's living standard, indoor decorating especially soft decoration has become a kind of new fashion.And the carpet in the ground decoration, in household still in the hotel, hotel, places such as office office building, public entertainment are all playing the part of an extremely important role, it is not only with practical value, and has decorative value, aesthetic values and reserve value concurrently.Along with the development and application of new science and technology, the health of carpet, environmental protection, low-carbon (LC) property will be further developed, and the carpet of new function will be more pleasing also, for opening bright prospects in carpet market.The carpet compounding machine is widely used in the manufacture craft of carpet, because carpet belongs to thick type fabric, water content is big in recombination process, and moisture is difficult for evaporation, and warp-wise broadwise easy deformation, and combined efficiency is low.Existing carpet coating all is to adopt the bake oven type c streamline, 200 square metres of floor spaces, and cost is high, and is many with steel, more than 300 meter of line distribution wire, price is about 1,800,000 yuan.And original infrared ray deviation correcting device is thicker because of carpet, can't reach the rectifying effect of expection.The professor of scientific research personnel and universities and colleges makes joint efforts, and utilizes modern science and technology, constantly explores, studies, though obtained some progress technically, in practice, still exists the technical problem of blemish in an otherwise perfect thing.
Summary of the invention
The purpose of the utility model is to overcome above deficiency, and a kind of novel carpet coating machine is provided, and adopts four roller oblique weft deviation correcting devices can guarantee that stamp class material decorative pattern in recombination process is indeformable; Adopt three drying cylinder continuous dryings compound, improved the recombination velocity of thick type fabric, shorten recombination time, guarantee product setting quality.Whole process of production medium velocity temperature can be controlled adjustment according to thickness of product.
The utility model solves the technical scheme that its technical problem adopted: contain cloth unwinding device, carpet discharging device, four roller oblique weft deviation correcting devices, pneumatic opposite side, Frictioning device, branch roll dies, set composite, drying unit, drying unit, air cooling equipment, draw-gear, wrap-up again; Whole device left side is a cuboid stake body; Adopt steel construction to connect moulding; Support is provided with a plurality of cloth beams that draw; Be provided with pneumatic opposite side device simultaneously and divide roll dies, the support left side is provided with the cloth unwinding device, and the support lower end is provided with the carpet discharging device, carpet discharging device right side is provided with four roller oblique weft deviation correcting devices; Four roller oblique weft deviation correcting device right sides are provided with Frictioning device, and the stake body right side is provided with set composite, drying unit, drying unit, air cooling equipment, draw-gear, wrap-up more successively.
The design principle of this carpet compounding machine: lining (cloth) is placed on the cloth unwinding device, lining material (carpet) is placed on the carpet discharging device, the start-up control switch, all servomotors all begin run-in synchronism, and servomotor drives the work of machine each several part respectively.In material be delivered to four roller oblique weft deviation correcting devices through a plurality of rollers and rectify a deviation, guarantee that stamp class material decorative pattern warp-wise broadwise in recombination process is all indeformable.Reach the Frictioning device gluing afterwards again, the surface of material in Frictioning device spreads upon glue according to technological requirement equably adopts the blade coating photoresist coating process greatly to improve spread, guarantees the applying fastness of thick type fabric.Material reaches the set composite place in the first-class glue; Lining to dividing roll dies, divides roll dies to control lining tension force rotatably effectively, and lining is reached the set composite place through pneumatic opposite side device correction rear haulage through drawing the cloth beam traction simultaneously.Set composite is provided with silica gel roller, and silica gel roller compresses lining material and lining and is compounded to form the carpet composite.Afterwards; It is compound that the carpet composite passes through drying unit successively, drying unit continues the oven dry compacting again; Set composite, drying unit and again drying unit be electric oily drying cylinder, adopt heat-conducting oil heating can guarantee the drying cylinder surface temperature evenly, principle be earlier with the conduction oil in the sub-interlayer of electrothermal tube heating drying cylinder again with conduction oil as heat transmission medium heating drying cylinder surface; The rolling action of conduction oil in the drying cylinder interlayer when rotating because drying cylinder is heated; Can heat be delivered to the drying cylinder surface equably, guarantee that the temperature difference on the drying cylinder length surface direction is no more than 5 ℃, make the material after compound obtain high temperature compacting oven dry.With the continuous compound dried composite material of three rollers, get into air cooling equipment and cool off fast, draw to the wrap-up rolling through draw-gear afterwards.Four roller oblique weft deviation correcting devices contain four rollers, four roller adjustable gaps joint, and to adapt to the correction of different-thickness blanketing, four rollers are carried simultaneously, and the lining material is the serpentine trend between four rollers, reach the purpose of correction.
The beneficial effect of the utility model is: the carpet gluing can prevent the seep through phenomenon of slim cloth gluing; Adopt the blade coating photoresist coating process can improve spread, guarantee the applying fastness of thick type fabric; Adopt three roller continuous dryings compound, help the moisture oven dry evaporation of the thick type fabric of carpet class, guarantee that composite carpet is indeformable, shorten recombination time, carry drying efficiency; Adopt four roller oblique weft deviation correcting devices can guarantee that stamp class material decorative pattern warp-wise broadwise in recombination process is all indeformable.16 meters of machine length overalls are taken up an area of 40m
2, more than 200 meter of line distribution wire, 300,000 yuan of total prices.
Description of drawings
Be to combine accompanying drawing and embodiment that the utility model is further described below:
Accompanying drawing is a novel carpet coating machine structural representation.
