A kind of steering controller
Technical field
The utility model relates to a kind of controller, refers to a kind of steering controller especially.
Background technology
Electric booster steering controller is the electronic-controlled power steering controller that a kind of direct dependence motor provides auxiliary torque, mainly contains control unit and power drive unit and constitutes.The lightweight of vehicle will certainly reduce the space in cabin as far as possible, because spatial constraints, the overall dimension of controller can not be excessive, and weight can not be too big, and it is compact that structure is wanted.This also proposes high request to the electronic power components as one of controller core element simultaneously, needs the more power drive element of high power density.The increase of power certainly will will produce too many heat, and this just requires controller integral heat sink effect to get well, and will influence the element operate as normal if heat can not lose, and whole system sensitivity will descend, and fail safe will be on the hazard.
Design in the past can not be satisfied these instructions for uses far away, and entire controller causes radiator thermal capacity not enough because radiating surface is single or the radiator material is incorrect, and the controller radiating effect is bad.Secondly controller internal structure too disperse, in disorder, each module is system not, needs too much lead or pin conducting, has reduced controller and even vehicle reliability and fail safe, and not attractive in appearance, is not easy to maintenance, maintenance.
See also Fig. 7; Controller in the past uses the FR-4PCB circuit board 10 with independent function; For the power device 3 that fixedly caloric value is high, and can the heat of power device 3 in time be passed, also need one have independent function double-layer aluminium-base PCB circuit board 11; And then double-layer aluminium-base PCB circuit board 11 is connected with heat radiation matrix 12, connected mode can be through lead or through conduction metal pin or metal column well.Like this among entire controller, a plurality of PCB with independent function of existence can increase volume, assembly difficulty and the dismounting maintenance difficulty of controller; And can increase the transmission path of electric current; Increase thermal resistance, cause the caloric value of whole built-in system to rise, influence the operate as normal of controller.Secondly, adopt too much connected mode to cause controller architecture in disorder, not attractive in appearance, and the reliability of loosening image controller appear in the junction.
In addition; Controller is in the past often only considered through independent heat radiation matrix heat radiation; Utilize loam cake as auxiliary heat radiation carrier and ignored, loam cake only selects for use the not too good cold-reduced sheet stamping parts of heat radiation and conductive coefficient as material, even to select the bigger plastics of thermal resistance for use be material.Cause controller can only folk prescription to through a kind of heat radiation carrier heat radiation, this will influence the radiating effect of controller.Also influence the overall appearance of controller simultaneously.
In view of these reasons, be necessary controller is further improved, optimizes, improve the radiating effect of controller, structural compactness, aesthetic property and the reliability of raising controller.
Summary of the invention
The purpose of the utility model is to overcome the defective of prior art, and a kind of steering controller is provided, and it has, and heat radiation is good, compact conformation is attractive in appearance, the advantage of good reliability.
The technical scheme that realizes above-mentioned purpose is:
A kind of steering controller of the utility model comprises:
One heat dissipation base;
One PCB circuit board; The front of said PCB circuit board is provided with one first aluminum base layer; The back side of said PCB circuit board is provided with one second aluminum base layer, and said PCB circuit board is fixedly installed in said heat dissipation base, and said second aluminum base layer and said heat dissipation base fit tightly;
One power device, this power device are welded on the first positive aluminum base layer of said PCB circuit board;
One socket is fixed in said heat dissipation base edge, and the metal pin of said socket is welded on the said PCB circuit board;
One heat radiation loam cake, this heat radiation loam cake covers said PCB circuit board, power device and socket, and is fastenedly connected with said heat dissipation base.
The inside of above-mentioned heat dissipation base is formed with a boss, and said PCB circuit board is fixedly installed on the said boss, and said second aluminum base layer and said boss fit tightly.
Be filled with one deck silica gel between second aluminum base layer of above-mentioned PCB circuit board and the said boss.
Above-mentioned power device is MOSFET.
Above-mentioned heat radiation loam cake and said heat dissipation base are the Al alloy shell body structure; And it is fastening through screw fixation method.
The outside of above-mentioned heat radiation loam cake and said heat dissipation base all is provided with fin.
The utility model has been owing to adopted above technical scheme, makes it have following beneficial effect to be:
The FR-4PCB circuit board of prior art and the heat sinking function of double-layer aluminium-base PCB circuit board have been incorporated on the circuit board of a monoblock; Greatly reduce volume, the weight of the utility model; Improved the heat-sinking capability of power device MOSFET; Further reduced the thermal resistance of whole system, the controller internal structure is compact, attractive in appearance more simultaneously, reliability might as well.In addition,, make the boss portion potential energy access and make full use of, also reduced the weight of heat dissipation base simultaneously, increased the radiating effect of heat dissipation base in that the boss position layout screwed hole of adequate thickness is arranged.Heat radiation loam cake and heat dissipation base adopt same heat radiation and the good metal material of heat conduction; And the outside has fin equally, realizes the comprehensive heat radiation of whole system, has increased area of dissipation greatly; Reduce the thermal resistance of whole system, further improved the heat-sinking capability of power device.Simultaneously, make the outward appearance one integrated mass of entire controller, do not lose attractive in appearance when increasing practicality again.Thereby realized that the whole system heat radiation is good, compact conformation is attractive in appearance, the advantage of good reliability.
