WO2013173984A1 - Process and equipment for producing bamboo flooring by molding - Google Patents
Process and equipment for producing bamboo flooring by molding Download PDFInfo
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- WO2013173984A1 WO2013173984A1 PCT/CN2012/075931 CN2012075931W WO2013173984A1 WO 2013173984 A1 WO2013173984 A1 WO 2013173984A1 CN 2012075931 W CN2012075931 W CN 2012075931W WO 2013173984 A1 WO2013173984 A1 WO 2013173984A1
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- embossing
- roller
- bamboo
- sanding
- production process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/003—Mechanical surface treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/0047—Machines or apparatus for embossing decorations or marks, e.g. embossing coins by rolling
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
Definitions
- the invention belongs to the technical field of floor materials, and particularly relates to a bamboo floor molding production process and an embossing machine used in the production process.
- the traditional process of bamboo flooring production is: selecting bamboo, cutting material, opening, roughing, cooking bleaching or carbonization, drying, bamboo fine planing, sorting, rubberizing, blanking, hot pressing, sanding, Fixed length cutting, four-sided planing, double-end milling, vertical and horizontal opening, surface finishing, inspection and packaging processes.
- the traditional bamboo flooring of the bamboo processing is obvious, the color is single, the color is lacking on the solid wood floor, and the pattern is more.
- the method of adding the wooden floor pattern on the bamboo floor such as the Chinese patent application number is 200910097420.5, the patent name is wood grain.
- bamboo flooring and its preparation method are disclosed on September 23, 2009.
- the patent is mainly made by pressing a wooden floor pattern on a bamboo floor by means of a steel roll extrusion method, and then manufacturing by a rubber roller. It is also necessary to use a transparent putty to carry out the coloring process, which is complicated in operation and high in cost.
- the technical problem to be solved by the present invention is to provide a bamboo floor molding production process for pressing wood grain on a wooden floor by using a molding technique.
- a bamboo floor molding production process including selecting bamboo, cutting material, opening, roughing, cooking bleaching or carbonization, drying, bamboo planing, sorting, coating Glue blank, hot press gluing, sanding, fixed length cutting, four-sided planing, double-end milling, vertical and horizontal opening, surface finishing, inspection and packaging processes are also included in the embossing process after the sanding process.
- the present invention also provides an embossing machine apparatus which adopts the following technical scheme: consisting of a steel press roll and an embossing roll on a set roll.
- the invention has the beneficial effects that the invention adopts the embossing machine to perform one-time molding, completes the embossing process in the production process, and the bamboo floor is processed into the effect of the solid wood floor, the production process in the bamboo floor production process is simple, the time period is short, and the cost is low.
- the pattern that appears on the bamboo floor is durable and the embossing does not rebound.
- Figure 1 is a schematic structural view of the apparatus of the present invention
- Figure 2 is a front elevational view of the apparatus of the present invention.
- bamboo floor molding production process including selecting bamboo, cutting material, opening, roughing, cooking bleaching or carbonization, drying, bamboo fine planing, sorting, rubberizing, blanking, hot pressing, sanding, fixed length Truncation, four-sided planing, double-end milling, vertical and horizontal opening, surface finishing, inspection and packaging processes, the specific operating conditions of each process are the same as the existing processes, and are also included in the embossing process after the sanding process, using dedicated Embossing machine, embossing machine pressure 3-8kg/MPA, temperature control range 200°C-240°C, evolution of traditional fire bending technology to prevent embossing rebound of bamboo flooring.
- the present invention also provides an embossing machine device, which adopts the following technical scheme: consisting of a steel press roll 2 and an embossing roll 4 on the set roller 3, steel
- the pressure roller 2 is connected to the hydraulic cylinder 1 at both ends, the roller 3 is connected to the engine 10, the engine 10 drives the roller 3 to rotate, the embossing roller 4 is sleeved on the roller 3, and the pressure controller 9 for adjusting the pressure of the embossing roller 4 is further included.
- a thickness adjustment switch 5 consisting of a steel press roll 2 and an embossing roll 4 on the set roller 3, steel
- the pressure roller 2 is connected to the hydraulic cylinder 1 at both ends
- the roller 3 is connected to the engine 10
- the engine 10 drives the roller 3 to rotate
- the embossing roller 4 is sleeved on the roller 3
- the pressure controller 9 for adjusting the pressure of the embossing roller 4 is further included.