In the drawings: 1 cloth unwinding device, 2 carpet discharging devices, 3 four roller oblique weft deviation correcting devices, 4 pneumatic opposite side, 5 Frictioning devices, 6 fens roll dies, 7 set composites, 8 drying units, 9 are drying unit, 10 air cooling equipments, 11 draw-gears, 12 wrap-ups again.
The specific embodiment
In the drawings: whole device left side is a cuboid stake body; Adopt steel construction to connect moulding; Support is provided with a plurality of cloth beams that draw; Be provided with pneumatic opposite side device 4 simultaneously and divide roll dies 6, the support left side is provided with cloth unwinding device 1, and the support lower end is provided with carpet discharging device 2, carpet discharging device 2 right sides are provided with four roller oblique weft deviation correcting devices 3; Four roller oblique weft deviation correcting devices, 3 right sides are provided with Frictioning device 5, and the stake body right side is provided with set composite 7, drying unit 8, drying unit 9, air cooling equipment 10, draw-gear 11, wrap-up 12 more successively.
Lining (cloth) is placed on the cloth unwinding device 1, lining material (carpet) is placed on the carpet discharging device 2, the start-up control switch, all servomotors all begin run-in synchronism, and servomotor drives the work of machine each several part respectively.In material be delivered to four roller oblique weft deviation correcting devices 3 through a plurality of rollers and rectify a deviation, guarantee that stamp class material decorative pattern warp-wise broadwise in recombination process is all indeformable.Reach Frictioning device 5 gluings afterwards again, the surface of material in Frictioning device 5 spreads upon glue according to technological requirement equably adopts the blade coating photoresist coating process greatly to improve spread, guarantees the applying fastness of thick type fabric.Material reaches set composite 7 places in the first-class glue; Lining to dividing roll dies 6, divides roll dies 6 to control lining tension force rotatably effectively, and lining is reached set composite 7 places through pneumatic opposite side device correction rear haulage through drawing the cloth beam traction simultaneously.Set composite 7 is provided with silica gel roller, and silica gel roller compresses lining material and lining and is compounded to form the carpet composite.Afterwards; It is compound that the carpet composite passes through drying unit 8 successively, drying unit 9 continues the oven dry compactings again; Set composite 7, drying unit 8 and again drying unit 9 be electric oily drying cylinder, adopt heat-conducting oil heating can guarantee the drying cylinder surface temperature evenly, principle be earlier with the conduction oil in the sub-interlayer of electrothermal tube heating drying cylinder again with conduction oil as heat transmission medium heating drying cylinder surface; The rolling action of conduction oil in the drying cylinder interlayer when rotating because drying cylinder is heated; Can heat be delivered to the drying cylinder surface equably, guarantee that the temperature difference on the drying cylinder length surface direction is no more than 5 ℃, make the material after compound obtain high temperature compacting oven dry; The continuous compound oven dry of three rollers improves drying efficiency, guarantees product setting quality.With the continuous compound dried composite material of three rollers, get into air cooling equipment 10 and cool off fast, draw to wrap-up 12 rollings through draw-gear 11 afterwards.Four roller oblique weft deviation correcting devices 3 contain four rollers, four roller adjustable gaps joint, and to adapt to the correction of different-thickness blanketing, four rollers are carried simultaneously, and the lining material is the serpentine trend between four rollers, reach the purpose of correction.
Claims (1)
1. novel carpet coating machine; Contain cloth unwinding device, carpet discharging device, four roller oblique weft deviation correcting devices, pneumatic opposite side, Frictioning device, branch roll dies, set composite, drying unit, drying unit, air cooling equipment, draw-gear, wrap-up again; It is characterized in that: whole device left side is a cuboid stake body; Adopt steel construction to connect moulding, support is provided with a plurality of cloth beams that draw, and is provided with pneumatic opposite side device simultaneously and divides roll dies; The support left side is provided with the cloth unwinding device; The support lower end is provided with the carpet discharging device, carpet discharging device right side is provided with four roller oblique weft deviation correcting devices, and four roller oblique weft deviation correcting device right sides are provided with Frictioning device, and the stake body right side is provided with set composite, drying unit, drying unit, air cooling equipment, draw-gear, wrap-up more successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202824239U CN202191994U (en) | 2011-07-28 | 2011-07-28 | Novel carpet coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202824239U CN202191994U (en) | 2011-07-28 | 2011-07-28 | Novel carpet coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202191994U true CN202191994U (en) | 2012-04-18 |
Family
ID=45946926
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202824239U Expired - Fee Related CN202191994U (en) | 2011-07-28 | 2011-07-28 | Novel carpet coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202191994U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104069990A (en) * | 2014-06-18 | 2014-10-01 | 浙江大达家居用品有限公司 | Carpet glue coating and drying equipment |
| CN107899894A (en) * | 2017-12-15 | 2018-04-13 | 芜湖尚唯汽车饰件有限公司 | A kind of vehicle internal decoration carpet production line |
-
2011
- 2011-07-28 CN CN2011202824239U patent/CN202191994U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104069990A (en) * | 2014-06-18 | 2014-10-01 | 浙江大达家居用品有限公司 | Carpet glue coating and drying equipment |
| CN107899894A (en) * | 2017-12-15 | 2018-04-13 | 芜湖尚唯汽车饰件有限公司 | A kind of vehicle internal decoration carpet production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120418 Termination date: 20130728 |