Description of drawings
Fig. 1 is the assembly drawing of a kind of steering controller of the utility model;
Fig. 2 is the overall structure sketch map of a kind of steering controller of the utility model;
Fig. 3 is the internal structure sketch map of a kind of steering controller of the utility model;
Fig. 4 is the heat dissipation base vertical view of a kind of steering controller of the utility model;
Fig. 5 is the mounting structure sketch map of PCB circuit board, power device and the socket of a kind of steering controller of the utility model;
Fig. 6 is the AB cross-sectional view of a kind of steering controller of the utility model;
Fig. 7 is the structural representation of a kind of controller of prior art.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.
See also Fig. 1, Fig. 2, Fig. 3, Fig. 6, a kind of steering controller of the utility model comprises: a heat dissipation base 5; One PCB circuit board 4, the front of this PCB circuit board 4 are provided with one first aluminum base layer 8, and the back side of this PCB circuit board is provided with one second aluminum base layer 14, and PCB circuit board 4 is fixedly installed in heat dissipation base 5, and second aluminum base layer 14 fits tightly with heat dissipation base 5; One power device 3, this power device 3 are welded on first aluminum base layer 8 in PCB circuit board 4 fronts; One socket 2 is fixed in heat dissipation base 5 edges, and the metal pin 9 of this socket 2 is welded on the PCB circuit board 4; One heat radiation loam cake 1, this heat radiation loam cake 1 covers PCB circuit board 4, power device 3 and socket 2, and is fastenedly connected with heat dissipation base 5.The inside of heat dissipation base 5 is formed with a boss 6, and PCB circuit board 4 is fixedly installed on this boss 6, and second aluminum base layer 14 fits tightly with this boss 6.Be filled with one deck silica gel (not shown) between second aluminum base layer 14 of PCB circuit board 4 and the boss 6.Power device 3 is MOSFET.Heat radiation loam cake 1 is the Al alloy shell body structure with heat dissipation base 5; And it is fastening through screw fixation method.The outside of heat radiation loam cake 1 and heat dissipation base 5 all is provided with fin 13.
See also Fig. 4, Fig. 5, Fig. 6, the inside of heat dissipation base 5 is provided with a boss 6, and this boss 6 is provided with a plurality of screwed holes 7, and PCB circuit board 4 is installed on the boss 6 of heat dissipation base 5 through screw.For the PCB circuit board 4 and the boss 6 of heat dissipation base 5 are fitted tightly, be filled with one deck silica gel (not shown) between PCB circuit board 4 and the boss 6, it is fastening that this silica gel plays sealing.Socket 2 has a plurality of metal pin 9, and this socket 2 is welded on PCB circuit 4 plates through a plurality of metal pin 9.
Simultaneously; PCB circuit board 4 in the utility model has been incorporated into the FR-4PCB circuit board 10 of prior art (seeing also Fig. 7) and the heat sinking function of double-layer aluminium-base PCB circuit board 11 on the circuit board of a monoblock; Like this can be on same circuit board in the layout circuit components and parts; Power device 3MOSFET also can be with the patch form layout on first aluminum base layer 8 in PCB circuit board 4 fronts; And second aluminum base layer 14 at the back side of this PCB circuit board is fitted with the boss 6 in the heat dissipation base 5, and is filled with the silica gel (not shown) that heat conductivility is good, insulation property are good, and the heat that produces during power device 3MOSFET work is passed to heat dissipation base 5 by first aluminum base layer 8 and second aluminum base layer 14; Heat dissipation base 5 is taken away heat, reaches the heat radiation purpose.
Greatly reduce volume, the weight of the utility model like this, improved the heat-sinking capability of power device 3MOSFET, further reduced the thermal resistance of whole system, the controller internal structure is compact, attractive in appearance more simultaneously, reliability might as well.
In addition, have screwed hole 7 on the boss 6 of heat dissipation base 5, screwed hole 7 quantity are corresponding with screw hole location and quantity on the PCB circuit board 4.When playing conductive force, also doublely play the fixedly effect of PCB circuit board 4.Because the wall ratio of heat dissipation base 5 is thinner, is not enough to the deep screwed hole of layout, if, must increase wall thickness, cause the controller total weight to increase in the thin local layout of these walls, radiating effect also can reduce.Therefore,, make boss 6 positions to be fully used, also reduced the weight of heat dissipation base 5 simultaneously, increased the radiating effect of heat dissipation base 5 at the boss that adequate thickness is arranged 6 position layout screwed holes.
The heat radiation loam cake 1 of the utility model adopts the same heat conduction and the good aluminum alloy material that dispels the heat with heat dissipation base 5.Heat radiation loam cake 1 adopts same heat radiation and the good metal material of heat conduction with heat dissipation base 5, and the outside has fin 13 equally, during the controller operate as normal; Heat radiation loam cake 1 is fixed on the heat dissipation base 5 through screw is airtight, fits tightly with heat dissipation base 5, plays the purpose of auxiliary heat dissipation; Can not only absorb the too much heat of heat dissipation base 5, and can also absorb the heat that other components and parts itself distribute on the PCB circuit board 4, realize the comprehensive heat radiation of whole system; Only adopt the mode of single face heat radiation to compare with controller in the past; Can increase area of dissipation greatly like this, reduce the thermal resistance of whole system, further improve the heat-sinking capability of power device 3.Likewise, heat radiation loam cake 1 adopts same material with heat dissipation base 5, makes the outward appearance one integrated mass of entire controller, does not lose attractive in appearance when increasing practicality again.
More than combine accompanying drawing embodiment that the utility model is specified, those skilled in the art can make the many variations example to the utility model according to above-mentioned explanation.Thereby some details among the embodiment should not constitute the qualification to the utility model, and the scope that the utility model will define with appended claims is as the protection range of the utility model.