- the steel pressure roller 2 is connected with a hydraulic oil cylinder 1 for controlling the distance between the steel pressure roller and the embossing roller, and the steel pressure roller is used as a reference surface for embossing, and for better realization, both ends of the steel pressure roller Connect a hydraulic cylinder.
- the roller 3 is connected to the engine 10, the engine drives the roller to rotate, the embossing roller is sleeved on the roller, and the bamboo floor on the embossing roller needs an embossed pattern, and the embossing operation is performed on the surface of the bamboo floor.
- the thickness adjustment 5 switch is connected to the embossing roller, and the distance between the embossing roller and the steel pressing roller is adjusted according to the thickness of the bamboo floor to be processed.
- the pressure controller 9 is connected to the embossing roller 4, the pressure of the embossing roller 4 can be adjusted, the pressure controller 9 is controlled by the pressure control button 11 of the panel, and the pressure gauge 8 is connected to the pressure controller to display the pressure state.
- the embossing machine further includes a power source 6 and a temperature display 7, a corresponding power button 13 on the embossing machine panel controls the power source 6, a temperature control button 14 controls the temperature, and a temperature display 7 displays the temperature.
- bamboo flooring is a kind of small-sized bamboo wood-based panel. It has the advantages of high surface hardness, good finish, abrasion resistance and light color. The style is fresh and elegant, and it can produce simple and natural decorative effects. Because of its low thermal conductivity, it has the characteristics of warm winter and cool summer. It can walk comfortably on bare feet no matter what season, especially suitable for the living room of the elderly and children, so it is very popular.
- the invention adopts an embossing machine to perform one-time molding, completes the embossing process in the production process, and the bamboo floor is processed into the effect of the solid wood floor, the production process in the bamboo floor production process is simple, the time period is short, the cost is low, and the molding occurs on the bamboo floor. The pattern is durable and the embossing does not rebound.
- the invention is suitable for imitation of high-grade wood flooring with low-grade wood. .
Abstract
A process for producing a bamboo flooring by molding comprises bamboo selection, cutting, hacking, rough planing, cooking and bleaching or carbonization, drying, finish planing of bamboo strips, sorting, glue spreading and assembling, hot press gluing, sanding, fixed-length truncation, four-side planning, double-end milling, horizontal and vertical tenon making, surface coating, inspection and packaging procedures, and further comprises an embossing procedure after the sanding procedure. Also disclosed is an embossing machine equipment for implementing the embossing procedure, comprising a steel roller and an embossing roller arranged on a rolling shaft. By using the embossing machine, the embossing procedure in the production process is completed through one-step molding, so that the bamboo flooring after processing has the effect of a solid wood flooring.
Description
本发明属于地板材料技术领域，特别涉及一种竹地板模压生产工艺以及该生产工艺使用的压花机。 The invention belongs to the technical field of floor materials, and particularly relates to a bamboo floor molding production process and an embossing machine used in the production process.
目前竹地板的生产一般传统工艺流程为：选毛竹、断料、开片、粗刨、蒸煮漂白或炭化、干燥、竹条精刨、分选、涂胶组坯、热压胶合、砂光、定长截断、四面刨、双端铣、纵横向开榫、表面涂饰、检验、包装工序。但传统工艺加工的竹地板竹节明显，色彩单一，缺乏实木地板上色彩多样化，花纹样式多的特点，在竹地板上添加木地板花纹方法诸如中国专利申请号为200910097420.5，专利名称为木纹竹地板及其制备方法，公开日为2009年9月23日，该专利主要采用钢辊挤压方式在竹地板上压上木地板花纹，然后用胶辊进行涂色的方法制造，其中辊上还需要使用透明腻子再进行着色工艺，操作工序复杂，成本高。
At present, the traditional process of bamboo flooring production is: selecting bamboo, cutting material, opening, roughing, cooking bleaching or carbonization, drying, bamboo fine planing, sorting, rubberizing, blanking, hot pressing, sanding, Fixed length cutting, four-sided planing, double-end milling, vertical and horizontal opening, surface finishing, inspection and packaging processes. However, the traditional bamboo flooring of the bamboo processing is obvious, the color is single, the color is lacking on the solid wood floor, and the pattern is more. The method of adding the wooden floor pattern on the bamboo floor, such as the Chinese patent application number is 200910097420.5, the patent name is wood grain. Bamboo flooring and its preparation method are disclosed on September 23, 2009. The patent is mainly made by pressing a wooden floor pattern on a bamboo floor by means of a steel roll extrusion method, and then manufacturing by a rubber roller. It is also necessary to use a transparent putty to carry out the coloring process, which is complicated in operation and high in cost.
针对上述面临的问题，本发明要解决的技术问题是提供采用模压技术在木地板上压制木纹的一种竹地板模压生产工艺。
In view of the above problems, the technical problem to be solved by the present invention is to provide a bamboo floor molding production process for pressing wood grain on a wooden floor by using a molding technique.
为解决上述技术问题，本发明采用如下技术方案：一种竹地板模压生产工艺，包括选毛竹、断料、开片、粗刨、蒸煮漂白或炭化、干燥、竹条精刨、分选、涂胶组坯、热压胶合、砂光、定长截断、四面刨、双端铣、纵横向开榫、表面涂饰、检验、包装工序，在砂光工序后还包括在压花工序。
In order to solve the above technical problems, the present invention adopts the following technical solutions: a bamboo floor molding production process, including selecting bamboo, cutting material, opening, roughing, cooking bleaching or carbonization, drying, bamboo planing, sorting, coating Glue blank, hot press gluing, sanding, fixed length cutting, four-sided planing, double-end milling, vertical and horizontal opening, surface finishing, inspection and packaging processes are also included in the embossing process after the sanding process.
为实现上述生产工艺的压花工序，本发明还提供一种压花机设备，该压花机设备采用如下技术方案：由钢压辊以及套装滚轴上的压花辊组成。
In order to realize the embossing process of the above production process, the present invention also provides an embossing machine apparatus which adopts the following technical scheme: consisting of a steel press roll and an embossing roll on a set roll.
本发明的有益效果是：本发明采用压花机一次模压，完成生产工艺中的压花工序，竹地板处理成实木地板的效果，竹地板生产工艺中的生产工序简单，时间周期短，成本低，模压在竹地板上出现的花纹经久耐用,压花不反弹。
The invention has the beneficial effects that the invention adopts the embossing machine to perform one-time molding, completes the embossing process in the production process, and the bamboo floor is processed into the effect of the solid wood floor, the production process in the bamboo floor production process is simple, the time period is short, and the cost is low. The pattern that appears on the bamboo floor is durable and the embossing does not rebound.
图1为本发明设备的结构示意图； Figure 1 is a schematic structural view of the apparatus of the present invention;
图2 为本发明设备的主视图。 Figure 2 is a front elevational view of the apparatus of the present invention.
下面结合附图对本发明实施例进行说明。 The embodiments of the present invention will be described below with reference to the accompanying drawings.
一种竹地板模压生产工艺，包括选毛竹、断料、开片、粗刨、蒸煮漂白或炭化、干燥、竹条精刨、分选、涂胶组坯、热压胶合、砂光、定长截断、四面刨、双端铣、纵横向开榫、表面涂饰、检验、包装工序，其各工序的具体操作条件与现有工艺相同，在砂光工序后还包括在压花工序，使用专用的压花机，压花机压力3-8kg/MPA，温度控制范围200℃-240℃，演进传统火烧折弯技术，防止竹地板的压花反弹。
Bamboo floor molding production process, including selecting bamboo, cutting material, opening, roughing, cooking bleaching or carbonization, drying, bamboo fine planing, sorting, rubberizing, blanking, hot pressing, sanding, fixed length Truncation, four-sided planing, double-end milling, vertical and horizontal opening, surface finishing, inspection and packaging processes, the specific operating conditions of each process are the same as the existing processes, and are also included in the embossing process after the sanding process, using dedicated Embossing machine, embossing machine pressure 3-8kg/MPA, temperature control range 200°C-240°C, evolution of traditional fire bending technology to prevent embossing rebound of bamboo flooring.
根据图1与图2所示： According to Figure 1 and Figure 2:
为实现上述生产工艺的压花工序，本发明还提供一种压花机设备，该压花机设备采用如下技术方案：由钢压辊2以及套装滚轴3上的压花辊4组成，钢压辊2两端连接液压油缸1，滚轴3连接发动机10，发动机10带动滚轴3旋转，压花辊4套在滚轴3上,还包括调整压花辊4的压力的压力控制器9以及厚度调整开关5。
In order to realize the embossing process of the above production process, the present invention also provides an embossing machine device, which adopts the following technical scheme: consisting of a steel press roll 2 and an embossing roll 4 on the set roller 3, steel The pressure roller 2 is connected to the hydraulic cylinder 1 at both ends, the roller 3 is connected to the engine 10, the engine 10 drives the roller 3 to rotate, the embossing roller 4 is sleeved on the roller 3, and the pressure controller 9 for adjusting the pressure of the embossing roller 4 is further included. And a thickness adjustment switch 5.
所述钢压辊2连接液压油缸1，液压油缸用以控制钢压辊和压花辊之间的距离，钢压辊作为压花时的基准面，为更好实现，钢压辊两端各连接一台液压油缸。
The steel pressure roller 2 is connected with a hydraulic oil cylinder 1 for controlling the distance between the steel pressure roller and the embossing roller, and the steel pressure roller is used as a reference surface for embossing, and for better realization, both ends of the steel pressure roller Connect a hydraulic cylinder.
滚轴3连接发动机10，发动机带动滚轴旋转，压花辊套在滚轴上，压花辊上刻竹地板需要压花的花纹，在竹地板的表面进行连续压花操作。
The roller 3 is connected to the engine 10, the engine drives the roller to rotate, the embossing roller is sleeved on the roller, and the bamboo floor on the embossing roller needs an embossed pattern, and the embossing operation is performed on the surface of the bamboo floor.
厚度调整5开关连接压花辊，根据调整需要加工的竹地板的厚度，进行调整压花辊与钢压辊之间的距离。 The thickness adjustment 5 switch is connected to the embossing roller, and the distance between the embossing roller and the steel pressing roller is adjusted according to the thickness of the bamboo floor to be processed.
压力控制器9连接压花辊4，可以调整压花辊4的压力，由面板的压力控制按钮11控制压力控制器9，压力表8连接压力控制器，显示压力状态。
The pressure controller 9 is connected to the embossing roller 4, the pressure of the embossing roller 4 can be adjusted, the pressure controller 9 is controlled by the pressure control button 11 of the panel, and the pressure gauge 8 is connected to the pressure controller to display the pressure state.
压花机还包括电源6以及温度显示器7，压花机面板上有相应的电源按钮13控制电源6，温度控制按钮14控制温度，温度显示器7显示温度。
The embossing machine further includes a power source 6 and a temperature display 7, a corresponding power button 13 on the embossing machine panel controls the power source 6, a temperature control button 14 controls the temperature, and a temperature display 7 displays the temperature.
加工竹地板时，启动压花机，设定好参数，将所要加工的经砂光的竹地板由进料口保持与刚压辊垂直送进压花机内，经压花辊与钢压辊配合，在竹地板表面刻制花纹，竹地板保持垂直是为了使实木纹路更逼真，否则产生倾斜的纹理无法达到实木的效果。
When processing the bamboo floor, start the embossing machine, set the parameters, and feed the sanded bamboo floor to be processed from the feeding port to the embossing machine perpendicularly to the pressing roller, through the embossing roller and the steel pressing roller. Cooperate, engrave the pattern on the surface of the bamboo floor, the bamboo floor is kept vertical to make the solid wood grain more realistic, otherwise the oblique texture can not achieve the effect of solid wood.
竹地板是一类小规格的竹材人造板，它具有表面硬度高、光洁度好、耐磨损、色泽淡雅的优点，格调清新高雅，能产生古朴自然的装饰效果。由于热传导率低，所以还有冬暖夏凉的特性，无论在什么季节，都可以舒适地赤脚在上面行走，特别适合铺装在老人、小孩的起居室，因而深受人们欢迎。本发明采用压花机一次模压，完成生产工艺中的压花工序，竹地板处理成实木地板的效果，竹地板生产工艺中的生产工序简单，时间周期短，成本低，模压在竹地板上出现的花纹经久耐用，压花不反弹，本发明适用于用低档木材仿制高档木材地板
。
Bamboo flooring is a kind of small-sized bamboo wood-based panel. It has the advantages of high surface hardness, good finish, abrasion resistance and light color. The style is fresh and elegant, and it can produce simple and natural decorative effects. Because of its low thermal conductivity, it has the characteristics of warm winter and cool summer. It can walk comfortably on bare feet no matter what season, especially suitable for the living room of the elderly and children, so it is very popular. The invention adopts an embossing machine to perform one-time molding, completes the embossing process in the production process, and the bamboo floor is processed into the effect of the solid wood floor, the production process in the bamboo floor production process is simple, the time period is short, the cost is low, and the molding occurs on the bamboo floor. The pattern is durable and the embossing does not rebound. The invention is suitable for imitation of high-grade wood flooring with low-grade wood.
.
Claims (5)
- 一种竹地板模压生产工艺，包括选毛竹、断料、开片、粗刨、蒸煮漂白或炭化、干燥、竹条精刨、分选、涂胶组坯、热压胶合、砂光、定长截断、四面刨、双端铣、纵横向开榫、表面涂饰、检验、包装工序，其特征在于：在砂光工序后还包括在压花工序。Bamboo floor molding production process, including selecting bamboo, cutting material, opening, roughing, cooking bleaching or carbonization, drying, bamboo fine planing, sorting, rubberizing, blanking, hot pressing, sanding, fixed length The cutting, the four-sided planing, the double-end milling, the vertical and horizontal opening, the surface finishing, the inspection and the packaging process are characterized in that the embossing process is also included after the sanding process.
- 一种实现权利要求1所述的竹地板模压生产工艺的压花机，其特征在于：由钢压辊以及套装滚轴上的压花辊组成。An embossing machine for realizing the bamboo floor molding production process according to claim 1, characterized in that it consists of a steel pressure roller and an embossing roller on a set roller.
- 根据权利要求2所述的压花机，其特征在于：所述钢压辊两端连接液压油缸, 所述滚轴连接发动机，发动机带动滚轴旋转。The embossing machine according to claim 2, wherein the steel pressure roller is connected to the hydraulic cylinder at both ends, The roller is coupled to the engine, and the engine drives the roller to rotate.
- 根据权利要求3所述的压花机，其特征在于：还包括与压花辊连接的压力控制器以及与压花辊连接的厚度调整开关。The embossing machine according to claim 3, further comprising a pressure controller coupled to the embossing roller and a thickness adjustment switch coupled to the embossing roller.
- 根据权利要求3所述的压花机，其特征在于：钢压辊两端各连接一台液压油缸。The embossing machine according to claim 3, wherein a hydraulic cylinder is connected to each end of the steel pressure roller.
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| PCT/CN2012/075931 WO2013173984A1 (en) | 2012-05-23 | 2012-05-23 | Process and equipment for producing bamboo flooring by molding |
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| PCT/CN2012/075931 WO2013173984A1 (en) | 2012-05-23 | 2012-05-23 | Process and equipment for producing bamboo flooring by molding |
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| CN109129794A (en) * | 2018-09-29 | 2019-01-04 | 柳州市恒茂木业有限公司 | Molding press device is used in a kind of processing of plank ornamental strip |
| CN111702904A (en) * | 2020-06-29 | 2020-09-25 | 缙云新阳工艺品有限公司 | Carving bleaching device without contact of operator |
| CN112454554A (en) * | 2020-11-13 | 2021-03-09 | 罗源县金源竹业有限公司 | High-strength ecological bamboo core plate based on bamboo and wood compounding and processing method thereof |
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| CN101983852A (en) * | 2010-10-12 | 2011-03-09 | 朱彩琴 | Process for preparing bamboo products with natural woody textures |
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| CN101890745A (en) * | 2010-07-16 | 2010-11-24 | 模德模具(苏州工业园区)有限公司 | Composite wood embossing machine |
| CN201736302U (en) * | 2010-07-16 | 2011-02-09 | 模德模具(苏州工业园区)有限公司 | Synthesized wood embossing machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105946070A (en) * | 2016-06-23 | 2016-09-21 | 安徽兰兮工程技术开发有限公司 | System used for recycling agricultural wastes |
| CN109129794A (en) * | 2018-09-29 | 2019-01-04 | 柳州市恒茂木业有限公司 | Molding press device is used in a kind of processing of plank ornamental strip |
| CN111702904A (en) * | 2020-06-29 | 2020-09-25 | 缙云新阳工艺品有限公司 | Carving bleaching device without contact of operator |
| CN111702904B (en) * | 2020-06-29 | 2021-06-01 | 南京幸庄科技创新产业园管理有限公司 | Carving bleaching device without contact of operator |
| CN112454554A (en) * | 2020-11-13 | 2021-03-09 | 罗源县金源竹业有限公司 | High-strength ecological bamboo core plate based on bamboo and wood compounding and processing method thereof |
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